CN215281255U

CN215281255U - Burr removing device for metal flange

Info

Publication number: CN215281255U
Application number: CN202121719470.5U
Authority: CN
Inventors: 李豪宇
Original assignee: Shenzhen Prescon Precision Machinery Co ltd
Current assignee: Shenzhen Prescon Precision Machinery Co ltd
Priority date: 2021-07-27
Filing date: 2021-07-27
Publication date: 2021-12-24
Anticipated expiration: 2031-07-27

Abstract

The utility model discloses a metal flange burring device, include bottom plate, device main part, headstock, riser and directly drive the motor, the top of bottom plate is fixed with the device main part, just the bottom plate top of device main part one side is fixed with the headstock, rotate on the outer wall of headstock one side and install accurate lead screw, just one side screw thread department on accurate lead screw surface installs the thread bush, the support frame is installed on the top of thread bush, just the top of support frame is fixed with the riser, just install main mill of beating on the outer wall of riser one side, the bottom of headstock is installed and is directly driven the motor. The utility model discloses not only save the continuous handheld machine of staff and carry out the work of polishing, reduce staff's operation intensity, applicable ring flange deburring in different thickness specifications, hoisting device's processing application scope still improves the burring efficiency of device.

Description

Burr removing device for metal flange

Technical Field

The utility model relates to a ring flange processing technology field specifically is a metal flange burring device.

Background

The flange plate refers to that a plurality of fixing holes are formed in the periphery of a metal body similar to a disc shape and used for connecting other objects, the flange is a disc-shaped part and is most common in pipeline engineering and mostly used in pairs, and at present, the flange plate processing usually needs to be subjected to a plurality of steps of blanking, heat treatment, rough turning, finish turning, thread turning, drilling, hole expanding, bench work deburring and the like. The deburring by a bench worker is generally to take out burrs at the edge of the flange plate and in a drill hole, and when the burrs at the edge of the flange plate are removed, the edge of the outer surface is usually rubbed by a hand-held polishing machine, so that the burrs on the outer surface of the metal flange plate are removed.

This type of metal flange burring device on the market today is of a great variety, can satisfy people's user demand basically, but still have certain weak point, this type of metal flange burring device that has now is that the staff utilizes hand-held type burnishing machine to polish flange dish arris department more, owing to need the manual work to grip, the working strength that leads to the staff is high, on the other hand polishes the dust that the in-process produced etc. and also brought adverse effect to staff's healthy, and the present device is difficult to be applicable to the flange dish of different specification models and polishes, often need change different polishing dish, anchor clamps etc., waste time and energy in the operation process, greatly reduced metal flange's burr removal efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a metal flange burring device to solve the problem that the staff operation intensity is high in the above-mentioned background art in the device use, device application scope is limited and burring efficiency is lower.

In order to achieve the above object, the utility model provides a following technical scheme: a deburring device for a metal flange comprises a bottom plate, a device main body, a power box, a vertical plate and a direct drive motor, wherein the device main body is fixed at the top end of the bottom plate, and the top end of the bottom plate at one side of the device main body is fixed with a power box, the outer wall at one side of the power box is rotatably provided with a precision screw rod, and a threaded sleeve is arranged at the thread position on one side of the surface of the precision screw rod, a supporting frame is arranged at the top end of the threaded sleeve, a vertical plate is fixed at the top end of the support frame, a main polishing disc is arranged on the outer wall of one side of the vertical plate, a direct drive motor is arranged at the bottom of the power box, and the output end of the direct drive motor is provided with a driving pulley assembly, the top end of the power box is fixed with a bearing frame, one side of the top end of the bottom plate is fixed with a support plate, and a control panel is arranged on the outer wall of one side of the support plate, and the output end of the single chip microcomputer in the control panel is electrically connected with the input end of the direct drive motor.

Preferably, a driving motor is installed on the outer wall of one side of the device main body, and the output end of the driving motor is fixedly connected with one end of the precision screw rod through a coupler.

Preferably, the inside of bearing frame is rotated and is installed the main shaft, just one side on main shaft surface is fixed with driven pulley assembly, and driven pulley assembly passes through track interconnect with initiative pulley assembly, the one end of main shaft is fixed with four-jaw chuck.

Preferably, an auxiliary guide rail is fixed on one side of the surface of the support plate, a main guide rail is fixed on the surface of the support plate on one side of the auxiliary guide rail, a sliding table is slidably mounted on the surface of the auxiliary guide rail, and a right-angle support is fixed on the outer wall on one side of the sliding table.

Preferably, the center position department on right angle support top installs the cylinder, just the piston rod bottom of cylinder is installed rubber joint.

Preferably, a connecting plate is fixed at the bottom end of the rubber joint, and an auxiliary polishing block is installed at the center of the top end of the connecting plate.

Compared with the prior art, the beneficial effects of the utility model are that: the deburring device for the metal flange not only saves the continuous polishing work of a handheld machine of a worker, reduces the operation intensity of the worker, is suitable for removing burrs of flange plates with different thickness specifications, improves the processing application range of the device, but also improves the deburring efficiency of the device;

(1) the flange plate is fixed and limited by the four-jaw chuck through the arrangement of the main shaft, the direct drive motor and the like, the direct drive motor sequentially drives the driving pulley assembly, the driven pulley assembly and the main shaft to rotate, the main shaft drives the four-jaw chuck and the clamped flange plate to rotate together, and when the main polishing disc is contacted with the flange plate, one side of the flange plate can be polished and deburred, so that a worker can be saved to continuously polish by holding a machine, and the working strength of the worker is reduced;

(2) the driving motor drives the precise screw rod to rotate by arranging the precise screw rod, the main polishing disc and the like, and the threaded sleeve can move on a threaded surface of the precise screw rod at the moment, namely the threaded sleeve drives the support frame, the vertical plate and the main polishing disc to be away from the flange plate, so that the device can be suitable for removing burrs of the flange plates with different thickness specifications, and the processing application range of the device is improved;

(3) through being provided with slip table and vice polishing block etc. the right angle support of manual slip makes it drive the slip table, at the surperficial horizontal migration of vice guide rail, is in directly over the ring flange until vice polishing block, utilizes the cylinder to promote rubber joint, connecting plate down this moment, until the top contact of vice polishing block and ring flange to the realization device is polished to the multiaspect of ring flange, effectively improves the burring efficiency of device.

Drawings

Fig. 1 is a schematic view of the structure of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A of FIG. 1 according to the present invention;

FIG. 3 is a schematic side view of the present invention;

FIG. 4 is an enlarged schematic view of the structure of FIG. 3B according to the present invention;

in the figure: 1. a base plate; 2. a device main body; 3. a power box; 4. a precision screw rod; 5. a threaded sleeve; 6. a drive motor; 7. a support frame; 8. a vertical plate; 9. a main polishing disc; 10. a direct drive motor; 11. a driving pulley assembly; 12. a carrier; 13. a main shaft; 14. a driven pulley assembly; 15. a four-jaw chuck; 16. a support plate; 17. a main guide rail; 18. a secondary guide rail; 19. a right-angle bracket; 20. a connecting plate; 21. a rubber joint; 22. a cylinder; 23. an auxiliary polishing block; 24. a control panel; 25. and a sliding table.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a deburring device for a metal flange comprises a bottom plate 1, a device main body 2, a power box 3, a vertical plate 8 and a direct drive motor 10, wherein the device main body 2 is fixed at the top end of the bottom plate 1, and a power box 3 is fixed at the top end of the bottom plate 1 at one side of the device main body 2, a precise screw rod 4 is rotatably arranged on the outer wall at one side of the power box 3, a threaded sleeve 5 is arranged at the thread position at one side of the surface of the precise screw rod 4, a supporting frame 7 is arranged at the top end of the threaded sleeve 5, and the top end of the supporting frame 7 is fixed with a vertical plate 8, the outer wall of one side of the vertical plate 8 is provided with a main polishing disc 9, the outer wall of one side of the device main body 2 is provided with a driving motor 6, the type of the driving motor 6 can be Y90S-2, the output end of the driving motor 6 is fixedly connected with one end of the precision screw rod 4 through a coupler, the driving motor 6 drives the precision screw rod 4 to rotate, and at the moment, the thread sleeve 5 can move on the thread surface of the precision screw rod 4;

the threaded sleeve 5 drives the support frame 7, the vertical plate 8 and the main polishing disc 9 to be far away from the flange plate, so that the device can be suitable for removing burrs of flange plates with different thickness specifications, and the processing application range of the device is widened;

a direct drive motor 10 is installed at the bottom of the power box 3, the model of the direct drive motor 10 can be RS-385SH, a driving pulley assembly 11 is installed at the output end of the direct drive motor 10, a bearing frame 12 is fixed at the top end of the power box 3, a main shaft 13 is installed inside the bearing frame 12 in a rotating mode, a driven pulley assembly 14 is fixed on one side of the surface of the main shaft 13, the driven pulley assembly 14 and the driving pulley assembly 11 are connected with each other through a crawler, the direct drive motor 10 is controlled to work through a control panel 24, the direct drive motor 10 sequentially drives the driving pulley assembly 11, the driven pulley assembly 14 and the main shaft 13 to rotate, a four-jaw chuck 15 is fixed at one end of the main shaft 13, and the four-jaw chuck 15 is used for fixing and limiting;

the main shaft 13 drives the four-jaw chuck 15 and the clamped flange plate to rotate together quickly, and when the main polishing disc 9 is contacted with the flange plate, one side of the flange plate can be polished and deburred, so that a worker is saved from continuously polishing by holding a machine;

a support plate 16 is fixed on one side of the top end of the bottom plate 1, an auxiliary guide rail 18 is fixed on one side of the surface of the support plate 16, a main guide rail 17 is fixed on the surface of the support plate 16 on one side of the auxiliary guide rail 18, a sliding table 25 is slidably mounted on the surface of the auxiliary guide rail 18, a right-angle support 19 is fixed on the outer wall of one side of the sliding table 25, the right-angle support 19 can be manually slid to drive the sliding table 25 to horizontally move on the surface of the auxiliary guide rail 18 until an auxiliary polishing block 23 is positioned right above a flange, an air cylinder 22 is mounted at the central position of the top end of the right-angle support 19, the type of the air cylinder 22 can be SC50X20, a rubber joint 21 is mounted at the bottom end of a piston rod of the air cylinder 22, and the air cylinder 22 is used for pushing the rubber joint 21 and the connecting plate 20 to move downwards;

the bottom end of the rubber joint 21 is fixedly provided with a connecting plate 20, an auxiliary polishing block 23 is arranged at the center of the top end of the connecting plate 20, and the auxiliary polishing block 23 is in contact with the top end of the flange plate, so that the multi-surface polishing of the flange plate by the device is realized, and the deburring efficiency of the device is effectively improved;

the outer wall of one side of the support plate 16 is provided with a control panel 24, the type of the control panel 24 can be FHR-211, and the output end of the single chip microcomputer in the control panel 24 is electrically connected with the input ends of the driving motor 6, the direct drive motor 10 and the air cylinder 22 respectively.

When the flange plate deburring machine is used, firstly, a flange plate to be deburred is fixed and limited by the four-jaw chuck 15 by a worker, the worker controls the direct-drive motor 10 to work through the control panel 24, then the direct-drive motor 10 sequentially drives the driving pulley component 11, the driven pulley component 14 and the main shaft 13 to rotate, the main shaft 13 drives the four-jaw chuck 15 and the clamped flange plate to rotate together quickly, after the main polishing disk 9 is contacted with the flange plate, one side of the flange plate can be polished and deburred, so that the continuous handheld machine of the worker is omitted for polishing, the operation strength of the worker is reduced, when the flange plate to be deburred is thick, the driving motor 6 can drive the precise screw rod 4 to rotate, at the moment, the threaded sleeve 5 can move on the threaded surface of the precise screw rod 4, namely, the threaded sleeve 5 drives the support frame 7, Riser 8 and main polishing dish 9 keep away from the ring flange, thereby make the device can be applicable to the ring flange deburring of different thickness specifications, hoisting device's processing application scope, staff's right angle support 19 of can manually sliding, make it drive slip table 25, at the surperficial horizontal migration of vice guide rail 18, it is directly over the ring flange until vice polishing block 23, utilize cylinder 22 to promote rubber joint 21 this moment, connecting plate 20 is down, until the top contact of vice polishing block 23 with the ring flange, thereby realize that the device polishes the multiaspect of ring flange, effectively improve the burring efficiency of device.

Claims

1. The utility model provides a metal flange burring device which characterized in that: the device comprises a bottom plate (1), a device main body (2), a power box (3), a vertical plate (8) and a direct drive motor (10), wherein the top end of the bottom plate (1) is fixed with the device main body (2), the top end of the bottom plate (1) on one side of the device main body (2) is fixed with the power box (3), the outer wall on one side of the power box (3) is rotatably provided with a precise lead screw (4), a thread sleeve (5) is arranged at one side of the surface of the precise lead screw (4), a support frame (7) is arranged at the top end of the thread sleeve (5), the vertical plate (8) is fixed at the top end of the support frame (7), a main polishing disc (9) is arranged on the outer wall on one side of the vertical plate (8), the direct drive motor (10) is arranged at the bottom of the power box (3), and an active belt wheel assembly (11) is arranged at the output end of the direct drive motor (10), the top of headstock (3) is fixed with bears frame (12), one side on bottom plate (1) top is fixed with extension board (16), just install control panel (24) on the outer wall of extension board (16) one side, the output of the inside singlechip of control panel (24) and the input electric connection who directly drives motor (10).

2. A metal flange deburring apparatus as claimed in claim 1, wherein: the device is characterized in that a driving motor (6) is installed on the outer wall of one side of the device main body (2), and the output end of the driving motor (6) is fixedly connected with one end of the precise screw rod (4) through a coupler.

3. A metal flange deburring apparatus as claimed in claim 1, wherein: bear the inside rotation of frame (12) and install main shaft (13), just one side on main shaft (13) surface is fixed with driven pulley subassembly (14), and track interconnect is passed through with initiative pulley subassembly (11) in driven pulley subassembly (14), the one end of main shaft (13) is fixed with four-jaw chuck (15).

4. A metal flange deburring apparatus as claimed in claim 1, wherein: one side on extension board (16) surface is fixed with vice guide rail (18), just extension board (16) surface mounting on one side of vice guide rail (18) has main guide rail (17), the surface slidable mounting of vice guide rail (18) has slip table (25), just be fixed with right angle support (19) on the outer wall of slip table (25) one side.

5. A metal flange deburring apparatus as claimed in claim 4, wherein: the center position department on right angle support (19) top installs cylinder (22), just rubber joint (21) are installed to the piston rod bottom of cylinder (22).

6. A metal flange deburring apparatus as claimed in claim 5, wherein: the bottom end of the rubber joint (21) is fixed with a connecting plate (20), and an auxiliary polishing block (23) is installed at the center of the top end of the connecting plate (20).