CN215251716U

CN215251716U - Continuous type washing system

Info

Publication number: CN215251716U
Application number: CN202121422973.6U
Authority: CN
Inventors: 程弼峰; 有本匡克; 吉井真吾
Original assignee: Huangshan Kyoto Machinery Trading Co ltd
Current assignee: Huangshan Kyoto Machinery Trading Co ltd
Priority date: 2021-06-25
Filing date: 2021-06-25
Publication date: 2021-12-21
Anticipated expiration: 2031-06-25

Abstract

The utility model relates to a continuous washing system, which comprises a plurality of washing machines which are connected in series in sequence, wherein each washing machine comprises a box body, the top of each box body is provided with a steam port for forming a high-temperature steam area by the box body, and the bottom of each box body is provided with a water tank for cleaning cloth; a plurality of rows of cloth guide assemblies are distributed in the box body, and each group of cloth guide assemblies comprises an upper cloth guide roller and a lower cloth guide roller; the box body is internally provided with a flapping roller for beating the cloth surfaces and is arranged between the adjacent cloth surfaces; a plurality of partition plates are distributed in the water tank, the water tank is formed into a plurality of water tank units through the partition plates, and the lower cloth guide roller is immersed in the water tank units; the utility model discloses utilize high temperature steam, high-speed three kinds of means of patting, basin washing to carry out the washing processing to the cloth, ensured the cleaning performance and the cleaning efficiency of single rinsing machine.

Description

Continuous type washing system

Technical Field

The utility model belongs to the field of textile machinery, especially continuous type rinsing machine field.

Background

The fabric needs to be washed for many times in the printing and dyeing process, the existing washing adopts the traditional immersion washing and washing mode by using a washing case, and the fabric is repeatedly immersed and moved in the washing case to achieve the concentration exchange between the fabric and the washing liquid in the washing case so as to achieve the washing purpose; the existing water washing tank needs enough movement time in the water washing tank if the fabric moves and the cleaning liquid is static, so that the water washing tank needs enough volume and cloth containing amount, and simultaneously needs a large amount of cleaning liquid and often replaces the cleaning liquid, so that the occupied area of a single device is large, the cleaning liquid in the water tank is consumed greatly, waste is caused, the energy consumption is high, and the use cost is high; and the cleaning ability of a single water washing machine is very limited, if a better cleaning effect is needed, a plurality of traditional water washing machines can be connected in series for cleaning, and thus, the energy consumption is further increased.

SUMMERY OF THE UTILITY MODEL

In order to solve the above problem, the present invention provides a method for implementing the above object, comprising:

a continuous washing system comprises a plurality of washing machines which are sequentially connected in series, wherein each washing machine comprises a box body, the top of each box body is provided with a steam port for forming a high-temperature steam area in the box body, and the bottom of each box body is provided with a water tank for cleaning cloth; a plurality of rows of cloth guide assemblies are distributed in the box body, and each group of cloth guide assemblies comprises an upper cloth guide roller and a lower cloth guide roller; the box body is internally provided with a flapping roller for beating the cloth surfaces and is arranged between the adjacent cloth surfaces; a plurality of partition plates are distributed in the water tank, the water tank is formed into a plurality of water tank units through the partition plates, and the lower cloth guide roller is immersed in the water tank units.

As a further optimization scheme of the utility model, one side of the box body is provided with a cloth inlet, and the other side is provided with a cloth outlet; a water outlet is arranged in the water tank unit close to one side of the cloth inlet, and a water inlet is arranged in the water tank unit close to one side of the cloth outlet; the height of the partition board is gradually increased towards one side close to the cloth outlet, and the water tank unit is formed into a stepped structure.

As the utility model discloses a further optimization scheme, patting the roller and including a rotatory section of thick bamboo and a plurality of way distribution locate the hitting rod on the rotatory section of thick bamboo, be equipped with the depressed part on every hitting rod's the terminal surface, the terminal surface formation twice of hitting the rod through the depressed part hits the head.

As the utility model discloses a further optimization scheme, the top of patting the roller is adjacent to be equipped with a pair of overspeed device tensioner who is used for adjusting the cloth cover elasticity of patting roller top.

As a further optimization scheme of the utility model, still be equipped with the padder subassembly between the adjacent rinsing machine, the padder subassembly is including the passive manger roll and the initiative manger roll that are used for getting rid of cloth moisture.

As a further optimization scheme of the utility model, be equipped with the control that is used for adjusting the elasticity on the initiative mangle roll.

The beneficial effects of the utility model reside in that:

1) the utility model simultaneously utilizes three means of high temperature steam, high speed patting and water tank washing to carry out washing treatment on the cloth, thereby ensuring the washing effect and the washing efficiency of a single washing machine;

2) the stepped water tank structure can enable the whole system to form flowing reverse water flow, so that a cleaner and cleaner cleaning environment can be formed along the advancing direction of cloth conveniently, the cleaning quality is ensured, and meanwhile, the energy consumed by water washing can be reduced; the water consumption of the whole washing system is improved, and energy is saved.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the water washing system of the present invention;

FIG. 2 is a schematic structural view of the middle washing machine of the present invention;

FIG. 3 is a schematic structural view of the tapping roller of the present invention;

in the figure: 1. a washing machine; 11. a water outlet; 12. a water inlet; 2. a box body; 21. a steam port; 22. a cloth inlet; 23. a cloth outlet; 3. a water tank; 31. a partition plate; 32. a water tank unit; 41. an upper cloth guide roller; 42. a lower cloth guide roller; 5. a tapping roller; 51. a rotary drum; 52. beating rod; 521. a recessed portion; 522. a striking head; 6. a tensioning device; 7. a padder assembly; 71. a passive water mangle roll; 72. an active water mangle roll; 8. and (6) a control member.

Detailed Description

The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.

A continuous washing system as shown in fig. 1 to 3, comprising a plurality of washing machines which are sequentially communicated, each washing machine comprising a box body 2, wherein one side of the box body 2 is provided with a cloth inlet 22, and the other side is provided with a cloth outlet 23; a water tank 3 is arranged at the bottom of the box body 2, and a cleaning medium is stored in the water tank 3; the top of the box body 2 is provided with a steam port 21, the steam port 21 is used for releasing steam into the box body, meanwhile, a plurality of groups of cloth guide assemblies are also arranged in the box body 2, each group of cloth guide assemblies comprises an upper cloth guide roller 41 and a lower cloth guide roller 42, wherein the upper cloth guide roller 41 is arranged close to the top of the box body 2, and the lower cloth guide roller 42 is arranged in the water tank 3 and is immersed in a cleaning medium in the water tank 3; preferably, a plurality of partition plates 31 are arranged in the water tank, the water tank is divided into a plurality of independent water tank units 32 through the partition plates 31, and the lower cloth guide roller 42 of each group of cloth guide assemblies 4 is immersed in each water tank unit 32, so that the water washing efficiency is improved;

the cloth to be washed enters the box body 2 from the cloth inlet, and then under the action of the cloth guide assembly, the cloth is continuously arranged in a reciprocating manner up and down along the positions of the upper cloth guide roller 41 and the lower cloth guide roller 42, so that the cloth containing amount in each washing machine is increased, the contact area of the cloth and steam is increased by the aid of a repeated reciprocating structure, and the contact frequency of the cloth and a cleaning medium in a water tank is increased; after passing through a water tank unit close to the cloth outlet, the cloth after washing leaves the washing machine through the cloth outlet;

a water outlet 11 is arranged in the water tank unit close to the cloth inlet 22 of the box body, a water inlet 12 is arranged in the water tank unit 32 close to the cloth outlet 23 of the box body, and meanwhile, the height of the partition plate 31 close to the cloth inlet side of the box body is lower than that of the partition plate 31 close to the cloth outlet side, namely, the partition plate arranged in the water tank is gradually increased from the cloth inlet side to the cloth outlet side, so that the partition plate 31 is integrally distributed in a step shape, and meanwhile, the water tank unit 32 is integrally distributed in a step shape; the water flow flows into the water tank 31 from one side of the water inlet 12, then continuously overflows from the water tank unit 32 at the high position to the water tank unit 32 at the low position, and finally the water flow leaves the washing machine through the water outlet 11 of the water tank unit 32 at the lowest position close to the cloth inlet; due to the arrangement, the direction of water flow is opposite to the advancing direction of the fabric, so that the cleanness degree of the cleaning medium in the water tank unit with the water inlet is always higher than that of the cleaning medium in the water tank unit with the water outlet; therefore, the quality of the cloth after being washed in the water tank is ensured, and the dirty cleaning medium is prevented from being taken out of the washing machine and entering the next procedure;

in addition, a high-temperature steam area is formed in the upper area of the box body, a washing area for washing is arranged at the bottom of the box body 2, and the high-temperature steam area is controlled to be in a temperature range of 90-95 ℃, so that the molecular motion activation of attached dirt substances is facilitated, and the dirt removal and the pulp removal are facilitated; controlling the temperature of the cleaning medium in the water tank to be below 50 ℃ so as to prevent the reattachment of stains; the fabric is treated by high-temperature steam and then by a low-temperature cleaning medium, so that a better washing effect is obtained, and the flexibility of the fabric is improved;

in order to further improve the washing effect, a plurality of beating rollers 5 are arranged between the middle part of the box body and the adjacent cloth surfaces, the beating rollers 5 are used for beating the cloth surfaces at a high frequency of five thousand to ten thousand times per minute to beat impurities in the cloth surfaces, so that the cloth surfaces can be beaten with residual alkali, dye and the like in advance, and the cloth can be cleaned when being immersed in a water tank; different from the traditional beater roll, the beater roll adopted by the application adopts a rotating body structure with a special structure, and specifically comprises a rotating cylinder 51 and 4 beating rods 52 distributed on the rotating cylinder 51 in an annular array manner, the top surface of the beating rod 52 is provided with a recessed part 521, and each beating rod 52 is formed into two beating heads 522 through the recessed part 521, so that each beater roll is provided with 8 beating heads, each rotating cylinder rotates for one circle, which is equivalent to beating a cloth surface for 8 times through the beater roll, therefore, under a unit rotating speed, more beating effects can be formed, and the washing effect is convenient to improve; preferably, a pair of tensioning devices 6 for adjusting the tension of the cloth cover is adjacently arranged above each beating roller 5, the cloth to be beaten passes through the space between the tensioning devices 6 and the beating rollers 5, the beating effect of the beating rollers 5 is improved through the matching between the tensioning devices 6 and the beating rollers 5, and the effective beating effect is kept;

when the cloth beating machine is used, after cloth enters a box body, under the action of the cloth guide assembly 4, the cloth passes through the upper cloth guide roller 41 and the lower cloth guide roller 42 in a reciprocating mode, the cloth is located in a high-temperature steam area on the upper portion of the box body and is acted by high-temperature steam, so that gaps among cloth fiber molecules are enlarged, and then when the cloth moves to the middle portion of the box body, the cloth is beaten by the beating rollers 5 at high frequency, and impure substances such as dirty water, residual ammonia liquid and slurry on the surface of the cloth can be beaten out; finally, the flapped cloth can be immersed into a cleaning medium in the water tank 3 to realize cleaning; after cleaning, the fabric rises again to enter a high-temperature steam area, and the process is repeated, so that the fabric is contacted with cleaning media of water tank units with different heights for many times, and the concentration of dirt, impurities and the like on the fabric is continuously reduced; the cloth is continuously cleaned for many times, and the cloth cleaning effect is improved; the cleaning efficiency is improved; in addition, due to the unique arrangement of the stepped water tank units, a large amount of cleaning media can be saved while the cleaning effect is improved, and a better water washing effect is realized by utilizing less energy waste;

specifically, a water inlet 12 and a water outlet 11 of adjacent washing machines 1 are communicated, so that a relatively dirty cleaning medium of a previous washing machine 1 flows into a water inlet of a next washing machine through the water outlet and continuously participates in the washing of the next washing machine 1, the relatively dirty cleaning medium continuously flows into the next washing machine along with a stepped water tank unit until the last washing machine is the washing machine closest to one side of the cloth to be cleaned, and the liquid coming out of the water outlet of the washing machine at the moment is dirtiest and can be directly discharged or discharged after being treated by filtering and the like; clean cleaning media enter from a water inlet of the water washing machine close to one side of the final cloth outlet of the system; through the system, the cleaning medium of the water tank unit at the last cloth outlet of the system can be ensured to be the cleanest forever, so that the overall cleaning effect and the washing quality of the cloth can be ensured, the structure of a single washing machine is not required to be made to be too large or too long, and meanwhile, compared with the forward movement of the cloth, the counter-flow type cleaning medium can greatly save the resource amount utilized in washing, the cleaning effect is ensured, and meanwhile, the energy consumed by washing can be reduced, so that the two purposes are achieved;

preferably, in the washing machine system, a padder assembly 7 is further arranged between adjacent washing machines 1, the padder assembly 7 comprises a driven padder 71 and an active padder 72, a control member 8 is arranged at the top of the active padder 72, the control member 8 is used for regulating and controlling the extrusion force between the active padder 72 and the driven padder 71, and when in use, the padder assembly 7 is used for carrying out the paddling treatment on the washed cloth to remove the water on the cloth surface.

The utility model utilizes three means of high temperature steam, high speed patting and water tank washing to carry out washing treatment on the cloth, thereby ensuring the washing effect and the washing efficiency of a single washing machine; meanwhile, the stepped water tank structure can form flowing reverse water flow, so that a cleaner and cleaner cleaning environment can be formed along the advancing direction of the cloth, the cleaning quality is ensured, and meanwhile, the energy consumed by water washing can be reduced; for example, the consumption of water-based cleaning media, and the consumption of water and heat energy by steam.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.

Claims

1. A continuous water washing system is characterized in that: the washing machine comprises a plurality of washing machines (1) which are sequentially connected in series, wherein each washing machine (1) comprises a box body (2), a steam port (21) for forming a high-temperature steam area on the box body (2) is formed in the top of the box body (2), and a water tank (3) for cleaning cloth is arranged at the bottom of the box body (2); a plurality of rows of cloth guide assemblies are distributed in the box body (2), and each group of cloth guide assemblies comprises an upper cloth guide roller (41) and a lower cloth guide roller (42); a flapping roller (5) for beating the cloth surfaces is arranged in the box body (2) and is arranged between the adjacent cloth surfaces; a plurality of partition plates (31) are distributed in the water tank (3), the water tank is formed into a plurality of water tank units (32) through the partition plates (31), and the lower cloth guide roller (42) is immersed in the water tank units (32).

2. A continuous water wash system according to claim 1, wherein: a cloth inlet (22) is formed in one side of the box body (2), and a cloth outlet (23) is formed in the other side of the box body; a water outlet (11) is arranged in the water tank unit (32) close to one side of the cloth inlet (22), and a water inlet (12) is arranged in the water tank unit (32) close to one side of the cloth outlet (23); the height of the partition plate (31) is gradually increased towards one side close to the cloth outlet (23), and the water tank unit (32) is formed into a stepped structure.

3. A continuous water wash system according to claim 2, wherein: the beating roller (5) comprises a rotating cylinder (51) and a plurality of beating rods (52) distributed on the rotating cylinder (51), a concave part (521) is arranged on the end face of each beating rod (52), and two beating heads (522) are formed on the end faces of the beating rods (52) through the concave parts (521).

4. A continuous water wash system according to claim 3, wherein: and a pair of tensioning devices (6) used for adjusting the tightness of the cloth cover above the flapping rollers is adjacently arranged above the flapping rollers (5).

5. A continuous water wash system according to claim 4 wherein: a padder assembly (7) is further arranged between the adjacent washing machines (1), and the padder assembly (7) comprises a driven water squeezing roller (71) and an active water squeezing roller (72) which are used for removing cloth moisture.

6. A continuous water wash system according to claim 5, wherein: and a control part (8) for adjusting the tightness is arranged on the driving water squeezing roller (72).