CN215251589U

CN215251589U - Intelligent multi-needle shuttle high-speed quilter

Info

Publication number: CN215251589U
Application number: CN202120866542.2U
Authority: CN
Inventors: 倪冬栋; 倪学林
Original assignee: Zhejiang Canyuan Home Textile Co ltd
Current assignee: Zhejiang Canyuan Home Textile Co ltd
Priority date: 2021-04-26
Filing date: 2021-04-26
Publication date: 2021-12-21
Anticipated expiration: 2031-04-26

Abstract

The utility model discloses an intelligent many needles have shuttle high-speed quilter relates to quilter technical field, including the mounting panel, the upper surface both sides of mounting panel are all seted up flutedly, two link groove has been seted up between the recess, logical groove has been seted up at one side middle part of recess, one side middle part fixedly connected with servo motor of mounting panel, servo motor's output shaft fixedly connected with bull stick, the top of mounting panel is provided with the processing board. The utility model discloses a set up controller, infrared sensor and servo motor, infrared sensor detects the distance between quilting needle and the quilt, and the controller is according to the distance between quilt and the quilter to servo motor give-out order, and servo motor drives the bull stick and rotates, and the two-way screw rod and the movable block cooperation that the bull stick both ends set up for the processing board up-and-down motion, thereby realize the automatically regulated of processing board height.

Description

Intelligent multi-needle shuttle high-speed quilter

Technical Field

The utility model relates to a quilter technical field, in particular to intelligent many needles have shuttle high-speed quilter.

Background

The quilting machine is a textile machine for sewing linear patterns on the surfaces of mattresses, bedspreads, quilts and the like. Quilting machines for quilt sewing and forming can be divided into a straight quilting machine and a computer quilting machine according to the quantity of needles and the sewing patterns; the straight quilting machines are generally three types of 7 needles, 9 needles and 11 needles, and can only sew straight lines; the computerized quilting machine is designed as a single needle, and the movement of the machine is controlled by adopting a computer visual interface to realize the sewing of patterns; the height between the quilt plate and the quilting needle is fixed when the current quilting machine is used, the distance between the quilt plate and the quilting needle cannot be automatically adjusted according to the thickness of a quilt, so that the sewing effect of the quilting machine is different, the processing effect of the quilting machine on quilts with different thicknesses cannot be guaranteed to be the same, moreover, most of the current quilting machines adopt clips to fix quilts to be processed, the fixing method is too complex, a plurality of clips are required to be operated when the quilting machines are fixed and detached every time, and a large amount of physical power and energy of workers are wasted. Therefore, it is necessary to invent an intelligent multi-needle shuttle high-speed quilting machine to solve the above problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an intelligent many needles have shuttle high-speed quilter to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an intelligent multi-needle shuttle high-speed quilter comprises a mounting plate, wherein two sides of the upper surface of the mounting plate are respectively provided with a groove, a communicating groove is arranged between the two grooves, the middle part of one side of each groove is provided with a communicating groove, the middle part of one side of the mounting plate is fixedly connected with a servo motor, an output shaft of the servo motor is fixedly connected with a rotating rod, two ends of the rotating rod are respectively provided with a bidirectional screw rod, two ends of the inner part of each groove are respectively provided with a movable block, the middle part of each movable block is provided with a threaded groove, the rotating rod is in through connection with the threaded grooves, the middle part of the top end of each movable block is fixedly connected with a connecting block, one side of each connecting block is movably connected with a connecting rod through a pin shaft, a processing plate is arranged above the mounting plate, two sides of the lower surface of the processing plate are both movably connected with one end of the connecting rod through pin shafts, and two sides of the upper surface of the processing plate are both provided with dovetail sliding grooves, a dovetail sliding block is arranged in the dovetail sliding groove.

Preferably, the top end of the dovetail sliding block is fixedly connected with a sliding rod, and the top end of the sliding rod is fixedly connected with a baffle.

Preferably, a pressing plate is arranged above the processing plate, through holes are formed in the two sides of the pressing plate, and the sliding rod is in through connection with the through holes.

Preferably, the outer side of the sliding rod is sleeved with a spring, and the middle part of the lower surface of the pressing plate is fixedly connected with a rubber block.

Preferably, the upper surface of mounting panel fixedly connected with installing frame, the inboard of installing frame is provided with the aircraft nose, one side fixedly connected with infrared sensor of aircraft nose.

Preferably, the lower surface one end fixedly connected with controller of mounting panel, pass through wire electric connection between controller, infrared sensor and the servo motor.

The utility model discloses a technological effect and advantage:

1. the utility model discloses a set up controller, infrared sensor and servo motor, infrared sensor detects the distance between quilting needle and the quilt, and the controller sends the instruction to servo motor according to the distance between quilt and the quilter, and servo motor drives the bull stick and rotates, and the two-way screw rod that the bull stick both ends set up cooperates with the movable block for the processing board up-and-down motion, thereby realize the automatically regulated of processing board height;

2. the utility model discloses an upper surface at the processing board sets up forked tail spout and forked tail slider, and forked tail slider top sets up the slide bar, sets up the clamp plate in the top of processing board, and the clamp plate downstream under the effect of slide bar outside spring, and the clamp plate drives the block rubber and compresses tightly the quilt, has avoided using the fixed extravagant staff's of quilt of clip vigor and physical power.

Drawings

Fig. 1 is a schematic sectional view of the overall structure of the present invention.

Fig. 2 is the schematic diagram of the processing plate structure of the present invention.

Fig. 3 is an enlarged schematic view of a structure in fig. 1 according to the present invention.

In the figure: 1. mounting a plate; 2. a groove; 3. a communicating groove; 4. a through groove; 5. a servo motor; 6. a rotating rod; 7. a movable block; 8. a thread groove; 9. connecting blocks; 10. a connecting rod; 11. processing a plate; 12. a dovetail chute; 13. a dovetail slide block; 14. a slide bar; 15. a baffle plate; 16. pressing a plate; 17. a through hole; 18. a rubber block; 19. installing a frame; 20. a machine head; 21. an infrared sensor; 22. and a controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides an intelligent multi-needle shuttle high-speed quilter as shown in figures 1-3, as shown in figure 1, which comprises a mounting plate 1, both sides of the upper surface of the mounting plate 1 are provided with grooves 2, a communicating groove 3 is arranged between the two grooves 2, the middle part of one side of each groove 2 is provided with a communicating groove 4, the middle part of one side of the mounting plate 1 is fixedly connected with a servo motor 5, the output shaft of the servo motor 5 is fixedly connected with a rotating rod 6, both ends of the rotating rod 6 are both provided with bidirectional screw rods, a processing plate 11 is arranged above the mounting plate 1, both sides of the lower surface of the processing plate 11 are movably connected with one end of a connecting rod 10 through pin shafts, the upper surface of the mounting plate 1 is fixedly connected with a mounting frame 19, the inner side of the mounting frame 19 is provided with a machine head 20, one side of the machine head 20 is fixedly connected with an infrared sensor 21, the model of the infrared sensor 21 is PCR20D, the infrared sensor 21 can detect the distance between the quilter head 22 and a quilt, the lower surface one end fixedly connected with controller 22 of mounting panel 1, controller 22 is the integrated control circuit board that integrates 89C51 singlechip, controller 22 can judge the distance between quilter aircraft nose 20 and the quilt according to the information that infrared sensor 21 returned to send the instruction to servo motor 5, control servo motor 5 and rotate the number of circles of formulating, reach the best processing height between quilt and the quilter aircraft nose 20, pass through wire electric connection between controller 22, infrared sensor 21 and the servo motor 5.

As shown in fig. 2, dovetail grooves 12 have all been seted up to the upper surface both sides of processing board 11, be provided with forked tail slider 13 in the forked tail groove 12, forked tail slider 13's bottom adhesive connection has the damping pad, forked tail slider 13 and the cooperation of forked tail groove 12, make slide bar 14 can slide on processing board 11, and then make clamp plate 16 can slide on processing board 11, forked tail slider 13's top fixedly connected with slide bar 14, slide bar 14's top fixedly connected with baffle 15, processing board 11's top is provided with clamp plate 16, through-hole 17 has all been seted up to clamp plate 16's both sides, slide bar 14 and through-hole 17 through connection, the spring has been cup jointed in slide bar 14's the outside, clamp plate 16's lower surface middle part fixedly connected with block rubber 18, block 18 follows clamp plate 16 downstream, can compress tightly the quilt.

As shown in fig. 3, the inside both ends of recess 2 all are provided with movable block 7, and thread groove 8 has been seted up at the middle part of movable block 7, and bull stick 6 and thread groove 8 through connection, the top middle part fixedly connected with connecting block 9 of movable block 7, and there is connecting rod 10 one side of connecting block 9 through round pin axle swing joint, and connecting block 9 passes through connecting rod 10 and drives the up-and-down motion of processing plate 11.

The utility model discloses the theory of operation:

when the device is used, firstly, a quilt to be processed is placed above a processing plate 11, a pressing plate 16 is pulled to enable the pressing plate 16 to move upwards, a sliding rod 14 is shifted to enable a sliding rod 14 to drive a dovetail sliding block 13 to slide in a dovetail sliding groove 12, the sliding rod 14 drives the pressing plate 16 to slide above the processing plate 11 until the pressing plate 16 moves to the upper side of the quilt, the pressing plate 16 is loosened, the pressing plate 16 moves downwards under the action of a spring, the pressing plate 16 drives a rubber block 18 to move downwards, the rubber block 18 tightly presses the quilt on the processing plate 11, the position of the quilt is fixed, an infrared sensor 21 transmits distance information between a quilting machine head 20 and the quilt to a controller 22, the controller 22 sends an instruction to a servo motor 5 according to the information of the infrared sensor 21, the servo motor 5 drives a rotating rod 6 to rotate, two-way screw rods arranged at two ends of the rotating rod 6 are matched with a thread groove 8, so that the movable block 7 slides in the groove 2, the movable block 7 drives the connecting rod 10 to move, the connecting rod 10 drives the processing plate 11 to move, the processing plate 11 moves upwards, the height between the quilter head 20 and a quilt reaches the most appropriate processing height, and the processing quality is further improved.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. The utility model provides an intelligent many needles have shuttle high-speed quilter, includes mounting panel (1), its characterized in that: the mounting plate is characterized in that grooves (2) are formed in two sides of the upper surface of the mounting plate (1), a communicating groove (3) is formed between the two grooves (2), a communicating groove (4) is formed in the middle of one side of each groove (2), a servo motor (5) is fixedly connected to the middle of one side of the mounting plate (1), a rotating rod (6) is fixedly connected to an output shaft of the servo motor (5), two ends of the rotating rod (6) are respectively provided with a two-way screw rod, movable blocks (7) are arranged at two ends of the inner part of each groove (2), a threaded groove (8) is formed in the middle of each movable block (7), the rotating rod (6) is in through connection with the threaded groove (8), a connecting block (9) is fixedly connected to the middle of the top end of each movable block (7), a connecting rod (10) is movably connected to one side of each connecting block (9), a processing plate (11) is arranged above the mounting plate (1), the lower surface both sides of processing board (11) all are through the one end swing joint of round pin axle with connecting rod (10), forked tail spout (12) have all been seted up to the upper surface both sides of processing board (11), be provided with forked tail slider (13) in forked tail spout (12).

2. The intelligent multi-needle shuttle high-speed quilting machine of claim 1 wherein: the top end of the dovetail sliding block (13) is fixedly connected with a sliding rod (14), and the top end of the sliding rod (14) is fixedly connected with a baffle (15).

3. The intelligent multi-needle shuttle high-speed quilting machine of claim 2 wherein: a pressing plate (16) is arranged above the processing plate (11), through holes (17) are formed in two sides of the pressing plate (16), and the sliding rods (14) are in through connection with the through holes (17).

4. The intelligent multi-needle shuttle high-speed quilting machine of claim 3 wherein: the outer side of the sliding rod (14) is sleeved with a spring, and the middle of the lower surface of the pressing plate (16) is fixedly connected with a rubber block (18).

5. The intelligent multi-needle shuttle high-speed quilting machine of claim 4 wherein: the last fixed surface of mounting panel (1) is connected with installing frame (19), the inboard of installing frame (19) is provided with aircraft nose (20), one side fixedly connected with infrared sensor (21) of aircraft nose (20).

6. The intelligent multi-needle shuttle high-speed quilting machine of claim 5 wherein: the lower surface one end fixedly connected with controller (22) of mounting panel (1), pass through wire electric connection between controller (22), infrared sensor (21) and servo motor (5).