CN206245013U - A kind of garment sewing manipulator - Google Patents
A kind of garment sewing manipulator Download PDFInfo
- Publication number
- CN206245013U CN206245013U CN201621255490.0U CN201621255490U CN206245013U CN 206245013 U CN206245013 U CN 206245013U CN 201621255490 U CN201621255490 U CN 201621255490U CN 206245013 U CN206245013 U CN 206245013U
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- China
- Prior art keywords
- sewing
- head
- manipulator according
- manipulator
- pinch roller
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Abstract
A kind of garment sewing manipulator, including connecting bracket, connecting bracket upper end is connected with control transmission mechanism, and guide rail is designed with control transmission mechanism, and control transmission mechanism bottom is connected with the upper and lower control device of head, sewing machine head is connected with the upper and lower control device of head, sewing needle and depression bar are connected with sewing machine head, depression bar lower end carries pinch roller, and depression bar middle part is designed with spring, pinch roller envisaged underneath has bottom shuttle, and bottom shuttle is connected with the lower end of the connecting bracket.
Description
Technical field
The utility model is related to a kind of manipulator, more particularly to a kind of garment sewing manipulator.
Background technology
Sewing machine brings conveniently for people, improves sewing efficiency and quality, enriches the life of people.With society
Development, scientific and technological progress, especially industry 4.0 is intelligent fast-developing, positive to promote industry-by-industry to propose effect upgrading.Traditional sewing
Technique has already fallen behind, and a sewing operation of people one, efficiency is low, and labour intensity is big, very incompatible with social development.
At present, in the market occurs in that some sewing machines, cut-parts is all based on greatly and is moved, the motionless principle of head,
Due to the reason such as high cost, quality be whard to control, it is not widely popularized.For example：Patent of invention《Automatic sewing device and its
Sewing method》, its automatic sewing device include with table top board, also including sewing device, control device, Scissoring device,
Conveying device, air intake device and blowing device, the conveying device have the feed drive part for driving clothing cutting plate movement, hair
The bright automatic sewing device being related to causes to lay entirely conveying, the realization automation of sewing process after cut-parts.The invention is still to be based on
Cut-parts shifting principle, there is limitation, is not belonging to real manipulator.
The content of the invention
The purpose of this utility model is to provide can be reduced labour intensity, reduce manpower, improve sewing efficiency and quality
A kind of garment sewing manipulator.
To achieve the above object, the technical solution adopted in the utility model is：A kind of garment sewing manipulator, including connection
Support, connecting bracket upper end is connected with control transmission mechanism, it is characterized in that：Guide rail is designed with control transmission mechanism, control is passed
Motivation structure bottom is connected with the upper and lower control device of head, sewing machine head is connected with the upper and lower control device of head, under sewing machine head
Sewing needle and depression bar are connected with, depression bar lower end carries pinch roller, and depression bar middle part is designed with spring, and pinch roller envisaged underneath has bottom shuttle, bottom
Shuttle is connected with the lower end of the connecting bracket.
In this structure, electromagnet is provided with the bottom shuttle, electromagnet is corresponding with the pinch roller.
In this structure, the pinch roller lower end connects position sensor and alignment pin.
In this structure, the control transmission mechanism lower surface is fixedly connected with camera.
In this structure, the control transmission mechanism includes that single-chip microcomputer, controlled motor, transmission system, travel switch, switch are pressed
Button and display.
In this structure, the input of the single-chip microcomputer is connected with the camera, position sensor and pressure sensor,
The output end of the single-chip microcomputer is connected with the motor, and the motor is connected with the transmission system.
In this structure, the head end of the guide rail is provided with travel switch, the extreme position that the sewing machine head is moved up and down
Place is provided with travel switch.
In this structure, the upper and lower control device of head includes stepping motor, transmission system, camera and sensor,
The upper and lower control device of head is connected with the single-chip microcomputer.
In this structure, the distance between the pinch roller lower edge and bottom shuttle are 5-20cm.
In this structure, the distance between the connecting bracket and sewing needle are 5-60cm.
The utility model has the advantages of being：Due to this structure of the present utility model, by stitching process and robot
Technology is combined, and by sensor, image procossing, computerized control system, manipulator is carried out accurate sewing processing as requested；
When preferably solving manipulator and moving, bottom shuttle and the folding between sewing needle, it is aligned and the key technology such as power transmission；Manipulator
Structure is novel, and sewing flexibility is strong, and the application of sewing machine hand can greatly reduce manpower, reduce labour intensity, improves sewing effect
Rate and quality, will bring significant impact to garment production and people's life.
（1）Sewing technology optimizes.In addition to the motion that sewing needle lifts change Working position, by programming Control, sewing
In the shift motion of manipulator, continuous sewing processing can be as needed carried out, it is thus possible to greatly shorten sewing technology stream
Journey, production efficiency is significantly improved.
（2）Sewing process is flexibly controllable.Sewing machine hand can be three-dimensional mobile, by Single-chip Controlling, by sewing technology technology
It is required that forming programmed instruction, sewing machine hand can automatically carry out straight line, curve sewing processing on request.
（3）The whole detection of sewing quality, immediately control.Using image recognition processing technology, can automatic detection, adjustment, control
System sewing process, automation, intelligence degree are high；Recruitment is reduced, production cost is reduced simultaneously, product quality stabilization is carried
Rise.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of the utility model another kind state；
Fig. 3 is manipulator, cut-parts and positioning transporting device position relationship schematic diagram.
In accompanying drawing：1st, transmission mechanism is controlled；2nd, the upper and lower control device of head；3rd, spring；4th, sewing needle；5th, press
Wheel；6th, bottom shuttle；7th, electromagnet；8th, position sensor；9th, alignment pin；10th, sewing machine head；11st, camera；
12nd, depression bar；13rd, connecting bracket；14th, guide rail.
Specific embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings：
The utility model as shown in Figure 1, 2, 3, a kind of garment sewing manipulator, including connecting bracket 13, connecting bracket 13
Upper end is connected with control transmission mechanism 1, it is characterized in that：Guide rail, control transmission mechanism 1 bottom are designed with control transmission mechanism 1
The upper and lower control device 2 of head is connected with, sewing machine head 10,10 times connections of sewing machine head are connected with the upper and lower control device 2 of head
There are sewing needle 4 and depression bar 12, the lower end of depression bar 12 carries pinch roller 5, and the middle part of depression bar 12 is designed with spring 3, and the envisaged underneath of pinch roller 5 has bottom
Shuttle 6, bottom shuttle 6 is connected with the lower end of the connecting bracket 13.In the present embodiment, electromagnet 7 is provided with the bottom shuttle 6,
Electromagnet 7 is corresponding with the pinch roller 5.In the present embodiment, the connection of the lower end of the pinch roller 5 position sensor 8 and alignment pin
9.In the present embodiment, the control lower surface of transmission mechanism 1 is fixedly connected with camera 11.In the present embodiment, the control
Transmission mechanism processed 1 includes single-chip microcomputer, controlled motor, transmission system, travel switch, shift knob and display.In the present embodiment
In, the input of the single-chip microcomputer is connected with the camera 11, position sensor and pressure sensor, the single-chip microcomputer
Output end is connected with the motor, and the motor is connected with the transmission system.In the present embodiment, it is described
The head end of guide rail is provided with travel switch, and the extreme positions that the sewing machine head is moved up and down are provided with travel switch.At this
In embodiment, the upper and lower control device 2 of head includes stepping motor, transmission system, camera and sensor, the head
Upper and lower control device 2 is connected with the single-chip microcomputer.In the present embodiment, the distance between the lower edge of the pinch roller 5 and bottom shuttle 6
It is 5-20cm.In the present embodiment, the distance between the connecting bracket 13 and sewing needle are 5-60cm.
Sewing machine hand, can be three-dimensional flexibly mobile, is adapted to the sewing processing of all kinds of garment materials.The upper and lower stroke H mono- of head
As in 5-20cm, can according to fabric and processing needs be adjusted；Pressure between bottom shuttle and pinch roller is by spring mechanism according to fabric
Thickness and processing request, by pressure sensor monitoring, by computer control and adjustment；Spacing L according to processing needs, by special machine
Tool mechanism controls, are adjusted in 5-60cm.
The upper and lower control device control sewing machine head of head is moved up and down.During sewing processing, head moves down into assigned position, pressure
Tightly compound cut-parts, start sewing processing；When one sewing flow terminates adjustment sewing position, nose-high movement makes sewing needle
With bottom fusiformis into a determining deviation H, it is easy to manipulator all around to move, converts Working position.The gap that head is moved up and down will
Suitably, can be adjusted in 5-20cm scopes according to processing request.Camera gathers sewing position information, is calculated by computer,
The accurately sewing processing on request of regulation and control manipulator.Bottom shuttle can be improved on the basis of traditional bottom shuttle, to increase bottom line appearance
Amount, meets Continuous maching requirement.
（1）Control transmission device.By single-chip microcomputer, controlled motor, transmission system, travel switch, shift knob, display etc.
Composition, is the control computer of manipulator.Needed to drive manipulator all around to be moved according to sewing.（2）Head is controlled up and down
Device processed.By stepping motor, transmission system, camera, sensor（Pressure, position）Deng composition, with control and transmission device
Single-chip microcomputer is connected, and control sewing machine head is moved up and down.Head moves down into assigned position during sewing, compresses compound cut-parts, starts seam
Thread processing；When one sewing flow terminates adjustment sewing position, nose-high movement makes sewing needle and bottom fusiformis between certain
Away from being easy to manipulator all around to move.The gap that head is moved up and down is appropriate, it is impossible to excessive too small.It is excessive, on manipulator
Down stroke is big, causes sewing efficiency, Quality Down；It is too small, all around moved when manipulator is not sewed impacted；Typically exist
5-20cm is adjusted.（3）Pinch roller, spring.Cut-parts are combined with appropriate pressure compaction, pressure is adjusted, are easy to sewing to process.（4）Positioning
Pin, electromagnet.Alignment pin is directed at the position of bottom shuttle and sewing needle, and electromagnet produces certain suction, makees jointly with pinch roller, spring
With, compound cut-parts are compressed, processed for sewing and good condition is provided.Alignment pin position sensor, detection sewing needle and bottom shuttle position.
Electromagnet pressure sensor, the compound cut-parts of detection compress degree.（5）Camera.Sewing side, position sensor, by associated picture
Information is transmitted to sewing computer, and by calculating, adjustment manipulator is so as to accurate sewing processing on request.（6）Bottom shuttle.Principle and tradition
Bottom shuttle is identical, there is provided sewing bottom line.Can be improved, to increase bottom line capacity, meet Continuous maching requirement.（7）Sewing needle.
It is identical with conventional sewing machine, model can be changed according to different fabrics.
（1）Stitching process is combined with robot technology, invention design sewing machine hand mobile controller, by passing
Sensor, image procossing, computerized control system, make sewing machine hand carry out as requested front and rear up and down three-dimensional mobile.Thoroughly
Change conventional sewing machine cut-parts movement, the motionless cooked mode of head, structure is new, and processing is flexible, for sewing Machining Intelligent is established
Fixed basis.Sewing machine hand can be used cooperatively with cut-parts positioning transporting device, realize that flexibly controllable straight line, curve sewing add
Work.
（2）Pinch roller, spring and alignment pin, the electromagnet mechanism of design are invented, the movement of sewing machine hand is preferably solved
During bottom shuttle be aligned with sewing needle, the problems such as bottom shuttle and pin extended distance, cut-parts are compressed.Pinch roller spring mechanism, in sewing
When manipulator is moved down, certain pressure is produced to compress cut-parts.Meanwhile, under electromagnet, alignment pin effect, bottom shuttle and sewing needle
It is aligned on request, is that the processing of sewing machine hand automatic sewing lays the foundation.
（3）Sewing machine hand can partly or entirely be substituted and be accomplished manually sewing operation, reduce employment, be improved working conditions.
Meanwhile, production cost is reduced, improve production efficiency and product quality.The popularization and application of sewing machine hand, will greatly lift seam
The automation of process of threading, intelligent level.
Rail sections：The frame of fixed guide rail, unsplit frame, support will have enough quality to stabilize it, otherwise head
It is not steady enough when mobile, so as to influence precision.Manipulator relies on guide rail to be moved in certain limit, meets the processing request of clothes；
Cut-parts move to assigned position and are processed for manipulator.
Single-chip microcomputer：Input connection camera, position and pressure sensor, output end connection motor 1,2,3,4.It is interior
Clothes procedure is put, according to clothes processing request, and the machining information for gathering, information processing is carried out, then send new adding
Work is instructed to motor, carries out real-time detection processing.
Controlled motor：Including motor 1,2,3,4.Motor 1：Head is moved forward and backward.Motor 2：Head is left
Move right.Motor 3：Head is moved up and down.Motor 4：The operating of head.
Motor one end is connected with single-chip microcomputer, and one end is connected with corresponding transmission system, according to MCU Instruction, drives in real time
Dynamic transmission system operating.
Transmission system：It is connected with motor 1, drives head to move forward and backward.It is connected with motor 2, drives head left
Move right.It is connected with motor 3, drives head to move up and down.It is connected with motor 4, by the deceleration of the compositions such as gear
Transmission system, the up and down motion of output powered belt motivation pin and bracing wire campaign etc..
Travel switch：Installed in the extreme position that the head end and head of moving guide rail all around are moved up and down.
Shift knob：Installed in the position of the convenient operation of frame or head.
Display：Installed in the position for being easy to operating personnel to observe, robot work state is shown, it is possible to as needed
Carry out simple programming operation.
Embodiment described above is only that preferred embodiment of the present utility model is described, not to this practicality
New design and protection domain is defined, common in this area on the premise of the utility model design concept is not departed from
The all variations and modifications that engineers and technicians make to the technical solution of the utility model, all should fall into guarantor of the present utility model
Shield scope.
Claims (10)
1. a kind of garment sewing manipulator, including connecting bracket（13）, connecting bracket（13）Upper end is connected with control transmission mechanism
（1）, it is characterized in that：Control transmission mechanism（1）Guide rail is inside designed with, transmission mechanism is controlled（1）Bottom is connected with head and controls up and down
Device processed（2）, the upper and lower control device of head（2）Under be connected with sewing machine head（10）, sewing machine head（10）Under be connected with sewing needle
（4）And depression bar（12）, depression bar（12）Lower end carries pinch roller（5）, depression bar（12）Middle part is designed with spring（3）, pinch roller（5）Lower section sets
In respect of bottom shuttle（6）, bottom shuttle（6）With the connecting bracket（13）Lower end be connected.
2. a kind of garment sewing manipulator according to claim 1, it is characterised in that：The bottom shuttle（6）Inside it is provided with electricity
Magnet（7）, electromagnet（7）With the pinch roller（5）It is corresponding.
3. a kind of garment sewing manipulator according to claim 2, it is characterised in that：The pinch roller（5）Lower end is connected with
Position sensor（8）And alignment pin（9）.
4. a kind of garment sewing manipulator according to claim 3, it is characterised in that：The control transmission mechanism（1）Under
Surface is fixedly connected with camera（11）.
5. a kind of garment sewing manipulator according to claim 4, it is characterised in that：The control transmission mechanism（1）Bag
Include single-chip microcomputer, controlled motor, transmission system, travel switch, shift knob and display.
6. a kind of garment sewing manipulator according to claim 5, it is characterised in that：The input of the single-chip microcomputer and institute
State camera（11）, position sensor and pressure sensor be connected, the output end of the single-chip microcomputer and the motor phase
Connection, the motor is connected with the transmission system.
7. a kind of garment sewing manipulator according to claim 6, it is characterised in that：The head end of the guide rail is provided with row
Cheng Kaiguan, the extreme positions that the sewing machine head is moved up and down are provided with travel switch.
8. a kind of garment sewing manipulator according to claim 7, it is characterised in that：The upper and lower control device of head
（2）Including stepping motor, transmission system, camera and sensor, the upper and lower control device of head（2）With the single-chip microcomputer
Connection.
9. a kind of garment sewing manipulator according to claim 8, it is characterised in that：The pinch roller（5）Lower edge and bottom
Shuttle（6）The distance between be 5-20cm.
10. a kind of garment sewing manipulator according to claim 9, it is characterised in that：The connecting bracket（13）With seam
The distance between swage is 5-60cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621255490.0U CN206245013U (en) | 2016-11-23 | 2016-11-23 | A kind of garment sewing manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621255490.0U CN206245013U (en) | 2016-11-23 | 2016-11-23 | A kind of garment sewing manipulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206245013U true CN206245013U (en) | 2017-06-13 |
Family
ID=59002640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621255490.0U Expired - Fee Related CN206245013U (en) | 2016-11-23 | 2016-11-23 | A kind of garment sewing manipulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206245013U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106319771A (en) * | 2016-11-23 | 2017-01-11 | 枣庄学院 | Garment sewing manipulator |
-
2016
- 2016-11-23 CN CN201621255490.0U patent/CN206245013U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106319771A (en) * | 2016-11-23 | 2017-01-11 | 枣庄学院 | Garment sewing manipulator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170613 Termination date: 20201123 |