CN215243013U

CN215243013U - PVB membrane shaping cooling is with fountain condensing equipment

Info

Publication number: CN215243013U
Application number: CN202121083208.6U
Authority: CN
Inventors: 施州阳
Original assignee: Zhongnan Langjie Membrane Technology Jiangsu Co ltd
Current assignee: Zhongnan Langjie Membrane Technology Jiangsu Co ltd
Priority date: 2021-05-20
Filing date: 2021-05-20
Publication date: 2021-12-21
Anticipated expiration: 2031-05-20

Abstract

The utility model discloses a PVB membrane shaping cooling is with fountain condensing equipment relates to PVB membrane condensation technical field. The utility model discloses a main part device, filter equipment, circulating device, spray set, heat abstractor and condensation mechanism, main part device includes the condensing box, filter equipment is including crossing the filter bin, installation pipe upper surface and cross filter bin lower surface connection, spray set includes heat conduction apron and water catch bowl, heat conduction apron lower surface and water catch bowl upper surface connection, water catch bowl surface and condensing box internal surface welding, heat abstractor includes the wind channel, condensation mechanism includes intake pipe, drain pipe and bracing piece. The utility model discloses an oral siphon carries the water source to filtering the storehouse inside, filters the storehouse and filters the softening to aquatic impurity, and level sensor is used for responding to the change of filtering the inside water level in storehouse, and when the water level was low to certain limit, the oral siphon supplyed water to filtering the storehouse inside.

Description

PVB membrane shaping cooling is with fountain condensing equipment

Technical Field

The utility model belongs to the technical field of the PVB membrane condensation, especially, relate to a PVB membrane shaping is fountain condensing equipment for cooling.

Background

The PVB film is a semitransparent film, is a high polymer material formed by plasticizing and extruding polyvinyl butyral resin by a plasticizer, has the advantages of semitransparent film appearance, no impurity, flat surface, certain roughness and good flexibility, has good adhesive force to inorganic glass, and has the characteristics of transparency, heat resistance, cold resistance, moisture resistance, high mechanical strength and the like, and the PVB film needs to be cooled when being produced and formed, so that the surface of the PVB film can not be in a water streak shape.

Present PVB membrane shaping cooling is mostly cooled down to water using the cooler, a fountain condensing equipment is often used for PVB cooling operation, general fountain condensing equipment external heat transfer water source is direct connecing water source, the incrustation scale can be produced on the heat exchange tube surface after using for a long time, the heat transfer effect can descend, and the temperature degree that some fountain condensing equipment retrieved is higher in addition, the heat exchange efficiency is low has been leaded to, we propose a spray condensing equipment for PVB membrane shaping cooling for this reason.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a PVB membrane shaping is fountain condensing equipment for cooling, solve current PVB membrane shaping cooling and use the cooler to cool down water mostly, a fountain condensing equipment is often used for PVB cooling operation, general fountain condensing equipment external heat transfer water source is the direct water source that connects, the incrustation scale can be produced on the heat exchange tube surface after using for a long time, the heat transfer effect can descend, and the temperature degree that some fountain condensing equipment retrieved is higher moreover, the problem that heat exchange efficiency is low has been leaded to.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme:

the utility model relates to a PVB membrane shaping cooling is with fountain condensing equipment, including main part device, filter equipment, circulating device, spray set, heat abstractor and condensation mechanism, the main part device includes the condensing box, filter equipment includes the filter bin, filter bin upper surface and condensing box lower surface are connected, circulating device includes installation pipe and circulating water pipe, installation pipe upper surface and filter bin lower surface are connected, the condensing box surface is equipped with the mounting hole, circulating water pipe inner surface and mounting hole are connected, spray set includes heat conduction apron and water catch bowl, heat conduction apron lower surface and water catch bowl upper surface are connected, water catch bowl surface and condensing box internal surface welding, heat abstractor includes the wind channel, heat conduction apron upper surface and water catch bowl internal surface are equipped with a plurality of through-holes respectively, the wind channel surface is connected with a plurality of through-holes respectively, condensation mechanism includes intake pipe, drain pipe and bracing piece, intake pipe internal surface and condensing box surface weld, drain pipe internal surface and condensing box surface weld, it is a plurality of bracing piece surface all with condensing box internal surface connection, wherein, the bracing piece has two, and the weight of heat exchange tube is mainly supported to the bracing piece.

Preferably, the main body device further comprises a rack, the upper surface of the rack is welded with the lower surface of the condensation box, the rack is used for supporting the condensation box, and the condensation box is used for spraying and condensing.

Preferably, the filter equipment still includes oral siphon and level sensor, oral siphon internal surface and filtration storehouse surface connection, level sensor internal surface and filtration storehouse internal surface connection, the oral siphon carries the water source to the filtration storehouse inside, filters the storehouse and filters the softening to aquatic impurity, level sensor is used for responding to the change of the inside water level of filtration storehouse, and when the water level was low to certain limit, the oral siphon supplyed water to the filtration storehouse inside.

Preferably, the circulating device further comprises a booster water pump, the upper surface of the booster water pump is connected with the lower surface of the mounting pipe, the outer surface of the booster water pump is connected with the inner surface of the circulating water pipe, the mounting pipe is used for receiving softened water, and the water is conveyed to the inside of the water collecting tank from the circulating water pipe through the booster water pump.

Preferably, spray set still includes the shower head, and is a plurality of the shower head upper surface all is connected with the water catch bowl lower surface, and wherein, the shower head has four, and the shower head mainly sprays water on the heat exchange tube surface for heat in heat transfer heat conduction apron can the conduction aquatic heat, distributes away wherein the heat fast, and the water catch bowl is used for collecting the water of spraying.

Preferably, heat abstractor still includes grid, motor, connecting rod and fan, grid surface and wind channel internal surface welding, the connecting rod upper surface is equipped with the round hole, the motor lower surface is connected with the round hole, fan upper surface and motor lower surface normal running fit, connecting rod surface and wind channel internal surface connection, the wind channel is used for outside the vapor discharge condensation box with the vaporization, and the grid is used for intercepting the dust, avoids getting into inside the condensation box, and the motor is used for driving the fan and rotates, and the fan takes the inside vapor of condensation box out fast, and the connecting rod is used for connecting fan and motor.

Preferably, the condensation mechanism further comprises a heat exchange tube, one end of the heat exchange tube is connected with the inner surface of the air inlet tube, the other end of the heat exchange tube is connected with the inner surface of the liquid outlet tube, the lower surface of the heat exchange tube is respectively connected with the upper surfaces of the support rods, the air inlet tube is used for inputting refrigerant high-pressure gas, the refrigerant high-pressure gas is converted into high-pressure liquid through the heat exchange effect of the heat exchange tube, and the high-pressure liquid is discharged from the liquid outlet tube.

The utility model discloses following beneficial effect has:

the utility model discloses a department of intaking at the water that sprays, can filter the water source effectively and soften, the condition of incrustation scale appears in the heat exchange tube after having avoided long-time use takes place, condensing equipment's life has been strengthened, through set up the heat conduction apron above the water catch bowl, can pass through the heat conduction function rapid cooling of heat conduction apron with the higher shower water of temperature, the efficiency of heat transfer has been improved, through setting up heat abstractor at the top, can be with the inside high temperature vapor discharge condensation case of condensation case outside, circulating device's setting, can reduce the waste of water resource, filter the inside level sensor that sets up in storehouse, can supplement the shower water effectively, the energy has been practiced thrift.

Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic isometric view of a spray-type condensing unit for forming and cooling a PVB film according to the present invention;

fig. 2 is a schematic structural view of a spray-type condensing device for forming and cooling a PVB film of the present invention;

fig. 3 is a schematic cross-sectional structure view of a spray-type condensing device for forming and cooling a PVB film of the present invention;

FIG. 4 is an enlarged view of a heat sink of the spray-type condensing apparatus for PVB film formation cooling of the present invention;

fig. 5 is the utility model relates to a PVB membrane shaping cooling is with fountain condensing equipment's circulating device enlarged.

In the drawings, the components represented by the respective reference numerals are listed below:

100. a main body device; 110. a frame; 120. a condenser tank; 200. a filtration device; 210. a water inlet pipe; 220. a filtering bin; 230. a water level sensor; 300. a circulation device; 310. installing a pipe; 320. a booster water pump; 330. a circulating water pipe; 400. a spraying device; 410. a heat conducting cover plate; 420. a water collection tank; 430. a shower head; 500. a heat sink; 510. an air duct; 520. a grid; 530. a motor; 540. a connecting rod; 550. a fan; 600. a condensing mechanism; 610. an air inlet pipe; 620. a liquid outlet pipe; 630. a heat exchange pipe; 640. a support rod.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-5, the utility model relates to a PVB membrane shaping cooling is with fountain condensing equipment, including main body 100, filter equipment 200, circulating device 300, spray set 400, heat abstractor 500 and condensation mechanism 600, main body 100 includes condenser box 120, filter equipment 200 includes filter bin 220, filter bin 220 upper surface is connected with condenser box 120 lower surface, circulating device 300 includes installation tube 310 and circulating pipe 330, installation tube 310 upper surface is connected with filter bin 220 lower surface, condenser box 120 surface is equipped with the mounting hole, circulating pipe 330 internal surface is connected with the mounting hole, spray set 400 includes heat conduction apron 410 and water catch bowl 420, heat conduction apron 410 lower surface is connected with water catch bowl 420 upper surface, water catch bowl 420 external surface and condenser box 120 internal surface welding, heat abstractor 500 includes wind channel 510, heat conduction apron 410 upper surface and water catch bowl 420 internal surface are equipped with a plurality of through-holes respectively, the outer surface of the air duct 510 is respectively connected with a plurality of through holes, the condensing mechanism 600 comprises an air inlet pipe 610, a liquid outlet pipe 620 and a support rod 640, the inner surface of the air inlet pipe 610 is welded with the outer surface of the condensing box 120, the inner surface of the liquid outlet pipe 620 is welded with the outer surface of the condensing box 120, the outer surfaces of the support rods 640 are connected with the inner surface of the condensing box 120, wherein the number of the support rods 640 is two, and the support rods 640 mainly support the weight of the heat exchange pipes 630.

Referring to fig. 1 to 5, the main body apparatus 100 further includes a frame 110, an upper surface of the frame 110 is welded to a lower surface of the condensation tank 120, the frame 110 is used for supporting the condensation tank 120, and the condensation tank 120 is used for spray condensation.

Referring to fig. 1 to 5, the filtering apparatus 200 further includes a water inlet pipe 210 and a water level sensor 230, wherein an inner surface of the water inlet pipe 210 is connected to an outer surface of the filtering chamber 220, an inner surface of the water level sensor 230 is connected to an inner surface of the filtering chamber 220, the water inlet pipe 210 supplies water to the inside of the filtering chamber 220, the filtering chamber 220 filters and softens impurities in the water, the water level sensor 230 is used for sensing a change in a water level inside the filtering chamber 220, and when the water level is lowered to a certain limit, the water inlet pipe 210 supplies the water to the inside of the filtering chamber 220.

Referring to fig. 1 to 5, the circulation device 300 further includes a pressurized water pump 320, an upper surface of the pressurized water pump 320 is connected to a lower surface of the installation pipe 310, an outer surface of the pressurized water pump 320 is connected to an inner surface of the circulation water pipe 330, and the installation pipe 310 is configured to receive softened water and convey the water from the circulation water pipe 330 to the inside of the water collection tank 420 through the pressurized water pump 320.

Referring to fig. 1-5, the spraying device 400 further includes four spraying heads 430, the upper surfaces of the spraying heads 430 are connected to the lower surface of the water collecting tank 420, the number of the spraying heads 430 is four, the spraying heads 430 mainly spray water on the surface of the heat exchanging pipe 630, the heat exchanging heat conducting cover plate 410 can conduct heat in water and quickly dissipate the heat, and the water collecting tank 420 is used for collecting water for spraying.

Referring to fig. 1 to 5, the heat dissipation apparatus 500 further includes a grid 520, a motor 530, a connecting rod 540 and a fan 550, an outer surface of the grid 520 is welded to an inner surface of the air duct 510, a circular hole is formed in an upper surface of the connecting rod 540, a lower surface of the motor 530 is connected to the circular hole, an upper surface of the fan 550 is rotatably fitted to a lower surface of the motor 530, an outer surface of the connecting rod 540 is connected to an inner surface of the air duct 510, the air duct 510 is used for discharging vaporized water vapor out of the condensation box 120, the grid 520 is used for intercepting dust and preventing the dust from entering the condensation box 120, the motor 530 is used for driving the fan 550 to rotate, the fan 550 rapidly extracts the water vapor inside the condensation box 120, and the connecting rod 540 is used for connecting the fan 550 and the motor 530.

Referring to fig. 1-5, the condensing mechanism 600 further includes a heat exchange tube 630, one end of the heat exchange tube 630 is connected to the inner surface of the air inlet tube 610, the other end of the heat exchange tube 630 is connected to the inner surface of the liquid outlet tube 620, the lower surface of the heat exchange tube 630 is respectively connected to the upper surfaces of the plurality of support rods 640, the air inlet tube 610 is used for inputting refrigerant high-pressure gas, the refrigerant high-pressure gas is converted into high-pressure liquid through the heat exchange effect of the heat exchange tube 630, and the high-pressure liquid is discharged from the liquid outlet tube 620.

When the PVB film cooling device is used by a person, spray water is input into the filtering bin 220 through the water inlet pipe 210, the filtering bin 220 filters and softens the spray water, the water level sensor 230 senses the height of the water, so that the water source conveying is stopped, the filtered spray water is conveyed into the water collecting tank 420 from the circulating water pipe 330 through the booster water pump 320, the heat conducting cover plate 410 conducts heat quickly to the water in the water collecting tank 420 to achieve the cooling effect, the spray header 430 sprays the spray water on the surface of the heat exchange pipe 630 and then falls into the filtering bin 220 to be circulated again, refrigerant high-pressure gas is converted into high-pressure liquid through the heat exchange effect of the heat exchange pipe 630, the high-pressure liquid is discharged from the liquid outlet pipe 620, and accordingly a PVB film is cooled, wherein the model of the water level sensor 230 is XKC-Y28, and the model of the motor 530 is 73ZYT 010.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a PVB membrane shaping cooling is with fountain condensing equipment, includes main part device (100), filter equipment (200), circulating device (300), spray set (400), heat abstractor (500) and condensation mechanism (600), its characterized in that: the main body device (100) comprises a condensation box (120), the filtering device (200) comprises a filtering bin (220), the upper surface of the filtering bin (220) is connected with the lower surface of the condensation box (120), the circulating device (300) comprises an installation pipe (310) and a circulating water pipe (330), the upper surface of the installation pipe (310) is connected with the lower surface of the filtering bin (220), the outer surface of the condensation box (120) is provided with an installation hole, the inner surface of the circulating water pipe (330) is connected with the installation hole, the spraying device (400) comprises a heat-conducting cover plate (410) and a water collecting tank (420), the lower surface of the heat-conducting cover plate (410) is connected with the upper surface of the water collecting tank (420), the outer surface of the water collecting tank (420) is welded with the inner surface of the condensation box (120), the heat-radiating device (500) comprises an air duct (510), the upper surface of the heat-conducting cover plate (410) and the inner surface of the water collecting tank (420) are respectively provided with a plurality of through holes, wind channel (510) surface is connected with a plurality of through-holes respectively, condensation mechanism (600) include intake pipe (610), drain pipe (620) and bracing piece (640), intake pipe (610) internal surface and condensing box (120) surface weld, drain pipe (620) internal surface and condensing box (120) surface weld, it is a plurality of bracing piece (640) surface all with condensing box (120) internal surface connection.

2. A spray condenser for cooling a PVB film as set forth in claim 1 wherein the main body unit (100) further comprises a frame (110), and an upper surface of the frame (110) is welded to a lower surface of the condenser tank (120).

3. The spray-type condensing device for PVB film formation cooling of claim 1, wherein said filtering device (200) further comprises a water inlet pipe (210) and a water level sensor (230), wherein the inner surface of said water inlet pipe (210) is connected to the outer surface of said filtering chamber (220), and the inner surface of said water level sensor (230) is connected to the inner surface of said filtering chamber (220).

4. The spray-type condensing device for forming and cooling a PVB film according to claim 1, wherein said circulating device (300) further comprises a booster water pump (320), wherein the upper surface of said booster water pump (320) is connected to the lower surface of said mounting pipe (310), and the outer surface of said booster water pump (320) is connected to the inner surface of said circulating water pipe (330).

5. A spray condensing device for PVB film forming cooling as claimed in claim 1 wherein said spray device (400) further comprises spray headers (430), and the upper surfaces of said spray headers (430) are connected to the lower surface of the water collecting tank (420).

6. The spray-type condensing device for forming and cooling a PVB film according to claim 1, wherein said heat sink (500) further comprises a grid (520), a motor (530), a connecting rod (540) and a fan (550), wherein said grid (520) is welded to the inner surface of said air duct (510) at the outer surface thereof, said connecting rod (540) is provided with a circular hole at the upper surface thereof, said motor (530) is connected to said circular hole at the lower surface thereof, said fan (550) is rotatably engaged with said motor (530) at the upper surface thereof, and said connecting rod (540) is connected to the inner surface of said air duct (510) at the outer surface thereof.

7. A PVB film shaping cooling fountain condensing equipment of claim 1, characterized in that, condensation mechanism (600) still includes heat exchange tube (630), heat exchange tube (630) one end and intake pipe (610) internal surface connection, the heat exchange tube (630) other end and drain pipe (620) internal surface connection, heat exchange tube (630) lower surface respectively with a plurality of bracing piece (640) upper surface connection.