CN215242952U - Non-contact plastic welding heating module - Google Patents
Non-contact plastic welding heating module Download PDFInfo
- Publication number
- CN215242952U CN215242952U CN202120695467.8U CN202120695467U CN215242952U CN 215242952 U CN215242952 U CN 215242952U CN 202120695467 U CN202120695467 U CN 202120695467U CN 215242952 U CN215242952 U CN 215242952U
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- alloy
- profiling
- heating
- ceramic base
- heating component
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 51
- 238000004023 plastic welding Methods 0.000 title claims abstract description 13
- 239000000956 alloy Substances 0.000 claims abstract description 28
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 28
- 239000000919 ceramic Substances 0.000 claims abstract description 20
- 238000003466 welding Methods 0.000 claims abstract description 11
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a non-contact plastic welding heating module, which comprises a mounting plate, a ceramic base and an alloy profiling heating component; the ceramic base is fixedly arranged on the mounting plate, an installation groove is formed in the ceramic base, the alloy profiling heating component is embedded into the installation groove, and the shape of the alloy profiling heating component is matched with that of a processed part of a workpiece; according to the non-contact plastic welding heating module, the alloy profiling heating component is arranged on the ceramic base, the whole body adopts a non-contact mode to heat the part to be welded of the workpiece, and the original structure of the workpiece is prevented from being damaged in the heating process; and the alloy profiling heating component and the part to be welded of the workpiece have high profiling degree, uniform distance and stable heating, and can also adopt an electric thermocouple to directly measure the temperature, thereby ensuring the welding quality.
Description
Technical Field
The utility model relates to a non-contact plastics welding heating module belongs to plastic welding technical field.
Background
Plastic welding generally comprises the steps of heating parts to be welded of two workpieces through a heating die, and then closing the die to complete welding; the conventional heating mould is generally a copying heating plate which is in contact welding, so that the original structure of a workpiece is easily damaged in the heating process, and the welding quality is influenced; in view of the above defects, the applicant has applied for an IR welding mold using a ceramic base and a device thereof in the past, but the ceramic base in the heating mold is internally provided with an electric heating wire, the electric heating wire is a flexible component, it is difficult to accurately shape a part to be welded of a workpiece, and it is difficult to measure temperature, which may cause uneven heating and affect welding quality.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a non-contact plastics welding heating module in order to overcome prior art not enough.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a non-contact plastic welding heating module comprises an installation plate, a ceramic base and an alloy profiling heating component; the ceramic base is fixedly arranged on the mounting plate, the ceramic base is provided with a mounting groove, the alloy profiling heating component is embedded into the mounting groove, and the shape of the alloy profiling heating component is matched with the shape of the processed part of the workpiece.
Preferably, the mounting plate is provided with a fixed enclosing barrier, and the fixed enclosing barrier is used for fixing the ceramic base.
Preferably, the mounting plate is provided with a wiring component, the alloy profiling heating component is provided with a wiring terminal, and the wiring terminal is fixedly connected with the wiring component.
Preferably, a thermocouple is arranged around the alloy profiling heating component and used for detecting the temperature of the alloy profiling heating component.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:
according to the non-contact plastic welding heating module, the alloy profiling heating component is arranged on the ceramic base, the whole body adopts a non-contact mode to heat the part to be welded of the workpiece, and the original structure of the workpiece is prevented from being damaged in the heating process; and the alloy profiling heating component and the part to be welded of the workpiece have high profiling degree, uniform distance and stable heating, and can also adopt an electric thermocouple to directly measure the temperature, thereby ensuring the welding quality.
Drawings
The technical scheme of the utility model is further explained by combining the attached drawings as follows:
fig. 1 is a schematic structural diagram of a non-contact plastic welding heating module according to the present invention;
fig. 2 is a schematic structural view of the alloy profiling heating component of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-2, the non-contact plastic welding heating module of the present invention comprises a mounting plate 1, a ceramic base 2 and an alloy profiling heating component 3; be provided with on the mounting panel 1 fixedly to enclose and keep off 4, fixedly enclose and keep off 4 and be used for fixed ceramic base 2, be provided with the mounting groove on the ceramic base 2, in the 3 embedding mounting grooves of alloy profile modeling heater block, alloy profile modeling heater block 3 is through round screw fastening on ceramic base 2 on every side, ceramic base 2's top structure and mounting groove and alloy profile modeling heater block 3's shape and the shape phase-match of the position of being processed of work piece, actual shape is processed according to actual need.
A wiring component 5 is arranged on the mounting plate 1, a wiring terminal 6 is arranged on the alloy profiling heating component 3, and the wiring terminal 6 is fixedly connected with the wiring component 5 and used for wiring a heating circuit of the alloy profiling heating component 3; a plurality of thermocouples 7 are arranged around the alloy profiling heating component 3, and the thermocouples 7 are used for detecting the temperature of the alloy profiling heating component 3.
Compared with the traditional hot plate welding mode, the scheme saves energy by about 90 percent; and no quick-wear part is arranged, so that the later maintenance cost can be greatly reduced, and the service life is prolonged.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (4)
1. The utility model provides a non-contact plastics welding heating module which characterized in that: comprises a mounting plate (1), a ceramic base (2) and an alloy profiling heating component (3); the ceramic base (2) is fixedly arranged on the mounting plate (1), the ceramic base (2) is provided with a mounting groove, the alloy copying heating component (3) is embedded into the mounting groove, and the shape of the alloy copying heating component (3) is matched with the shape of the processed part of the workpiece.
2. The non-contact plastic welding heating module of claim 1, wherein: the mounting plate (1) is provided with a fixed enclosing baffle (4), and the fixed enclosing baffle (4) is used for fixing the ceramic base (2).
3. The non-contact plastic welding heating module of claim 1, wherein: the mounting plate (1) is provided with a wiring component (5), the alloy profiling heating component (3) is provided with a wiring terminal (6), and the wiring terminal (6) is fixedly connected with the wiring component (5).
4. The non-contact plastic welding heating module of claim 1, wherein: and a thermocouple (7) is arranged around the alloy profiling heating component (3), and the thermocouple (7) is used for detecting the temperature of the alloy profiling heating component (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120695467.8U CN215242952U (en) | 2021-04-07 | 2021-04-07 | Non-contact plastic welding heating module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120695467.8U CN215242952U (en) | 2021-04-07 | 2021-04-07 | Non-contact plastic welding heating module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215242952U true CN215242952U (en) | 2021-12-21 |
Family
ID=79507653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120695467.8U Active CN215242952U (en) | 2021-04-07 | 2021-04-07 | Non-contact plastic welding heating module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215242952U (en) |
-
2021
- 2021-04-07 CN CN202120695467.8U patent/CN215242952U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 215000 in Fumin Industrial Park (kelbo Industrial Park), north of Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Kaierbo Technology Co.,Ltd. Address before: 215000 in Fumin Industrial Park (kelbo Industrial Park), north of Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU KEBER PRECISION MACHINERY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |