CN210359805U - IR intelligent welding machine - Google Patents
IR intelligent welding machine Download PDFInfo
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- CN210359805U CN210359805U CN201920579930.5U CN201920579930U CN210359805U CN 210359805 U CN210359805 U CN 210359805U CN 201920579930 U CN201920579930 U CN 201920579930U CN 210359805 U CN210359805 U CN 210359805U
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- 238000003466 welding Methods 0.000 title claims abstract description 77
- 239000011810 insulating material Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 230000000452 restraining effect Effects 0.000 claims description 3
- 229910010293 ceramic material Inorganic materials 0.000 claims description 2
- 230000007547 defect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model relates to an IR intelligent welding machine, which comprises a frame, an upper die fixing mechanism, a lower die lifting mechanism and an infrared hot die moving mechanism, wherein the upper die fixing mechanism, the lower die lifting mechanism and the infrared hot die moving mechanism are arranged on the frame; the infrared hot die moving mechanism is provided with an infrared hot die mounting plate, and an infrared welding die is arranged on the infrared hot die mounting plate; the infrared welding mould is adopted to replace the traditional infrared welding lamp tube, the shape of the infrared welding mould can be designed according to the product requirement, the arrangement of the infrared beams is variable, the mould is directly matched with a workpiece, the temperature of a welding part is ensured, a more accurate and efficient welding mode is provided, and the defects of the infrared welding lamp are overcome; and a corresponding positioning structure is designed to meet the processing requirement of the infrared welding die.
Description
Technical Field
The utility model belongs to the technical field of the infrared welding technique and specifically relates to an adopt IR intelligent welding machine of infrared welding mould.
Background
The splicing assembly of automobile lamps is mostly processed through a welding machine, the welding machine has the forms of ultrasonic welding gun, hot plate welding, infrared welding and the like, most of the existing infrared welding equipment adopts an infrared lamp tube to heat a welding part, the infrared lamp tube is generally of a long and straight structure, the shape is single and can not be changed, and the welding requirements of products of different shapes and structures can not be met.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an adopt IR intelligent welding machine of infrared welding mould in order to overcome prior art not enough.
In order to achieve the above purpose, the utility model adopts the technical scheme that: an IR intelligent welding machine comprises a frame, an upper die fixing mechanism, a lower die lifting mechanism and an infrared hot die moving mechanism, wherein the upper die fixing mechanism, the lower die lifting mechanism and the infrared hot die moving mechanism are arranged on the frame; the infrared hot die moving mechanism is provided with an infrared hot die mounting plate, and the infrared hot die mounting plate is provided with an infrared welding die.
Preferably, a positioning mechanism matched with the infrared welding mould is arranged on the infrared hot mould mounting plate, the positioning mechanism comprises a positioning frame, a positioning plate and a plurality of locking blocks, the positioning frame is formed by splicing a plurality of surrounding plates surrounding the infrared welding mould for one circle, the positioning frame is provided with the positioning plate at least on two sides, the positioning plate is L-shaped, one side of the positioning plate is fixedly connected with the surrounding plates, and the other side of the positioning plate is matched with the infrared hot mould mounting plate through a fine adjustment screw assembly; the locking block is fixedly arranged on the infrared hot die mounting plate and tightly abuts against the positioning plate through bolts.
Preferably, the upper side and the lower side of the infrared hot die mounting plate are respectively provided with a set of infrared welding die and a set of positioning mechanism thereof.
Preferably, the positioning frame is further provided with a power-on interface of the infrared welding die
Preferably, the infrared welding mould is made of insulating materials, a wiring groove and a plurality of wire clamping components are arranged on the infrared welding mould, the plurality of wire clamping components are arranged along the wiring groove, the wire clamping components are made of high-temperature-resistant materials, and the wiring groove is used for placing infrared ray generation wiring harnesses.
Preferably, the wiring groove is divided into a plurality of sections by partitions, and a terminal groove is provided at the division of the wiring groove.
Preferably, a non-contact temperature sensor is arranged on the infrared welding mould.
Preferably, the wire clamping component is provided with a fixed ring part and a hook part, the fixed ring part is fixed on the infrared welding mould, and the hook part is used for restraining the infrared ray generation wiring harness in the wiring groove.
Preferably, the infrared welding mould is made of ceramic materials.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:
the IR intelligent welding machine adopts the infrared welding mould to replace the traditional infrared welding lamp tube, the shape of the infrared welding mould can be designed according to the product requirement, the arrangement of the infrared beams can be changed, the mould is directly matched with a workpiece, the temperature of a welding part is ensured, a more accurate and efficient welding mode is provided, and the defect of the infrared welding lamp is compensated; and a corresponding positioning structure is designed to meet the processing requirement of the infrared welding die.
Drawings
The technical scheme of the utility model is further explained by combining the attached drawings as follows:
FIG. 1 is a schematic perspective view of an IR intelligent welding machine according to the present invention;
fig. 2 is a front view of the infrared hot mold mounting plate of the present invention;
fig. 3 is a schematic three-dimensional structure diagram of the infrared hot die mounting plate of the present invention;
FIG. 4 is an enlarged view of FIG. 3 at A;
fig. 5 is a schematic three-dimensional structure diagram of an infrared welding mold according to the present invention;
fig. 6 is an enlarged view of fig. 5 at B.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the IR intelligent welding machine of the present invention comprises a frame, and an upper mold fixing mechanism, a lower mold lifting mechanism 2 and an infrared hot mold moving mechanism 3 arranged on the frame; the upper die fixing mechanism is used for installing an upper die, and the lower die lifting mechanism 2 is used for installing a lower die and driving the lower die to lift; the infrared hot die moving mechanism 3 is provided with an infrared hot die mounting plate 4, the infrared hot die moving mechanism 3 can drive the infrared hot die mounting plate 4 to move back and forth and lift, and the infrared welding die 5 is arranged on the infrared hot die mounting plate 4; the rear side of the frame is also provided with a bracket 6 for changing the mold.
As shown in fig. 2-4, a set of infrared welding mold 5 and a positioning mechanism thereof are respectively arranged on the upper side and the lower side of the infrared hot mold mounting plate 4, the positioning mechanism comprises a positioning frame, a positioning plate 11 and a plurality of locking blocks 12, the positioning frame is formed by splicing a plurality of surrounding plates 13 surrounding the infrared welding mold 5 for one circle, and part of the surrounding plates 13 need to be tightly matched with the infrared welding mold 5 through a groove and rib structure or other fixing structures so as to prevent the infrared welding mold 5 from loosening; in the embodiment, the infrared welding die 5 is rectangular, 4 enclosing plates 13 are provided, the positioning frame is respectively provided with a positioning plate 11 at the front side and the rear side, the positioning plate 11 is in an L-shaped structure, one side of the positioning plate 11 is fixedly connected with the enclosing plates 13 through screws, the other side of the positioning plate 11 is matched with the infrared hot die mounting plate 4 through a fine adjustment screw assembly 14, and the fine adjustment screw assembly 14 comprises fine adjustment screws, bolts and gaskets; the positioning plate 11 has an adjusting hole structure matched with the fine adjustment screw assembly 14, and the adjusting hole can be an elongated hole or a round hole with a diameter larger than that of the fine adjustment screw, but the diameter of the round hole is smaller than that of the bolt; the infrared welding mould 5, the positioning frame and the positioning plate 11 are integrated into a whole, and the position can be finely adjusted; the locking block 12 is fixedly arranged on the infrared hot die mounting plate 4 and close to the positioning plate 11, and after the positioning frame is finely adjusted in place, the positioning plate 11 is tightly jacked through bolts on the locking block 12.
As shown in fig. 5-6, the infrared welding mold 5 is made of an insulating material, preferably ceramic, the infrared welding mold 5 has a mold molding portion, the mold molding portion is provided with a wiring groove 21 and a plurality of wire clamping members 22, and the plurality of wire clamping members 22 are arranged along the wiring groove 21; the wiring groove 21 is divided into a plurality of sections by partition plates 23, a wire head groove 24 is arranged at the division position of the wiring groove 21, and an infrared ray generation wire harness is arranged in each section of the wiring groove 21; the wire clamping component 22 is made of high-temperature-resistant materials, the wire clamping component 22 is provided with a fixed ring portion and a hook portion, the fixed ring portion is fixed on the infrared welding mold 5, and the hook portion is used for restraining the infrared ray generation wiring harness in the wiring groove 21.
The infrared welding die 5 is provided with a non-contact temperature sensor 25, each wiring groove 21 is matched with one non-contact temperature sensor 25, and the non-contact temperature sensors 25 are used for detecting the ambient temperature of the wiring grooves 21; after the infrared ray generating wire harness is electrified, infrared rays are generated on the whole body, and the welding parts of the die and the product are irradiated and heated according to the shape of the wiring groove 21.
The positioning frame is also provided with electrifying interfaces 15 of the infrared ray generation wire harness, and the number of the electrifying interfaces 15 is set according to the number of the sections of the wiring groove 21.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (9)
1. An IR intelligent welding machine characterized in that: comprises a frame, an upper die fixing mechanism, a lower die lifting mechanism (2) and an infrared hot die moving mechanism (3) which are arranged on the frame; an infrared hot die mounting plate (4) is arranged on the infrared hot die moving mechanism (3), and an infrared welding die (5) is arranged on the infrared hot die mounting plate (4).
2. The IR smart welding machine of claim 1, wherein: the infrared hot die mounting plate (4) is provided with a positioning mechanism matched with the infrared welding die (5), the positioning mechanism comprises a positioning frame, a positioning plate (11) and a plurality of locking blocks (12), the positioning frame is formed by splicing a plurality of surrounding plates (13) surrounding the infrared welding die (5) for one circle, the positioning frame is at least provided with the positioning plate (11) at two sides, the positioning plate (11) is L-shaped, one side of the positioning plate (11) is fixedly connected with the surrounding plates (13), and the other side of the positioning plate is matched with the infrared hot die mounting plate (4) through a fine adjustment screw assembly (14); the locking block (12) is fixedly arranged on the infrared hot die mounting plate (4), and the locking block (12) tightly abuts against the positioning plate (11) through a bolt.
3. The IR smart welding machine of claim 2, wherein: the upper side and the lower side of the infrared hot die mounting plate (4) are respectively provided with a set of infrared welding die (5) and a positioning mechanism thereof.
4. The IR smart welding machine of claim 2, wherein: and the positioning frame is also provided with an electrifying interface (15) of the infrared welding mould (5).
5. An IR smart welding machine as defined in claim 1 or 2, wherein: the infrared welding mould (5) are made of insulating materials, the infrared welding mould (5) is provided with a wiring groove (21) and a plurality of wire clamping components (22), the plurality of wire clamping components (22) are arranged along the wiring groove (21), the wire clamping components (22) are made of high-temperature-resistant materials, and the wiring groove (21) is used for placing infrared ray generation wiring harnesses.
6. The IR intelligent welding machine of claim 5, wherein: the wiring groove (21) is divided into a plurality of sections by partition plates (23), and a wire head groove (24) is arranged at the division position of the wiring groove (21).
7. The IR intelligent welding machine of claim 5, wherein: and a non-contact temperature sensor (25) is arranged on the infrared welding mould (5).
8. The IR intelligent welding machine of claim 5, wherein: the wire clamping component (22) is provided with a fixed ring part and a hook part, the fixed ring part is fixed on the infrared welding mould (5), and the hook part is used for restraining the infrared generation wire harness in the wiring groove (21).
9. The IR intelligent welding machine of claim 5, wherein: the infrared welding mould (5) is made of ceramic materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920579930.5U CN210359805U (en) | 2019-04-26 | 2019-04-26 | IR intelligent welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920579930.5U CN210359805U (en) | 2019-04-26 | 2019-04-26 | IR intelligent welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210359805U true CN210359805U (en) | 2020-04-21 |
Family
ID=70258916
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920579930.5U Active CN210359805U (en) | 2019-04-26 | 2019-04-26 | IR intelligent welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210359805U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039179A (en) * | 2019-04-26 | 2019-07-23 | 苏州凯尔博精密机械有限公司 | A kind of IR Intelligent welding machine |
-
2019
- 2019-04-26 CN CN201920579930.5U patent/CN210359805U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039179A (en) * | 2019-04-26 | 2019-07-23 | 苏州凯尔博精密机械有限公司 | A kind of IR Intelligent welding machine |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 215106 In the Fumin Industrial Park (Kaierbo Industrial Park) on the north side of Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Kaierbo Technology Co.,Ltd. Address before: 215106 In the Fumin Industrial Zone (Kaierbo Industrial Park) on the north side of Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU KEBER PRECISION MACHINERY Co.,Ltd. |
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| CP03 | Change of name, title or address |