CN215236995U

CN215236995U - Curved surface aluminium veneer processingequipment

Info

Publication number: CN215236995U
Application number: CN202120664610.7U
Authority: CN
Inventors: 廖兴春
Original assignee: Chongqing Qi Lv Technology Co ltd
Current assignee: Chongqing Qi Lv Technology Co ltd
Priority date: 2021-04-01
Filing date: 2021-04-01
Publication date: 2021-12-21
Anticipated expiration: 2031-04-01

Abstract

The utility model belongs to the technical field of aluminium veneer processing equipment, specifically disclose curved surface aluminium veneer processingequipment, include: the driving box is placed on the ground and used for driving two driving rollers to rotate, the two driving rollers are symmetrically arranged at the top end of the driving box in parallel and used for driving a guide mechanism to slide in a reciprocating mode, and the first support is arranged at the top end of the driving box and used for supporting a hydraulic cylinder; clamping mechanism presss from both sides tightly aluminium veneer one end on to the direction arc, and drive box drive roll drives the direction arc and carries out reciprocating motion, and the driven roll carries out the calendering to the aluminium veneer, and when the aluminium veneer was attached on the direction arc, the sucking disc in the suction hole adsorbs the aluminium veneer for the aluminium veneer is attached all the time on the direction arc, prevents that it from taking place to kick-back, plays the effect the same with the pressurize, reduces the reciprocal number of times of calendering, improves the shaping precision.

Description

Curved surface aluminium veneer processingequipment

Technical Field

The utility model relates to an aluminium veneer processing equipment specifically is curved surface aluminium veneer processingequipment.

Background

The aluminum veneer is a building decoration material processed by a fluorocarbon spraying technology after chromizing and the like, the structure of the aluminum veneer mainly comprises a panel, a reinforcing rib, an angle brace and other parts, when the aluminum veneer is actually used, the aluminum veneer needs to be processed into a corresponding shape according to specific use requirements, and when the aluminum veneer is subjected to curved surface forming, a calender needs to be used for processing.

When the existing aluminum veneer is subjected to curved surface forming, a calender is directly adopted for calendering and forming, and the forming of the aluminum veneer cannot be guided, so that the calender needs to repeatedly perform calendering, and the forming precision is low. Accordingly, one skilled in the art provides a curved aluminum single plate processing apparatus to solve the above problems in the background art.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a curved surface aluminium veneer processingequipment to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

curved surface aluminium veneer processingequipment includes: the driving box is placed on the ground and used for driving two driving rollers to rotate, the two driving rollers are arranged at the top end of the driving box in parallel and symmetrically and used for driving a guide mechanism to slide in a reciprocating manner, the first support is arranged at the top end of the driving box and used for supporting a hydraulic cylinder, the hydraulic cylinder is arranged at the top end of the first support and used for driving a connecting frame, the connecting frame is arranged at the output end of the hydraulic cylinder and used for supporting a driven roller, the driven roller is rotatably connected to the connecting frame and used for rolling a single plate, wherein the two driving rollers are provided with the guide mechanism for guiding the forming of the aluminum single plate in a reciprocating manner, the top end of the driving box is fixedly connected with a limiting mechanism for guiding and limiting the reciprocating movement of the guide mechanism, and one end of the guide mechanism is fixedly provided with a clamping mechanism for clamping the aluminum single plate, so that the aluminum veneer is attached to the guide mechanism during molding to reduce resilience and molding errors.

As a further aspect of the present invention: the guide mechanism comprises a guide arc plate and a conveying pipe fixed at one end of the guide arc plate and used for conveying gas, a plurality of suction holes are formed in the inner side surface of the guide arc plate, the guide arc plate is of a hollow structure, a plurality of branch pipes are fixedly connected to the inner portion of the guide arc plate and arranged in parallel, the branch pipes are communicated with the conveying pipe and used for conveying gas to the inner portion of the conveying pipe, a plurality of suckers corresponding to the suction holes are fixedly connected to the branch pipes, the suckers are located in the suction holes and used for adsorbing aluminum veneers, and the guide arc plates are placed on the two driving rollers.

As a further aspect of the present invention: and a sliding groove used for being connected with the limiting mechanism is formed in the middle position of the outer side surface of the guide arc-shaped plate.

As a further aspect of the present invention: stop gear including be used for with drive case fixed connection's second support, the top fixed connection of second support is useful with the electro-magnet that produces magnetic attraction, the top fixedly connected with of electro-magnet slides the slider of spout inner wall.

As a further aspect of the present invention: the clamping mechanism comprises a third support and a pressing plate which slides on the inner wall of the third support and is used for crimping the aluminum veneer, a bolt for adjusting the height of the pressing plate penetrates through the middle position of the top surface of the guide arc plate in a threaded mode, the bottom end of the bolt is rotatably connected with the pressing plate, and the third support is fixed on the inner side surface of the guide arc plate.

As a further aspect of the present invention: the four corners of the bottom surface of the driving box are fixedly connected with supporting legs for stably supporting the driving box.

As a further aspect of the present invention: the outer wall of the branch pipe is sleeved with and fixed with a fixing clamp used for fixing the branch pipe and the guide arc-shaped plate.

Compared with the prior art, the beneficial effects of the utility model are that:

clamping mechanism presss from both sides tightly aluminium veneer one end on to the direction arc, and drive box drive roll drives the direction arc and carries out reciprocating motion, and the driven roll carries out the calendering to the aluminium veneer, and when the aluminium veneer was attached on the direction arc, the sucking disc in the suction hole adsorbs the aluminium veneer for the aluminium veneer is attached all the time on the direction arc, prevents that it from taking place to kick-back, plays the effect the same with the pressurize, reduces the reciprocal number of times of calendering, improves the shaping precision.

Drawings

FIG. 1 is a schematic structural diagram of a curved aluminum veneer processing apparatus;

FIG. 2 is a schematic structural view of a guide arc plate in a curved aluminum veneer processing apparatus;

FIG. 3 is a schematic view of the mounting position of a suction cup in the curved aluminum veneer processing apparatus;

FIG. 4 is a schematic structural view of a chute in a curved aluminum single plate processing apparatus;

fig. 5 is a schematic structural diagram of a limiting mechanism in the curved-surface aluminum veneer processing device.

In the figure: 1. a drive box; 11. a drive roll; 111. a support leg; 12. a first bracket; 13. a hydraulic cylinder; 14. a connecting frame; 15. a driven roller; 2. a guide mechanism; 201. sucking holes; 202. a chute; 21. a guide arc plate; 22. a delivery pipe; 23. a branch pipe; 231. fixing the card; 24. a suction cup; 3. a limiting mechanism; 31. a second bracket; 32. an electromagnet; 33. a slider; 4. a clamping mechanism; 41. a third support; 42. pressing a plate; 43. and (4) bolts.

Detailed Description

For a better understanding of the technical content of the present invention, specific embodiments are described below in conjunction with the accompanying drawings. In this disclosure, aspects of the present invention are described with reference to the accompanying drawings, in which a number of illustrative embodiments are shown. Embodiments of the present disclosure are not necessarily intended to include all aspects of the invention. It should be appreciated that the various concepts and embodiments described above, as well as those described in greater detail below, may be implemented in any of numerous ways, as the disclosed concepts and embodiments are not limited to any implementation. Additionally, some aspects of the present disclosure may be used alone or in any suitable combination with other aspects of the present disclosure.

The curved surface aluminum single plate processing device combined with the examples shown in fig. 1-5 aims to guide the forming of the aluminum single plate when the curved surface forming is carried out on the aluminum single plate, reduce the reciprocating times of rolling and improve the forming precision. By the realization of this purpose, the utility model provides a curved surface aluminium veneer processingequipment, it is tight to the aluminium veneer one end on the direction arc 21 through clamping mechanism 4 clamp, 1 drive roll of drive case 11 drives direction arc 21 and carries out reciprocating motion, driven roll 15 calendars the aluminium veneer, when the aluminium veneer is attached on direction arc 21, sucking disc 24 in the hole 201 adsorbs the aluminium veneer, make the aluminium veneer attached all the time on direction arc 21, prevent that it from taking place to kick-back, play the effect the same with the pressurize, reduce the reciprocal number of times of calendering, the shaping precision is improved.

Referring to fig. 1, the curved surface aluminum single plate processing apparatus is particularly applied to the field of curved surface forming of aluminum single plates. The method comprises the following steps: the device comprises a driving box 1, a driving roller 11, a first bracket 12, a hydraulic cylinder 13, a connecting frame 14, a driven roller 15, a guide mechanism 2, a limiting mechanism 3 and a clamping mechanism 4.

Wherein the drive box 1 is placed on the ground and is used to drive the two drive rolls 11 in rotation.

Further, drive roll 11 is arranged above drive box 1, two drive rolls 11 are parallel and symmetrically arranged on the top end of drive box 1 and used for driving guide mechanism 2 to slide in a reciprocating manner, and four corners of the bottom surface of drive box 1 are fixedly connected with support legs 111 for stably supporting drive box 1.

In an optional embodiment, the driving box 1 is a driving device applied to a calendering device in the prior art, and is internally provided with a high-power motor, a speed reducer and a transmission gear set, and is used for driving the two driving rollers 11 to rotate, the driving rollers 11 can be made of high-strength stainless steel, and are not easy to deform radially when being subjected to calendering, so that the calendering precision is ensured, the supporting legs 111 can adopt a fixed and non-adjustable mode, the stability of the supporting of the driving box 1 is high, the supporting legs 111 can also adopt a height-adjustable mode, when the driving box 1 is supported, the real-time adjustment can be performed according to the terrain of the supporting ground, and the flexibility is high.

Further, a first support 12, a hydraulic cylinder 13, a connecting frame 14 and a driven roller 15 are arranged above the driving box 1, the first support 12 is arranged at the top end of the driving box 1 and used for supporting the hydraulic cylinder 13, the hydraulic cylinder 13 is arranged at the top end of the first support 12 and used for driving the connecting frame 14, the connecting frame 14 is arranged at the output end of the hydraulic cylinder 13 and used for supporting the driven roller 15, and the driven roller 15 is rotatably connected to the connecting frame 14 and used for calendering the aluminum single plate.

In an optional embodiment, the first support 12 may be made of high-strength carbon steel, the overall strength is high, the hydraulic cylinder 13, the connecting frame 14 and the driven roll 15 may be stably supported, the rolling precision is ensured, the hydraulic cylinder 13 may be a heavy pull rod cylinder of type (HOB40 × 50), the pressure and the stroke of forming the filter plate are met, the connecting frame 14 may be a U-shaped high-strength steel frame, the two ends of the driven roll 15 are rotatably connected to the two ends of the connecting frame 14, the support of the driven roll 15 is stable, the rolling precision is ensured, the driven roll 15 may be made of high-strength stainless steel, the surface is polished, when the rolling is performed, radial deformation is not easy to occur, the rolling precision is ensured, and meanwhile, the smooth surface does not scratch the surface of the aluminum veneer.

In this way, the hydraulic cylinder 13 on the first support 12 drives the connecting frame 14 and the driven roll 15 to move up and down, and the height of the driven roll 15 is adjusted, so that the driven roll 15 is in contact with aluminum single plates with different thicknesses to roll the aluminum single plates.

Referring to fig. 1, 2, 3, 4 and 5, a guide mechanism 2 for guiding the forming of the aluminum single plate is movably mounted on the two driving rollers 11 in a reciprocating manner, a limiting mechanism 3 for guiding and limiting the reciprocating movement of the guide mechanism 2 is fixedly connected to the top end of the driving box 1, and a clamping mechanism 4 for clamping the aluminum single plate is fixedly mounted at one end of the guide mechanism 2.

Further, guiding mechanism 2 includes direction arc 21 and fixes the conveyer pipe 22 that is used for transmitting gas at its one end, the hole 201 of inhaling that a plurality of evenly arranged is seted up to the medial surface of direction arc 21, the inside of direction arc 21 is hollow structure, the inside fixedly connected with a plurality of mutual parallel arrangement's of direction arc 21 branch pipe 23, branch pipe 23 communicates with conveyer pipe 22 and is used for to the inside conveying gas of conveyer pipe 22, equal fixedly connected with a plurality of sucking disc 24 that corresponds with inhaling hole 201 on the branch pipe 23, sucking disc 24 all is located inhales hole 201 inside and is used for adsorbing the aluminium veneer, direction arc 21 is placed on two drive rolls 11, the spout 202 that is used for being connected with stop gear 3 is offered to the lateral surface intermediate position department of direction arc 21, the outer wall cover of branch pipe 23 is established and is fixed with and is used for branch pipe 23 and the fixed fixing clip 231 of direction arc 21.

In an optional embodiment, the guiding arc plate 21 is made of a rigid stainless steel material, an aluminum single plate is placed on the guiding arc plate 21 for press-delaying, deformation is not easy to occur, calendering precision is ensured, meanwhile, rust cannot be generated to scratch the aluminum single plate, the diameter of the suction hole 201 can be one centimeter, it is ensured that the suction cup 24 inside the suction hole 201 can generate enough suction force, the aluminum single plate is adsorbed on the guiding arc plate 21, the conveying pipe 22 and the branch pipe 23 can both adopt aluminum-plastic composite pipes, corrosion is not easy to occur when gas conveying is ensured, service life is long, the suction cup 24 can adopt a rubber vacuum suction cup, when adsorption is performed, a rubber part of the rubber vacuum suction cup and the inner wall of the suction hole 201 can form a sealed environment, stable adsorption of the aluminum single plate is ensured, the sliding groove 202 can be a T-shaped sliding groove and is used for sliding connection with the limiting mechanism 3, the fixing clamp 231 can adopt a stainless steel material, stainless steel's fixing clip 231 fixes branch pipe 23 at direction arc 21 inner wall, guarantees branch pipe 23's stability, and difficult emergence corrosion, and life is higher.

So, when calendering, the aluminium veneer can be attached at direction arc 21 inner wall, leads the shaping, and outside air pump passes through conveyer pipe 22 and branch pipe 23 and outwards takes out sucking disc 24 and the air of inhaling in the hole 201 for form the negative pressure in inhaling the hole 201, adsorb the aluminium veneer after the shaping, make the sustainable attached at direction arc 21 inner wall of aluminium veneer, prevent that it from taking place to kick-back, improve the fashioned precision of calendering.

Further, the top fixedly connected with of drive case 1 is used for leading and spacing stop gear 3 to guide mechanism 2 reciprocating motion, and stop gear 3 is including being used for with drive case 1 fixed connection's second support 31, the top fixed connection of second support 31 useful with produce the electro-magnet 32 of magnetic attraction, the top fixedly connected with of electro-magnet 32 slides at the slider 33 of spout 202 inner wall.

In an alternative embodiment, the second bracket 31 may be made of high-strength steel, the overall strength is high, the connection stability is good, the electromagnet 32 may be a rectangular electromagnet of type (BYH-1604030), the magnetic attraction and the size of the electromagnet may both meet the use requirement, and the slider 33 may be a T-shaped slider, and when being slidably connected to the chute 202, the connection is stable.

So, when direction arc 21 carried out reciprocating sliding, spout 202 and slider 33 carried out the relative slip, led to the slip of direction arc 21, and when centre gripping or the aluminium veneer of taking off, electro-magnet 32 circular telegram produced magnetic attraction to direction arc 21 through slider 33, and is spacing to direction arc 21, makes things convenient for personnel to get and puts.

Furthermore, a clamping mechanism 4 for clamping the aluminum veneer is fixedly installed at one end of the guide mechanism 2, the clamping mechanism 4 comprises a third support 41 and a pressing plate 42 which slides on the inner wall of the third support and is used for crimping the aluminum veneer, a bolt 43 for adjusting the height of the pressing plate 42 penetrates through the middle position of the top surface of the guide arc-shaped plate 21 in a threaded manner, the bottom end of the bolt 43 is rotatably connected with the pressing plate 42, and the third support 41 is fixed on the inner side surface of the guide arc-shaped plate 21.

In an optional embodiment, the third bracket 41 may be made of high-strength steel, the overall strength is high, the connection stability is good, the pressing plate 42 may be made of high-strength stainless steel, when the crimping strength is ensured, the pressing plate is not prone to rusting, the aluminum veneer is not scratched, the bolt 43 is a high-strength hexagon socket bolt, and the pressing strength of the pressing plate 42 is ensured.

Therefore, the height of the pressing plate 42 is adjusted by rotating the bolt 43, the pressing plate 42 slides along the inner wall of the third support 41, the pressing plate 42 moves downwards to extrude the aluminum veneer, the pressing plate 42 moves upwards to release the aluminum veneer, and clamping and releasing of the aluminum veneer are achieved.

The utility model discloses a theory of operation is: the electromagnet 32 is electrified, magnetic attraction is generated on the guide arc-shaped plate 21 through the sliding block 33 to limit the guide arc-shaped plate 21, the height of the pressing plate 42 is adjusted through the rotating bolt 43, the pressing plate 42 slides along the inner wall of the third support 41, the pressing plate 42 moves downwards to extrude and fix the aluminum single plate placed on the guide arc-shaped plate 21, the driving box 1 drives the two driving rollers 11 to rotate, the guide arc-shaped plate 21 slides back and forth, the sliding chute 202 and the sliding block 33 slide relative to each other to guide the sliding of the guide arc-shaped plate 21, the hydraulic cylinder 13 on the first support 12 drives the connecting frame 14 and the driven roller 15 to move downwards to adjust the height of the driven roller 15, so that the driven roller 15 is in contact with the aluminum single plate to calender the aluminum single plate, the aluminum single plate is attached to the inner wall of the guide arc-shaped plate 21 during calendering, the forming is guided, air in the sucking disc 24 and the sucking hole 201 is sucked outwards through the air pump conveying pipe 22 and the branch pipe 23 from the outside, make to inhale and form the negative pressure in the hole 201, adsorb the aluminium veneer after the shaping for the aluminium veneer lasts attached at guide arc 21 inner wall, prevents that it from taking place to kick-back, improves calendering fashioned precision, and the calendering is accomplished the back, and electro-magnet 32 circular telegram produces magnetic attraction to guide arc 21 through slider 33, and is spacing to guide arc 21, and driven roll 15 goes upward, then goes up clamp plate 42 adjustment, and the personnel take out the aluminium veneer.

The above-mentioned, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a curved surface aluminium veneer processingequipment which characterized in that includes:

the driving box (1), the driving box (1) is placed on the ground and is used for driving the two driving rollers (11) to rotate;

the two driving rollers (11) are parallel and symmetrically arranged at the top end of the driving box (1) and are used for driving the guide mechanism (2) to slide in a reciprocating manner;

the first bracket (12) is arranged at the top end of the driving box (1) and is used for supporting a hydraulic cylinder (13);

the hydraulic cylinder (13) is arranged at the top end of the first bracket (12) and is used for driving the connecting frame (14);

the connecting frame (14) is arranged at the output end of the hydraulic cylinder (13) and is used for supporting a driven roller (15);

the driven roller (15) is rotatably connected to the connecting frame (14) and is used for rolling the veneer;

the aluminum veneer forming device comprises a driving roller (11), a guide mechanism (2) used for guiding an aluminum veneer forming is arranged on the driving roller (11) in a reciprocating mode, the top end of the driving box (1) is fixedly connected with a limiting mechanism (3) used for guiding and limiting the guide mechanism (2) in a reciprocating mode, and a clamping mechanism (4) used for clamping the aluminum veneer is fixedly arranged at one end of the guide mechanism (2) so that the aluminum veneer is attached to the guide mechanism (2) during forming and rebound and forming errors are reduced.

2. The curved aluminum single plate processing apparatus according to claim 1, wherein said guide means (2) comprises a guide arc plate (21) and a delivery pipe (22) fixed at one end thereof for delivering gas, the inner side surface of the guide arc-shaped plate (21) is provided with a plurality of suction holes (201) which are uniformly distributed, the interior of the guide arc-shaped plate (21) is of a hollow structure, a plurality of branch pipes (23) which are arranged in parallel are fixedly connected with the interior of the guide arc-shaped plate (21), the branch pipe (23) is communicated with the conveying pipe (22) and is used for conveying gas to the interior of the conveying pipe (22), the branch pipes (23) are fixedly connected with a plurality of suckers (24) corresponding to the suction holes (201), the suckers (24) are all positioned in the suction holes (201) and are used for sucking the aluminum veneer, the guide arc plates (21) are placed on the two drive rollers (11).

3. The curved surface aluminum veneer machining device according to claim 2, wherein a sliding groove (202) for connecting with the limiting mechanism (3) is formed in the middle of the outer side surface of the guide arc-shaped plate (21).

4. The curved surface aluminum single plate processing device according to claim 3, wherein the limiting mechanism (3) comprises a second bracket (31) fixedly connected with the driving box (1), an electromagnet (32) generating magnetic attraction is fixedly connected to the top end of the second bracket (31), and a sliding block (33) sliding on the inner wall of the sliding groove (202) is fixedly connected to the top end of the electromagnet (32).

5. The curved surface aluminum veneer machining device according to claim 2, wherein the clamping mechanism (4) comprises a third bracket (41) and a pressing plate (42) sliding on the inner wall of the third bracket and used for pressing and connecting the aluminum veneer, a bolt (43) used for adjusting the height of the pressing plate (42) is screwed and penetrated in the middle position of the top surface of the guide arc-shaped plate (21), the bottom end of the bolt (43) is rotatably connected with the pressing plate (42), and the third bracket (41) is fixed on the inner side surface of the guide arc-shaped plate (21).

6. The processing device for the curved-surface aluminum veneer according to claim 1, wherein four corners of the bottom surface of the driving box (1) are fixedly connected with supporting legs (111) for stably supporting the driving box (1).

7. The processing device for the curved aluminum veneer according to claim 2, wherein a fixing clip (231) for fixing the branch pipe (23) and the guide arc-shaped plate (21) is fixedly sleeved on the outer wall of the branch pipe (23).