CN215218677U - Internal combustion engine air valve steel bar positioning cutting flaw detection equipment - Google Patents
Internal combustion engine air valve steel bar positioning cutting flaw detection equipment Download PDFInfo
- Publication number
- CN215218677U CN215218677U CN202120629262.XU CN202120629262U CN215218677U CN 215218677 U CN215218677 U CN 215218677U CN 202120629262 U CN202120629262 U CN 202120629262U CN 215218677 U CN215218677 U CN 215218677U
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- China
- Prior art keywords
- base
- clamping block
- clamp splice
- steel bar
- combustion engine
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- Expired - Fee Related
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- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 28
- 239000010959 steel Substances 0.000 title claims abstract description 28
- 238000005520 cutting process Methods 0.000 title claims abstract description 16
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 14
- 229910000754 Wrought iron Inorganic materials 0.000 claims abstract description 18
- 239000000523 sample Substances 0.000 claims abstract description 13
- 238000007689 inspection Methods 0.000 claims abstract description 6
- 239000000049 pigment Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 6
- 238000005259 measurement Methods 0.000 abstract description 5
- 239000003973 paint Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a positioning, cutting and flaw detection device for a steel bar of an internal combustion engine air valve, which comprises a base and an annular marking nozzle, wherein a base clamping block is fixed at the top of the base, a cover plate clamping block is arranged right above the base clamping block, a steel bar circulation hole is arranged between the base clamping block and the cover plate clamping block, a gasket is uniformly arranged in the steel bar circulation hole, and the annular marking nozzle is arranged in the base clamping block on one side of the gasket; the utility model discloses a set up base clamp splice, apron clamp splice, liner, test probe and can carry out quick omnidirectional ultrasonic inspection for the pneumatic valve rod iron under the guide of externally feed mechanism to improve the work efficiency of artifical detection, detect out the position of damage in the rod iron in addition, carry out effectual mark through annular mark shower nozzle, saved artifical manual measurement internal damage position, improved the work efficiency who detects a flaw greatly.
Description
Technical Field
The utility model relates to an ultrasonic inspection technical field, more specifically say, it relates to internal-combustion engine pneumatic valve rod iron location cutting equipment of detecting a flaw.
Background
The air valve steel is suitable for manufacturing various kinds of valves and is also called air valve steel. The flaw detection method is a necessary material for manufacturing an air inlet valve and an air outlet valve of a gasoline engine and a diesel engine, is also a key material in the whole engine, detects cracks or flaws inside metal materials or parts, and has the following common flaw detection methods: the physical flaw detection is nondestructive flaw detection under the condition of no chemical change.
Air valve rod iron need use the ultrasonic flaw detector to carry out the detection of inside crackle when cutting process, prevents to cut damage rod iron, and current ultrasonic flaw detection equipment is examining time measuring for the rod iron, needs manual moving probe, detects comparatively taking time and energy, has done the back of detecting a flaw moreover, and the position department of unable mark crackle is mostly confirmed after artifical manual measurement, and efficiency is lower.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a not enough to prior art exists, the utility model aims to provide an internal-combustion engine pneumatic valve rod iron location cutting equipment of detecting a flaw, its utensil automatic marking crack position's characteristics of detecting a flaw.
In order to achieve the above purpose, the utility model provides a following technical scheme:
internal-combustion engine pneumatic valve rod iron location cutting inspection equipment, including base and annular mark shower nozzle, the base top is fixed with the base clamp splice, be provided with the apron clamp splice directly over the base clamp splice, the base clamp splice with be provided with the rod iron opening between the apron clamp splice, evenly be provided with the liner in the rod iron opening, liner one side is in be provided with in the base clamp splice annular mark shower nozzle.
Further, the base clamp splice with the base passes through bolt fixed connection, the apron clamp splice with the base clamp splice passes through second lift push rod sliding connection, second lift push rod is embedded in the base clamp splice.
Furthermore, the steel bar circulation holes are symmetrically formed in the base clamping block and the cover plate clamping block, and the gasket is in lap joint with the base clamping block and the cover plate clamping block.
Furthermore, the bottom of the liner is connected with a first lifting push rod, the base clamping block and the cover plate clamping block are fixedly installed through clamping grooves, and the annular marking spray head is embedded into the base clamping block on one side of the liner.
Furthermore, the bottom of the annular marking spray head is communicated with a conveying pipe, the bottom of the conveying pipe is connected with a marking pigment pool, and a pressure pump is installed in the marking pigment pool.
Further, the base clamp splice with the apron clamp splice all with the pedestal connection has the spool, spool one end electric connection has the switching box, the test probe has been drawn forth through the wire to the switching box, test probe adheres to the liner bottom.
Further, it has the display screen of detecting a flaw to embed on the outside lateral wall of base, spool other end electric connection has supersonic generator, supersonic generator is embedded in the base.
To sum up, the utility model discloses following beneficial effect has:
the utility model discloses a set up base clamp splice, apron clamp splice, liner, test probe and can carry out quick omnidirectional ultrasonic inspection for the pneumatic valve rod iron under the guide of externally feed mechanism to improve the work efficiency of artifical detection, detect out the position of damage in the rod iron in addition, carry out effectual mark through annular mark shower nozzle, saved artifical manual measurement internal damage position, improved the work efficiency who detects a flaw greatly.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention with the base block and the cover block separated;
FIG. 3 is a left side view of the base clamp block and the cover clamp block of the present invention after being separated;
FIG. 4 is a front cross-sectional view of the base clamp block and the base of the present invention;
fig. 5 is a schematic view of the connection relationship between the middle ring-shaped marking nozzle, the conveying pipe and the marking paint pool of the present invention.
In the figure:
1. a base clamp block; 2. a cover plate clamping block; 3. a steel bar circulation hole; 4. a conduit; 5. a flaw detection display screen; 6. a liner; 7. a first lifting push rod; 8. detecting a probe; 9. a junction box; 10. a base; 11. a delivery pipe; 12. a second lifting push rod; 13. an ultrasonic generator; 14. an annular marker nozzle; 15. marking a pigment pool; 16. a pressure pump.
Detailed Description
The present invention will be described in further detail with reference to fig. 1 to 5.
Referring to fig. 1-5, the present invention provides a technical solution: internal-combustion engine pneumatic valve rod iron location cutting inspection equipment, including base 10 and annular mark shower nozzle 14, the base 10 top is fixed with base clamp splice 1, is provided with apron clamp splice 2 directly over the base clamp splice 1, is provided with rod iron opening 3 between base clamp splice 1 and the apron clamp splice 2, evenly is provided with liner 6 in the rod iron opening 3, and liner 6 one side is provided with annular mark shower nozzle 14 in the base clamp splice 1.
Referring to fig. 1, 2 and 3, the base clamping block 1 is fixedly connected with the base 10 through bolts, the cover plate clamping block 2 is slidably connected with the base clamping block 1 through a second lifting push rod 12, the second lifting push rod 12 is embedded in the base clamping block 1, and the base clamping block 1 and the cover plate clamping block 2 can be opened through the second lifting push rod 12 to adapt to flaw detection measurement of steel bars with different sizes.
Referring to fig. 1, 2 and 3, the steel bar flow holes 3 are symmetrically formed in the base clamping block 1 and the cover plate clamping block 2, the gasket 6 is in lap joint with both the base clamping block 1 and the cover plate clamping block 2, and the gasket 6 has a buffer protection effect on the steel bar.
Referring to as shown in fig. 4, the bottom of the gasket 6 is connected with a first lifting push rod 7, the base clamping block 1 and the cover plate clamping block 2 are fixedly installed through clamping grooves, the annular mark spray head 14 is embedded in the base clamping block 1 on one side of the gasket 6, the gasket 6 can be tightly wrapped by the first lifting push rod 7, shaking is avoided, and detection is affected.
Referring to fig. 4 and 5, the bottom of the annular marking nozzle 14 is communicated with a delivery pipe 11, the bottom of the delivery pipe 11 is connected with a marking paint pool 15, a pressure pump 16 is arranged in the marking paint pool 15, and the paint in the marking paint pool 15 can be dried quickly without affecting the wiping of the steel bar when the steel bar slides in the liner 6.
Referring to fig. 1, 2 and 3, the base clamping block 1 and the cover clamping block 2 are both connected with the base 10 through the conduit 4, one end of the conduit 4 is electrically connected with the adapter box 9, the adapter box 9 is led out through a wire to form the detection probe 8, the detection probe 8 is attached to the bottom of the pad 6, the adapter box 9 is used for receiving the ultrasonic signal source and transmitting the ultrasonic signal source to the detection probe 8, and the detection probe 8 receives and measures feedback information and records the feedback information in the adapter box 9.
Referring to fig. 1, 3 and 4, a flaw detection display screen 5 is embedded in one side wall of the outer part of the base 10, an ultrasonic generator 13 is electrically connected to the other end of the conduit 4, and the ultrasonic generator 13 is embedded in the base 10.
The working principle is as follows: when the device is used specifically, a base clamping block 1 and a cover plate clamping block 2 are installed in an aligned mode with a feeding mechanism and a material taking mechanism through a steel bar circulation hole 3, so that an air valve steel bar can circulate in the steel bar circulation hole 3 under the clamping of a gasket 6, in the circulation process, an ultrasonic signal source sent by an ultrasonic generator 13 is sent to a detection probe 8 through an adapter box 9 to comprehensively detect the flowing air valve steel bar, detection feedback signal data are transmitted to a flaw detection display screen 5 to be viewed in a drawing curve, damaged parts appear, effective marking is carried out according to the alignment of annular marking nozzles 14 at different gaskets 6, a pressure pump 16 sprays pigment in a marking pigment pool 15 on the steel bar and rapidly dries, after the steel bar is led out, an operator can accurately record flaw detection positions and carry out alignment cutting treatment, and compared with the traditional manual detection mode, the efficiency is improved, the manual measurement of the internal damage position is omitted, and the subsequent treatment efficiency of the damaged steel bar is greatly improved.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Claims (7)
1. Internal-combustion engine air valve rod iron location cutting inspection equipment, including base (10) and annular mark shower nozzle (14), its characterized in that: the base (10) top is fixed with base clamp splice (1), be provided with apron clamp splice (2) directly over base clamp splice (1), base clamp splice (1) with be provided with rod iron runner hole (3) between apron clamp splice (2), evenly be provided with liner (6) in rod iron runner hole (3), liner (6) one side is in be provided with in base clamp splice (1) annular mark shower nozzle (14).
2. The internal combustion engine air valve steel bar positioning, cutting and flaw detection equipment as claimed in claim 1, wherein: the base clamp splice (1) is fixedly connected with the base (10) through a bolt, the cover plate clamp splice (2) is connected with the base clamp splice (1) in a sliding mode through a second lifting push rod (12), and the second lifting push rod (12) is embedded into the base clamp splice (1).
3. The internal combustion engine air valve steel bar positioning, cutting and flaw detection equipment as claimed in claim 2, wherein: the steel bar circulation holes (3) are symmetrically formed in the base clamping block (1) and the cover plate clamping block (2), and the gasket (6) is in lap joint with the base clamping block (1) and the cover plate clamping block (2).
4. The internal combustion engine air valve steel bar positioning, cutting and flaw detection equipment as claimed in claim 3, wherein: the bottom of the gasket (6) is connected with a first lifting push rod (7), the base clamping block (1) and the cover plate clamping block (2) are fixedly installed through clamping grooves, and the annular mark spray head (14) is embedded into the base clamping block (1) on one side of the gasket (6).
5. The internal combustion engine air valve steel bar positioning, cutting and flaw detection equipment as claimed in claim 4, wherein: the bottom of the annular marking spray head (14) is communicated with a conveying pipe (11), the bottom of the conveying pipe (11) is connected with a marking pigment pool (15), and a pressure pump (16) is installed in the marking pigment pool (15).
6. The internal combustion engine air valve steel bar positioning, cutting and flaw detection equipment as claimed in claim 5, wherein: base clamp splice (1) with apron clamp splice (2) all with base (10) are connected with spool (4), spool (4) one end electric connection has switching box (9), switching box (9) have been drawn forth test probe (8) through the wire, test probe (8) are attached to liner (6) bottom.
7. The internal combustion engine air valve steel bar positioning, cutting and flaw detection equipment as claimed in claim 6, wherein: it has flaw detection display screen (5) to embed on base (10) outside lateral wall, spool (4) other end electric connection has supersonic generator (13), supersonic generator (13) are embedded in base (10).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202120629262.XU CN215218677U (en) | 2021-03-29 | 2021-03-29 | Internal combustion engine air valve steel bar positioning cutting flaw detection equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202120629262.XU CN215218677U (en) | 2021-03-29 | 2021-03-29 | Internal combustion engine air valve steel bar positioning cutting flaw detection equipment |
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CN215218677U true CN215218677U (en) | 2021-12-17 |
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CN202120629262.XU Expired - Fee Related CN215218677U (en) | 2021-03-29 | 2021-03-29 | Internal combustion engine air valve steel bar positioning cutting flaw detection equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115518937A (en) * | 2022-11-07 | 2022-12-27 | 合肥升滕半导体技术有限公司 | Semiconductor ceramic part cleaning device and cleaning process thereof |
CN117969667A (en) * | 2024-03-28 | 2024-05-03 | 江苏三合声源超声波科技有限公司 | Full-automatic ultrasonic flaw detection equipment and use method |
-
2021
- 2021-03-29 CN CN202120629262.XU patent/CN215218677U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115518937A (en) * | 2022-11-07 | 2022-12-27 | 合肥升滕半导体技术有限公司 | Semiconductor ceramic part cleaning device and cleaning process thereof |
CN115518937B (en) * | 2022-11-07 | 2023-03-03 | 合肥升滕半导体技术有限公司 | Semiconductor ceramic part cleaning device and cleaning process thereof |
CN117969667A (en) * | 2024-03-28 | 2024-05-03 | 江苏三合声源超声波科技有限公司 | Full-automatic ultrasonic flaw detection equipment and use method |
CN117969667B (en) * | 2024-03-28 | 2024-06-11 | 江苏三合声源超声波科技有限公司 | Full-automatic ultrasonic flaw detection equipment and use method |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211217 |