CN215204105U - Image error-proofing code-spraying and dotting integrated equipment - Google Patents

Abstract

The application discloses image mistake-proofing code-spraying and dotting integrated equipment which comprises a workbench, a profiling positioning component, a camera shooting component, a dotting component, a code-spraying component and a control component, wherein the profiling positioning component, the camera shooting component, the dotting component, the code-spraying component and the control component are all arranged on the workbench, and the camera shooting component, the dotting component, the code-spraying component and the control component are electrically connected; the copying positioning assembly is used for positioning a workpiece on the workbench, and the camera shooting assembly is used for adopting image information of the workpiece; the control assembly is used for distinguishing image information, controlling the dotting assembly to dotte the workpiece and controlling the code spraying assembly to spray codes to the workpiece. When the image error-proofing code-spraying and dotting integrated equipment is adopted to detect a workpiece, the operation is simple and convenient, the automation degree is high, the process steps are few, the production efficiency is high, and the accuracy is high.

Description

Image error-proofing code-spraying and dotting integrated equipment

Technical Field

The application relates to the technical field of detection equipment, in particular to image mistake proofing code spraying and dotting integrated equipment.

Background

As shown in fig. 1, a metal pipe for an automobile is provided, and the processing process of the metal pipe mainly includes the following steps: 1. bending a metal tube into a specific shape; 2. then assembling required accessories on the bent metal pipe; 3. whether each accessory is assembled or not is manually checked, and after the metal pipe fitting meeting the standard is sequentially subjected to dotting and code spraying, the metal pipe fitting is subjected to full inspection.

However, the above steps mainly have the following disadvantages: 1. the processes of dotting, code spraying and full inspection need to be carried out respectively, the operation is complex, and time and labor are wasted; 2. the phenomena of fitting missing, missing dotting, missing code spraying and the like often occur, rework is needed, and the workload is large; 3. the manual full inspection has failure, and unqualified products easily flow into a client, so that the customer complaints are frequent.

Disclosure of Invention

An aim at of this application provides an image mistake proofing spouts a yard integral type equipment of dotting, and easy operation, convenience, degree of automation is high, and the process step is few, and production efficiency is high, and the degree of accuracy is high.

In order to achieve the above purposes, the technical scheme adopted by the application is as follows: an image error-proofing code-spraying and dot-printing integrated equipment comprises a workbench, a profiling positioning assembly, a camera assembly, a dot-printing assembly, a code-spraying assembly and a control assembly, wherein the profiling positioning assembly, the camera assembly, the dot-printing assembly, the code-spraying assembly and the control assembly are all arranged on the workbench, and the camera assembly, the dot-printing assembly, the code-spraying assembly and the control assembly are electrically connected; the copying positioning assembly is used for positioning a workpiece on the workbench, and the camera shooting assembly is used for adopting image information of the workpiece; the control assembly is used for distinguishing the image information, controlling the dotting assembly to dotte the workpiece and controlling the code spraying assembly to spray codes on the workpiece.

Preferably, the profile modeling locating component comprises a profile modeling locating block, the lower end of the profile modeling locating block is arranged on the workbench, and the upper end of the profile modeling locating block is provided with a locating groove for fixing the workpiece. The advantages are that: will through manual work or manipulator the work piece is placed in the constant head tank, can realize the work piece with accurate location between the workstation, and easy operation, convenience.

Preferably, the profiling locating assembly further comprises a locking member for locking the workpiece in the locating slot. The advantages are that: under the action of the locking piece, the workpiece can be locked in the positioning groove, so that the workpiece is prevented from displacing in the dotting process, and the positioning precision of code spraying operation is prevented from being influenced.

Preferably, the locking member comprises a bracket, a driving cylinder and a pressing block, the driving cylinder is mounted on the workbench through the bracket, and the pressing block is arranged at the telescopic end of the driving cylinder; when the driving cylinder drives the pressing block to move to the position right above the positioning groove, the pressing block can limit the workpiece to be separated from the positioning groove. The advantages are that: simple structure, convenient operation, and be convenient for realize automated control.

Preferably, the camera shooting assembly comprises a fixing frame and a camera, and the camera is installed on the workbench through the fixing frame. The advantages are that: the camera is fixedly installed through the fixing frame.

Preferably, the dotting assembly comprises a mounting frame, a telescopic cylinder, a limiting slide block, a limiting slide rail and a firing pin, the telescopic cylinder is mounted on the workbench through the mounting frame, the telescopic end of the telescopic cylinder is connected with the limiting slide block, and the firing pin is arranged on the limiting slide block; the limiting slide rail is arranged on the telescopic cylinder, and the limiting slide block is connected to the limiting slide rail in a sliding mode along the telescopic direction of the telescopic cylinder. The advantages are that: the mounting and fixing of the telescopic cylinder can be realized through the mounting frame, and the limit sliding block is controlled to drive the firing pin to displace through the telescopic cylinder so as to realize dotting operation; meanwhile, the limiting sliding block is in limiting sliding fit with the limiting sliding rail, so that the movement precision of the firing pin is improved, and the positioning precision of the dotting operation is improved.

Preferably, the code spraying assembly comprises a code spraying device, a support frame, a vertical guide rail and a horizontal guide rail, the horizontal guide rail is installed on the workbench through the support frame, the vertical guide rail can be horizontally slidably connected to the horizontal guide rail, and the code spraying device can be vertically slidably arranged on the vertical guide rail. The advantages are that: the distance between the code sprayer and the workpiece can be accurately controlled by controlling the code sprayer to vertically slide on the vertical guide rail; by controlling the vertical guide rail to horizontally slide on the horizontal guide rail, the horizontal relative position between the code spraying device and the workpiece can be accurately controlled, so that the code spraying device can accurately perform code spraying operation on the workpiece.

Preferably, the control assembly comprises a controller and a display, the display is arranged on the workbench, and the controller is electrically connected with the display, the camera, the driving cylinder, the telescopic cylinder and the code spraying device. The advantages are that: the image information can be automatically distinguished through the controller, and whether the driving cylinder, the telescopic cylinder and the code spraying device are operated or not is automatically controlled according to the image information, so that the automation degree is high, and the accuracy is high.

Preferably, the workbench comprises a bottom plate and a panel, the panel is detachably arranged on the bottom plate, and the profiling positioning assembly is arranged on the panel. The advantages are that: the panel with the profiling positioning assemblies of different models is disassembled and replaced, so that the detection, dotting and code spraying operations of workpieces of different models are realized, and the adaptability is high.

Preferably, the workbench comprises a bottom plate and a panel, the panel is horizontally slidably arranged on the bottom plate, and the profiling positioning assembly is arranged on the panel. The advantages are that: by horizontally sliding the panel, the positioning accuracy between the profiling positioning assembly and other components can be adjusted.

Compared with the prior art, the beneficial effect of this application lies in:

the copying positioning assembly, the camera shooting assembly, the dotting assembly, the code spraying assembly and the control assembly are all arranged on the workbench and are electrically connected, so that the workpiece is positioned on the workbench through the copying positioning assembly, and the image information of the workpiece is acquired through the camera shooting assembly; and distinguishing the image information through the control assembly, and when the image information corresponding to the workpiece is qualified, dotting and spraying the code through the dotting assembly and the code spraying assembly respectively so that full-inspection workers can distinguish the workpiece according to the dotting mark and the code spraying mark, and unqualified products which are not dotted and sprayed with the code are prevented from flowing into the market. Adopt this image mistake proofing spouts a yard integral type equipment of dotting is right when the work piece is examined, easy operation, convenience, degree of automation is high, and the process step is few, and production efficiency is high, and the degree of accuracy is high.

Drawings

Fig. 1 is a perspective view of a workpiece in the prior art.

Fig. 2 is a perspective view of an image error-proofing code-spraying and dot-printing integrated device provided by the present application.

FIG. 3 is an enlarged view of a portion of FIG. 2 provided herein, illustrating a profile locating assembly.

Fig. 4 is a partial enlarged view at I in fig. 3 provided herein.

Fig. 5 is an enlarged view of a portion of the structure in fig. 2 provided herein, showing a camera assembly.

FIG. 6 is an enlarged view of a portion of the structure of FIG. 2 provided herein, illustrating a dotting assembly.

Fig. 7 is an enlarged view of a portion of the structure of fig. 2, showing a code spraying assembly, as provided herein.

In the figure: 1. a work table; 11. a base plate; 12. a panel; 2. a profiling positioning component; 21. profiling positioning blocks; 211. positioning a groove; 22. a locking member; 221. a support; 222. a driving cylinder; 223. briquetting; 3. a camera assembly; 31. a camera; 32. a fixed mount; 4. a dotting component; 41. a mounting frame; 42. a telescopic cylinder; 43. a limiting slide block; 44. a limiting slide rail; 45. a striker; 5. code spraying assembly; 51. a code spraying device; 52. a support frame; 53. a vertical guide rail; 54. a horizontal guide rail; 6. a display; 100. and (5) a workpiece.

Detailed Description

The present application is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.

In the description of the present application, it should be noted that, for the terms of orientation, such as "central", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., it indicates that the orientation and positional relationship shown in the drawings are based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be construed as limiting the specific scope of protection of the present application.

It is noted that the terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.

The terms "comprises," "comprising," and "having," and any variations thereof, in the description and claims of this application, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

Referring to fig. 2-7, an embodiment of the present application provides an image error-proofing code-spraying and dot-printing integrated device, which includes a workbench 1, a profiling positioning assembly 2, a camera assembly 3, a dot-printing assembly 4, a code-spraying assembly 5 and a control assembly, wherein the profiling positioning assembly 2, the camera assembly 3, the dot-printing assembly 4, the code-spraying assembly 5 and the control assembly are all disposed on the workbench 1, and the camera assembly 3, the dot-printing assembly 4, the code-spraying assembly 5 and the control assembly are electrically connected; the profiling positioning component 2 is used for positioning the workpiece 100 on the workbench 1, and the camera component 3 is used for adopting image information of the workpiece 100; the control component is used for distinguishing image information, controlling the dotting component 4 to perform dotting on the workpiece 100, and controlling the code spraying component 5 to perform code spraying on the workpiece 100. During work, the workpiece 100 is positioned on the workbench 1 through the profiling positioning assembly 2, and image information of the workpiece 100 is collected through the camera assembly 3; and then the image information is distinguished through the control assembly, when the image information corresponding to the workpiece 100 is qualified, the workpiece 100 is respectively subjected to dotting and code spraying through the dotting assembly 4 and the code spraying assembly 5, so that full-inspection workers can distinguish the workpiece 100 according to the dotting marks and the code spraying marks, and unqualified products which are not dotted and code sprayed are prevented from flowing into the market.

Referring to fig. 3, in some embodiments of the present application, the profile positioning assembly 2 includes a profile positioning block 21, a lower end of the profile positioning block 21 is disposed on the work table 1, and an upper end of the profile positioning block 21 is provided with a positioning groove 211 for fixing the workpiece 100. The workpiece 100 is placed in the positioning groove 211 manually or by a manipulator, so that the workpiece 100 and the workbench 1 can be accurately positioned, and the operation is simple and convenient. One or more copying positioning blocks 21 may be provided; when the profiling positioning block 21 is one, the size of one positioning groove 211 is such that the workpiece 100 cannot be displaced in the positioning groove 211; when the profiling positioning block 21 is multiple, the positioning grooves 211 are adapted to the shape of the workpiece 100.

Referring to FIG. 3, in some embodiments of the present application, the profiling positioning assembly 2 further comprises a retaining member 22, the retaining member 22 being used to retain the workpiece 100 within the positioning slot 211. Under the action of the locking member 22, the workpiece 100 can be locked in the positioning groove 211, so that the workpiece 100 is prevented from being displaced in the dotting process, and the positioning precision of code spraying operation is prevented from being influenced.

The specific construction of the retaining member 22 is not limited by the present application, and only one reference is provided below: as shown in fig. 3, the locking member 22 includes a bracket 221, a driving cylinder 222 and a pressing block 223, the driving cylinder 222 is mounted on the working table 1 through the bracket 221, and the pressing block 223 is disposed at the telescopic end of the driving cylinder 222; when the driving cylinder 222 drives the pressing block 223 to move to the position right above the positioning groove 211, the pressing block 223 can limit the workpiece 100 to be separated from the positioning groove 211, the structure is simple, the operation is convenient, and the automatic control is convenient to realize. Further, the expansion and contraction direction of the driving cylinder 222 is perpendicular to the longitudinal direction of the workpiece 100 in the positioning groove 211 (as shown in fig. 4), so that the contact area between the pressing block 223 and the workpiece 100 and the copying positioning block 21 is reduced, and the wear of the contact surface is reduced.

Referring to fig. 5, in some embodiments of the present application, the camera assembly 3 includes a fixing frame 32 and a camera 31, the camera 31 may be mounted on the fixing frame 32 by screws, and the fixing frame 32 may be mounted on the workbench 1 by clipping or screwing. It should be noted that the camera 31 itself and the connection method thereof are all the prior art, and are not described herein again.

Referring to fig. 6, in some embodiments of the present application, the dotting assembly 4 includes a mounting frame 41, a telescopic cylinder 42, a limit slider 43, a limit slide 44, and a striker 45, the telescopic cylinder 42 is mounted on the workbench 1 through the mounting frame 41, a telescopic end of the telescopic cylinder 42 is connected with the limit slider 43, and the striker 45 is disposed on the limit slider 43; the limiting slide rail 44 is arranged on the telescopic cylinder 42, and the limiting slide block 43 is connected to the limiting slide rail 44 in a sliding manner along the telescopic direction of the telescopic cylinder 42. The mounting and fixing of the telescopic cylinder 42 can be realized through the mounting frame 41, and the limit slide block 43 is controlled to drive the striker 45 to displace through the telescopic cylinder 42 so as to realize dotting operation; meanwhile, the limiting slide block 43 is in limiting slide fit with the limiting slide rail 44, so that the movement precision of the firing pin 45 is improved, and the positioning precision of the dotting operation is improved.

Referring to fig. 7, in some embodiments of the present application, the inkjet printing assembly 5 includes an inkjet printer 51, a support frame 52, a vertical rail 53, and a horizontal rail 54, the horizontal rail 54 is mounted on the workbench 1 through the support frame 52, the vertical rail 53 is horizontally slidably connected to the horizontal rail 54, and the inkjet printer 51 is vertically slidably disposed on the vertical rail 53. The distance between the code sprayer 51 and the workpiece 100 can be accurately controlled by controlling the code sprayer 51 to vertically slide on the vertical guide rail 53; by controlling the vertical guide rail 53 to horizontally slide on the horizontal guide rail 54, the horizontal relative position between the code spraying device 51 and the workpiece 100 can be accurately controlled, so that the code spraying device 51 can accurately perform code spraying operation on the workpiece 100. It should be noted that the horizontal sliding installation manner of the vertical guide rail 53, the vertical sliding installation manner of the code spraying device 51, and the code spraying device 51 itself and the connection manner thereof are all the prior art, and are not described herein again.

Referring to fig. 7, in some embodiments of the present application, the control assembly includes a controller and a display 6, the display 6 is disposed on the worktable 1, and the controller, the display 6, the camera 31, the driving cylinder 222, the telescopic cylinder 42, and the code spraying device 51 are electrically connected. The image information can be automatically distinguished by the controller, and whether the driving cylinder 222, the telescopic cylinder 42 and the code spraying device 51 are operated or not is automatically controlled according to the image information, so that the automation degree is high, and the accuracy is high. The display 6 is preferably three, and the three displays are a camera shooting induction screen, a code spraying induction screen and a dotting induction screen respectively. It should be noted that the controller itself and its connection with each component itself are the prior art, for example, a computer and software are combined, and the principle similar to a face recognition system is used to automatically identify whether all the components are assembled on the workpiece 100; when parts are not loaded on the workpiece 100, the parts can be automatically identified in time, and the controller can automatically control the driving cylinder 222, the telescopic cylinder 42 and the code sprayer 51 not to work so as to remind an operator that the workpiece 100 is a defective product; when the workpiece 100 is a qualified product, the corresponding image information is relatively complete, the controller can automatically control the driving cylinder 222 to drive the pressing block 223 to lock the workpiece 100, control the telescopic cylinder 42 to drive the striker 45 to perform dotting, and control the code spraying device 51 to perform code spraying.

Referring to fig. 2, in some embodiments of the present application, the work table 1 includes a base plate 11 and a face plate 12, the face plate 12 being removably disposed on the base plate 11, and the contour positioning assembly 2 being disposed on the face plate 12. The panel 12 with the profiling positioning components 2 of different models is disassembled and replaced, so that the detection, dotting and code spraying operations of workpieces 100 of different models can be realized, and the adaptability is strong. The detachable manner between the panel 12 and the bottom plate 11 is not limited in the present application, and may be implemented by a conventional manner such as a bolt, a snap, or a buckle.

Referring to fig. 1, in some embodiments of the present application, a work table 1 includes a base plate 11 and a face plate 12, the face plate 12 is horizontally slidably disposed on the base plate 11, and a contour positioning assembly 2 is disposed on the face plate 12. By horizontally sliding the panel 12, the positioning accuracy between the profiling positioning assembly 2 and other components can be adjusted. It should be noted that, in the present application, the slidable manner between the panel 12 and the bottom plate 11 is not limited, and for example, a limit sliding fit between the sliding groove and the sliding block may be adopted, and a screw may be used for locking, so that when the screw is loosened, the panel 12 may be slid, and when the screw is tightened, the movement of the panel 12 may be limited.

When the image error-proofing code-spraying and dotting integrated equipment is used for detecting the workpiece 100, the operation is simple and convenient, the automation degree is high, the process steps are few, the production efficiency is high, and the accuracy is high. Through the breakthrough of the process, the customer complaints are greatly reduced, the product quality is ensured, the production efficiency is greatly improved, and higher production benefits are obtained for companies; the process is widely applied to other similar products of a company after the experience is mature, and the stability, consistency and high efficiency are guaranteed; the process optimizes the process steps, integrates the three processes into one process, and greatly saves the production cost.

The foregoing has described the general principles, essential features, and advantages of the application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, which are merely illustrative of the principles of the application, but that various changes and modifications may be made without departing from the spirit and scope of the application, and these changes and modifications are intended to be within the scope of the application as claimed. The scope of protection claimed by this application is defined by the following claims and their equivalents.

Claims (10)

1. An image error-proofing code-spraying and dot-printing integrated equipment is characterized by comprising a workbench, a profiling positioning assembly, a camera assembly, a dot printing assembly, a code-spraying assembly and a control assembly, wherein the profiling positioning assembly, the camera assembly, the dot printing assembly, the code-spraying assembly and the control assembly are all arranged on the workbench, and the camera assembly, the dot printing assembly, the code-spraying assembly and the control assembly are electrically connected; the copying positioning assembly is used for positioning a workpiece on the workbench, and the camera shooting assembly is used for adopting image information of the workpiece; the control assembly is used for distinguishing the image information, controlling the dotting assembly to dotte the workpiece and controlling the code spraying assembly to spray codes on the workpiece.

2. The image error-proofing code-spraying and dot-printing integrated equipment as claimed in claim 1, wherein the profiling positioning assembly comprises a profiling positioning block, the lower end of the profiling positioning block is arranged on the workbench, and the upper end of the profiling positioning block is provided with a positioning groove for fixing the workpiece.

3. The image error-proofing code-spraying and dot-printing integrated equipment as claimed in claim 2, wherein the profiling positioning assembly further comprises a locking member for locking the workpiece in the positioning groove.

4. The image error-proofing code-spraying and dot-printing integrated equipment as claimed in claim 3, wherein the locking member comprises a bracket, a driving cylinder and a pressing block, the driving cylinder is mounted on the workbench through the bracket, and the pressing block is arranged at a telescopic end of the driving cylinder; when the driving cylinder drives the pressing block to move to the position right above the positioning groove, the pressing block can limit the workpiece to be separated from the positioning groove.

5. The image mistake-proofing code-spraying and dot-dotting integrated equipment as claimed in claim 4, wherein the camera assembly comprises a fixing frame and a camera, and the camera is mounted on the workbench through the fixing frame.

6. The image error-proofing code-spraying and dotting integrated equipment as claimed in claim 5, wherein the dotting assembly comprises a mounting frame, a telescopic cylinder, a limiting slider, a limiting slide rail and a firing pin, the telescopic cylinder is mounted on the workbench through the mounting frame, the telescopic end of the telescopic cylinder is connected with the limiting slider, and the firing pin is arranged on the limiting slider; the limiting slide rail is arranged on the telescopic cylinder, and the limiting slide block is connected to the limiting slide rail in a sliding mode along the telescopic direction of the telescopic cylinder.

7. The image error-proofing code-spraying and dot-printing integrated equipment as claimed in claim 6, wherein the code-spraying assembly comprises a code sprayer, a support frame, a vertical guide rail and a horizontal guide rail, the horizontal guide rail is mounted on the workbench through the support frame, the vertical guide rail is horizontally slidably connected to the horizontal guide rail, and the code sprayer is vertically slidably arranged on the vertical guide rail.

8. The image error-proofing code-spraying and dot-printing integrated equipment as claimed in claim 7, wherein the control assembly comprises a controller and a display, the display is arranged on the workbench, and the controller, the display, the camera, the driving cylinder, the telescopic cylinder and the code sprayer are electrically connected.

9. The image error-proofing code-spraying and dot-printing integrated equipment as claimed in claim 1, wherein the workbench comprises a bottom plate and a panel, the panel is detachably arranged on the bottom plate, and the profiling positioning assembly is arranged on the panel.

10. The image error-proofing code-spraying and dot-printing integrated equipment as claimed in claim 1, wherein the workbench comprises a bottom plate and a panel, the panel is horizontally slidably arranged on the bottom plate, and the profiling positioning assembly is arranged on the panel.

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