CN102717353A - Combined tooling - Google Patents
Combined tooling Download PDFInfo
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- CN102717353A CN102717353A CN201210205236XA CN201210205236A CN102717353A CN 102717353 A CN102717353 A CN 102717353A CN 201210205236X A CN201210205236X A CN 201210205236XA CN 201210205236 A CN201210205236 A CN 201210205236A CN 102717353 A CN102717353 A CN 102717353A
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- guide rail
- assembled tool
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Abstract
The invention provides a combined tooling which comprises a guiding rail, at least one support frame, a fixed part and a mobile part, wherein the fixed part is fixedly arranged at one end of the guiding rail; the mobile part and the support frame are arranged on the guiding rail in a sliding manner; the support frame is positioned between the fixed part and the mobile part; a first positioning device is arranged on the mobile part, and is used for fixing the mobile part when the mobile part moves to a pre-arranged position; a second positioning device is arranged on the support frame, and is used for fixing the support frame; a plurality of positioning holes are formed on the fixed part, the mobile part and the support frame; and different models of workpieces to be combined can be fixed by selecting the different positioning holes. The combined tooling can be suitable for various models of combination components, and achieves high universality.
Description
Technical field
The present invention relates to the welding tooling technical field, in particular to a kind of assembled tool.
Background technology
At present; Many hardware combinations; Especially the large-sized structural parts that is joined and combined by the more piece parts like the tower crane of derrick crane, arm, counter-jib, slewing tower etc., the arm of joint up and down of crawler crane, increases joint arm, auxiliary etc.; When installing, exchange or joining, all strict controlling dimension.Existing way is to use a large amount of scattered technological equipments; Each joint is all accomplished group technology with a cover technological equipment separately; Because the assembled tool use is too numerous and diverse, relative error will be accumulated increasing, and the parts that combination is come out are very difficult when the assembling assembling; Interchangeability is relatively poor, and is that have even overproof and defective; In addition, use frock too much, strengthened manufacturing cost undoubtedly, taken the factory building space of a large amount of preciousnesses simultaneously.
Therefore, need a kind of new assembled tool, can be applicable to the combiner of multiple model, highly versatile.
Summary of the invention
Technical problem to be solved by this invention is, a kind of assembled tool is provided, and can be applicable to the combiner of multiple model, highly versatile.
In view of this; The invention provides a kind of assembled tool; Comprise guide rail, at least one bracing frame, fixed part and moving part; Wherein: said fixed part is installed in an end of said guide rail, and said moving part and support frame as described above are slidably disposed on the said guide rail, and support frame as described above is between said fixed part and said moving part; Said moving part is provided with first positioner, is used for when said moving part moves to predeterminated position, said moving part being fixed; Support frame as described above is provided with second positioner, is used for support frame as described above is fixed; Be provided with a plurality of locating holes on said fixed part, said moving part and the support frame as described above, the combination workpiece of treating of different model fixed through selecting different locating holes.
In this technical scheme, can adopt a whole set of frock that the workpiece of different model is assembled, through selecting the locating hole of correct position, go for the workpiece of various different models, improved the versatility of assembled tool effectively.
Preferably, described assembled tool also comprises driving mechanism, is used to drive said moving part and on said guide rail, slides.Slide through the drive mechanism moving part, can save manpower, improve the combined efficiency of workpiece, and control for automation advantage is provided.
Preferably, described assembled tool also comprises: displacement transducer is used to detect the position of said moving part, and the positional information of said moving part is sent to controller; Said controller is connected to said driving mechanism, said displacement transducer and said first positioner, is used to control that said moving part moves and said first positioner action.In this technical scheme, through moving of controller control moving part, cooperate the positional information of displacement transducer according to the moving part that monitors, can realize accurate control to the moving part position.
Preferably; Said controller also is used for; Store the target position information of treating the corresponding moving part of combination workpiece with different model; And the input instruction that receives the operator, read the target position information of corresponding said moving part according to the type information of treating combination workpiece that comprises in the said input instruction.
In this technical scheme, realized the target position information of the corresponding moving part of workpiece of different model is stored in the controller, when workpiece is made up; Only need to select corresponding model, can control moving part by controller and move to corresponding position, realized automation control moving part; Simple to operate, efficient is high, and is the positional information through displacement transducer monitoring moving part; And not needing manual measurement, reliability is high.
Preferably, described assembled tool also comprises display, is used to show the target position information and the current location information of said moving part.In this technical scheme; The target position information and the current location information of moving part are presented on the display; Can the handled easily personnel judge the running status that frock is current; Job information to work is grasped in real time, thereby can in time take measures when makeing mistakes in the frock operation, has improved the reliability of system.
Preferably, described assembled tool also comprises base, and said fixed part, said guide rail all are installed on the said base, and said base is divided into multistage and said guide rail correspondingly is divided into multistage, and is provided with docking structure between every section adjacent base.In this technical scheme, need not guide rail be directly installed on the bottom surface, conveniently moving is easy to carrying, and adopts segmental structure, docking facilities is set to guarantee the accuracy of contraposition between every section, and the installation adjustment is convenient.
Preferably, said base is provided with the reference for installation of said guide rail, confirms the installation site of said guide rail when said guide rail is installed through said reference for installation.
Preferably, described assembled tool also comprises protective cover, can telescopically cover said base with moving of said moving part.In this technical scheme, set up protective cover, can prevent reason such as to step on and cause polluting positioning accuracy or the generation clamping stagnation that guide rail, tooth bar and magnetic railings ruler etc. reduce moving part owing to pin in welding slag or the operation, improved the reliability of system.
Preferably, said guide rail comprises first guide rail and second guide rail, and support frame as described above is installed on said first guide rail, and said moving part is installed on said second guide rail, and said second guide rail is a line slideway.
Preferably, the said locating hole on said fixed part and the said moving part all adopts gauge orifice system, on said fixed part and said moving part, cooperates with locating hole through quick locking pin and treats combination workpiece and fix.
In sum, the assembled tool among the present invention can adopt a whole set of frock that the workpiece of different model is assembled, and through selecting the locating hole of correct position, goes for the workpiece of various different models, has improved the versatility of assembled tool effectively; And realized the automation of moving part control and accurate location through controller and displacement transducer; In addition, the assembled tool among the present invention is easy to dismounting, convenient in carrying, and also simple to operation, it is fast to remodel.
Description of drawings
Fig. 1 is the sketch map according to the assembled tool of the embodiment of the invention;
Fig. 2 is the sketch map of base and guide rail among Fig. 1;
Fig. 3 is the sketch map of moving part among Fig. 1;
Fig. 4 is the sketch map of bracing frame among Fig. 1.
Wherein, the corresponding relation between Reference numeral and the component names is among Fig. 1 to Fig. 4:
First guide rail 1, fixed part 2, bracing frame 3, moving part 4, motor 5, brake 6, latch 7, guard shield 8, the second guide rails 9, slide block 10, base 11, tooth bar 12, magnetic railings ruler 13, roller 16, tie down screw 17.
The specific embodiment
In order more to be expressly understood above-mentioned purpose of the present invention, feature and advantage, the present invention is further described in detail below in conjunction with the accompanying drawing and the specific embodiment.
A lot of details have been set forth in the following description so that make much of the present invention; But; The present invention can also adopt other to be different from other modes described here and implement, and therefore, protection scope of the present invention does not receive the restriction of following disclosed specific embodiment.
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.Need to prove that under the situation of not conflicting, the application's embodiment and the characteristic among the embodiment can make up each other.
Extremely shown in Figure 4 like Fig. 1; Assembled tool among the present invention comprises guide rail, at least one bracing frame 3, fixed part 2 and moving part 4; Wherein: fixed part 2 is installed in an end of guide rail, and moving part 4 is slidably disposed on the guide rail with bracing frame 3, and bracing frame 3 is between fixed part 2 and moving part 4; Moving part 4 is provided with first positioner, is used for when moving part 4 moves to predeterminated position, moving part 4 being fixed; Bracing frame 3 is provided with second positioner, is used for bracing frame 3 is fixed; Be provided with a plurality of locating holes on fixed part 2, moving part 3 and the bracing frame 4, the combination workpiece of treating of different model fixed through selecting different locating holes.
In this technical scheme, can adopt a whole set of frock that the workpiece of different model is assembled, through selecting the locating hole of correct position, go for the workpiece of various different models, improved the versatility of assembled tool effectively.Fixed part 2 in this technical scheme and moving part 3 add that guide rail formed the three-dimension flexible platform; And can adopt special stiff materials (Q345 structural section for example, wearability is good, hardness is high; Good stability) or to rapidoprint heat-treat, improve the service life of fixed part 2 and moving part 3.
Wherein, Fixed part 2 can be arranged on the guide rail and also can not be arranged on the guide rail; And owing to fixed part 2 need not move; So be not arranged on the guide rail should be a kind of way easily, can be set directly on the bottom surface or other support first-class, only need to guarantee can to adjust when moving part 4 moves on guide rail and fixed part 2 between distance get final product.
With treating that the mode that combination workpiece is fixed on the frock can have multiple; For example on bracing frame 3, adopt the location angle bar usually; At first select suitable fixed-site location angle bar, and then workpiece is fixed on the angle bar of location, and the stationary positioned angle bar can be realized through bearing pin; This is to well known to a person skilled in the art ABC, repeats no more.And as a kind of preferred implementation, the locating hole on fixed part 2 and the moving part 4 can adopt gauge orifice system, when workpiece is fixed on moving part 4 with fixed part 2, can adopt quick locking pin, and versatility is high, and is simple to operation, and efficient is high, remodels soon.
In addition, first positioner can adopt Pneumatic pressure power, hydraulic power and/or electromagnetic force that moving part 3 is fixed, and can control easily, for automation control provides advantage.
Guide rail can be common rail, also can be line slideway, as a kind of preferred implementation among the present invention; Guide rail comprises first guide rail 1 and second guide rail 9; Bracing frame 3 is installed on said first guide rail 1, and moving part is installed on second guide rail 9, and second guide rail 9 is a line slideway.Because lower to the positioning accuracy request of bracing frame 3, so first guide rail 1 can adopt common rail or rail etc., cost is lower, bracing frame 3 can move on first guide rail 1 through roller 16, positions through tie down screw 17; And the positioning accuracy request of moving part 4 is higher, so second guide rail 9 adopts line slideway and the slide block 10 that matches, frictional dissipation is few, and precision is higher.
Preferably, described assembled tool also comprises driving mechanism, is used to drive moving part 3 and on guide rail, slides.Slide through drive mechanism moving part 3, can save manpower, improve the combined efficiency of workpiece, and control for automation advantage is provided.
Preferably, driving mechanism adopts motor 5, and motor 5 cooperates driving moving part 3 on guide rail, to slide through gear and tooth bar 12.In this technical scheme, adopt motor 5 to cooperate driving moving part 3 on guide rail, to slide through gear and tooth bar 12, provide power source convenient, control is simple.
Further, said assembled tool also comprises displacement transducer and controller, and wherein: displacement transducer is used to detect the position of moving part 3, and the positional information of moving part is sent to controller; Controller is connected to driving mechanism, displacement transducer and first positioner, is used to control that moving part 3 moves and said first positioner action.
Wherein, displacement transducer can certainly adopt other sensors such as grating chi for being installed in the magnetic railings ruler 13 on the guide rail shown in figure; Controller can adopt PLC control circuit or realizations such as microprocessor, single-chip microcomputer.
In this technical scheme, through moving of controller control moving part 3, cooperate the positional information of displacement transducer according to the moving part 3 that monitors, can realize accurate control to moving part 3 positions.
Preferably; Controller also is used for; Store the target position information of treating the corresponding moving part 3 of combination workpiece with different model, and the input instruction that receives the operator, read the target position information of corresponding mobile portion 3 according to the type information of treating combination workpiece that comprises in the input instruction.
In this technical scheme, realized the target position information of the corresponding moving part 3 of the workpiece of different model is stored in the controller, when workpiece is made up; Only need to select corresponding model, can control moving part 3 by controller and move to corresponding position, realized automation control moving part 3; Simple to operate, efficient is high, and is the positional information through displacement transducer monitoring moving part 3; And not needing manual measurement, reliability is high.
Preferably, described assembled tool also comprises display, is used to show the target position information and the current location information of moving part 3.In this technical scheme; The target position information and the current location information of moving part 3 are presented on the display; Can the handled easily personnel judge the running status that frock is current; Job information to work is grasped in real time, thereby can in time take measures when makeing mistakes in the frock operation, has improved the reliability of system.
Preferably, assembled tool also comprises base 11, and fixed part 2, guide rail all are installed on the base 11, and base 11 is divided into multistage and guide rail correspondingly is divided into multistage, and is provided with docking structure between adjacent every section base 11.In this technical scheme, need not guide rail 1 be directly installed on the ground, conveniently moving is easy to carrying, and adopts segmental structure, docking facilities is set to guarantee the accuracy of contraposition between every section, and the installation adjustment is convenient.
Preferably, base 11 is provided with the reference for installation of guide rail, confirms the installation site of guide rail during mounting guide rail through reference for installation.In this technical scheme; When processing base 11, on base 11, process the installation site benchmark of guide rail, when mounting guide rail, directly install, do not need each installation all to measure according to the benchmark on the base 11; Convenient and swift, and more accurate to the location of guide rail.Especially for the line slideway of installation and moving portion 3,, on base 11, process the installation accuracy that reference for installation just helps guaranteeing line slideway more, improved the reliability of whole assembled tool because the line slideway precision is higher.In addition, when in assembled tool, also comprising parts such as magnetic railings ruler 13, tooth bar 12, also can on base 11, process the reference for installation of magnetic railings ruler 13 and tooth bar 12 simultaneously, repeat no more.
Preferably, described assembled tool also comprises protective cover 8, can telescopically cover on the base 11 with moving of moving part 3.In this technical scheme, set up protective cover 8, can prevent reason such as to step on and cause polluting guide rail, tooth bar 12 and magnetic railings ruler 13 etc. and reduce the positioning accuracy of moving part or clamping stagnation takes place owing to welding slag or operator's pin, improved the reliability of system.
Based on technique scheme; Assembled tool among the present invention; When needs make up the workpiece of certain model, on display screen, select the corresponding numbering of the control instruction of storage in advance through controller, controller drives moving parts 4 through motor 5 and on guide rail, moves; The simultaneous displacement sensor can be followed the tracks of actual displacement in good time, has guaranteed the accurate location of fixed part 2 with moving part 4; After moving part 4 was parked in the position that needs, controller control first positioner (for example can be the brake 6 among the figure) was realized the automatic clamping to moving part 4, and it is reliable when the structural member weight that makes up is big, manually with latch 7 moving part 4 further to be fixed; Fasten with the gauge orifice of moving part 4 at the fixed part after high fine finishining 2 and to have coordinates logo, can select the frock joint of respective model and be locked at above the hole of corresponding coordinate according to the digital control system prompting with quick locking pin; Progressively connect workpiece through forms such as bearing pins successively, and support with fixing through intermediate supports 3 and angle bar; Precisions such as weld the location, 8 pairs of guide rails of guard shield this moment or rapid wear partly protect; After welding is accomplished, remove workpiece and connect and standing part, access workpiece, whole anabolic process finishes.
In sum, the assembled tool among the present invention can adopt a whole set of frock that the workpiece of different model is assembled, and through selecting the locating hole of correct position, goes for the workpiece of various different models, has improved the versatility of assembled tool effectively; And realized the automation of moving part control and accurate location through controller and displacement transducer; In addition, the assembled tool among the present invention is easy to dismounting, convenient in carrying, and also simple to operation, it is fast to remodel.
The above is merely the preferred embodiments of the present invention, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.All within spirit of the present invention and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. an assembled tool is characterized in that, comprises guide rail, at least one bracing frame (3), fixed part (2) and moving part (4), wherein:
Said fixed part (2) is installed in an end of said guide rail, and said moving part (4) and support frame as described above (3) are slidably disposed on the said guide rail, and support frame as described above (3) is positioned between said fixed part (2) and the said moving part (4);
Said moving part (4) is provided with first positioner, is used for said moving part (4) being fixed when moving to predeterminated position at said moving part (4);
Support frame as described above (3) is provided with second positioner, is used for support frame as described above (3) is fixed;
Be provided with a plurality of locating holes on said fixed part (2), said moving part (3) and the support frame as described above (4), the combination workpiece of treating of different model fixed through selecting different locating holes.
2. assembled tool according to claim 1 is characterized in that, also comprises driving mechanism, is used to drive said moving part (3) and on said guide rail, slides.
3. assembled tool according to claim 2 is characterized in that, also comprises:
Displacement transducer is used to detect the position of said moving part (3), and the positional information of said moving part is sent to controller;
Said controller is connected to said driving mechanism, said displacement transducer and said first positioner, is used to control mobile and said first positioner action of said moving part (3).
4. assembled tool according to claim 3; It is characterized in that; Said controller also is used for; Store the target position information of treating the corresponding moving part of combination workpiece (3) with different model, and the input instruction that receives the operator, read the target position information of corresponding said moving part (3) according to the type information of treating combination workpiece that comprises in the said input instruction.
5. assembled tool according to claim 4 is characterized in that, also comprises display, is used to show the target position information and the current location information of said moving part 3.
6. according to each described assembled tool in the claim 1 to 5; It is characterized in that; Also comprise base (11); Said fixed part (2), said guide rail all are installed on the said base (11), and said base (11) is divided into multistage and said guide rail correspondingly is divided into multistage, and are provided with docking structure between adjacent every section base (11).
7. assembled tool according to claim 6 is characterized in that, said base (11) is provided with the reference for installation of said guide rail, confirms the installation site of said guide rail when said guide rail is installed through said reference for installation.
8. assembled tool according to claim 6 is characterized in that, also comprises protective cover (8), can telescopically cover on the said base (11) with moving of said moving part (3).
9. according to each described assembled tool in the claim 1 to 5; It is characterized in that; Said guide rail comprises first guide rail (1) and second guide rail (9); Support frame as described above (3) is installed on said first guide rail (1), and said moving part is installed on said second guide rail (9), and said second guide rail (9) is a line slideway.
10. according to each described assembled tool in the claim 1 to 5; It is characterized in that; Said locating hole on said fixed part (2) and the said moving part (3) all adopts gauge orifice system, on said fixed part (2) and said moving part (3) through quick locking pin with decide institute rheme hole and cooperate and treat combination workpiece and fix.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210205236XA CN102717353A (en) | 2012-06-20 | 2012-06-20 | Combined tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210205236XA CN102717353A (en) | 2012-06-20 | 2012-06-20 | Combined tooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102717353A true CN102717353A (en) | 2012-10-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210205236XA Pending CN102717353A (en) | 2012-06-20 | 2012-06-20 | Combined tooling |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252736A (en) * | 2013-05-23 | 2013-08-21 | 安徽华菱汽车有限公司 | Crank shaft detection supporting device |
| CN103394933A (en) * | 2013-07-31 | 2013-11-20 | 中联重科股份有限公司渭南分公司 | Machining equipment |
| CN103586805A (en) * | 2013-10-09 | 2014-02-19 | 江苏日新医疗设备有限公司 | Tool for assembling retractable stretcher |
| CN105081642A (en) * | 2015-08-13 | 2015-11-25 | 重庆永钢橡塑有限责任公司 | Welding tool for cargo boom of tower crane |
| CN105115531A (en) * | 2015-07-06 | 2015-12-02 | 福耀集团北京福通安全玻璃有限公司 | General automobile glass testing tool frame |
| CN105312798A (en) * | 2015-01-30 | 2016-02-10 | 贵州天凌高数控装备有限公司 | Steel structure numerical control assembly center |
| CN105773045A (en) * | 2016-05-19 | 2016-07-20 | 烟台瓦鲁机器人自动化有限公司 | Welding tool for electric cabinets |
| CN106392419A (en) * | 2016-11-08 | 2017-02-15 | 芜湖市长江起重设备制造有限公司 | Device convenient for crawler crane arm support group pipe |
| CN106425226A (en) * | 2016-11-08 | 2017-02-22 | 芜湖市长江起重设备制造有限公司 | Special fixture for crawler crane arm support group fan |
| CN106425232A (en) * | 2016-11-08 | 2017-02-22 | 芜湖市长江起重设备制造有限公司 | Special fixture for crawler crane arm support group pipe |
| CN115674203A (en) * | 2022-11-02 | 2023-02-03 | 中联重科股份有限公司 | Tool control method and device, processor and storage medium |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103252736A (en) * | 2013-05-23 | 2013-08-21 | 安徽华菱汽车有限公司 | Crank shaft detection supporting device |
| CN103252736B (en) * | 2013-05-23 | 2015-11-25 | 安徽华菱汽车有限公司 | A kind of tractor crankshaft bracing or strutting arrangement |
| CN103394933A (en) * | 2013-07-31 | 2013-11-20 | 中联重科股份有限公司渭南分公司 | Machining equipment |
| CN103394933B (en) * | 2013-07-31 | 2016-02-17 | 中联重科股份有限公司渭南分公司 | Machining equipment |
| CN103586805A (en) * | 2013-10-09 | 2014-02-19 | 江苏日新医疗设备有限公司 | Tool for assembling retractable stretcher |
| CN105312798A (en) * | 2015-01-30 | 2016-02-10 | 贵州天凌高数控装备有限公司 | Steel structure numerical control assembly center |
| CN105115531A (en) * | 2015-07-06 | 2015-12-02 | 福耀集团北京福通安全玻璃有限公司 | General automobile glass testing tool frame |
| CN105081642A (en) * | 2015-08-13 | 2015-11-25 | 重庆永钢橡塑有限责任公司 | Welding tool for cargo boom of tower crane |
| CN105773045A (en) * | 2016-05-19 | 2016-07-20 | 烟台瓦鲁机器人自动化有限公司 | Welding tool for electric cabinets |
| CN106392419A (en) * | 2016-11-08 | 2017-02-15 | 芜湖市长江起重设备制造有限公司 | Device convenient for crawler crane arm support group pipe |
| CN106425226A (en) * | 2016-11-08 | 2017-02-22 | 芜湖市长江起重设备制造有限公司 | Special fixture for crawler crane arm support group fan |
| CN106425232A (en) * | 2016-11-08 | 2017-02-22 | 芜湖市长江起重设备制造有限公司 | Special fixture for crawler crane arm support group pipe |
| CN115674203A (en) * | 2022-11-02 | 2023-02-03 | 中联重科股份有限公司 | Tool control method and device, processor and storage medium |
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Application publication date: 20121010 |