CN215203901U - Drain board geotechnical cloth composite equipment - Google Patents

Abstract

The utility model discloses a drain bar geotextile composite device, which relates to the field of drain bar production, and comprises a frame, wherein a feeding end and a discharging end are arranged on the frame, the feeding end is provided with a drain bar feeding roller set and a geotextile feeding roller set, and the discharging end is provided with a traction roller set; the frame is also provided with a material combining roller set; set up at least a set of ultrasonic welding subassembly between traction roller set and the combination material roller set, ultrasonic welding subassembly includes vibrator and the fusion head of being connected with the vibrator, is provided with defeated material roller in the below of fusion head, and the surface of defeated material roller is provided with the fore-set, and the fore-set can insert in the arch of drain bar and with bellied top butt. It carries the drain bar of treating compound through the defeated material roller of specific setting, and the rethread ultrasonic welding subassembly welds compound with drain bar and geotechnological cloth, and bonding strength is high, and this drain bar geotechnological cloth equipment complex has simple process, the high advantage of compound product quality.

Description

Drain board geotechnical cloth composite equipment

Technical Field

The utility model relates to a drain bar production field, concretely relates to drain bar geotechnique cloth equipment complex.

Background

At present, the structure of the geotextile composite polymer protective water drainage and storage irregular sheet can refer to the patent application with the application number of 201310152565.7, and the production and manufacturing process thereof has two forms:

1. the special-shaped protective water drainage and storage sheet composite geotextile adopts hot-pressing high polymers to form a whole.

2. The macromolecule protective drainage special-shaped sheet and the geotextile are combined into a whole in a gluing mode.

However, both of the above two production methods have certain disadvantages:

1. when the hot pressing process is used for production, firstly, the roller is heated at high temperature to enable the convex part of the macromolecule protective drainage irregular sheet to form a dissolved state, the macromolecule irregular sheet and the geotextile can form a composite effect through the high temperature, because the roller is heated at high temperature in the hot pressing process, the common geotextile adopts short fiber terylene needle-punched non-woven material, when the geotextile meets high temperature, partial decomposition can be formed, the tensile strength, the isolation, the filtration and the ultraviolet resistance of the geotextile are greatly reduced, the effect after the production is finished also appears that the whole composite surface is not flat, because the high temperature causes the geotextile to form partial decomposition, thereby causing the depression of the finished product produced, and in addition, the strength is greatly reduced, and the service life of the whole composite product is greatly reduced.

2. During the production of the gluing process, a large amount of glue is needed, the production cost is high, resource waste is easily caused, and meanwhile, in the process of drainage formed by gluing, after long-time rain washing, the drainage plate is easily separated from the geotextile, so that the use effect of the product is influenced;

in addition, the composite board is compounded by gluing, the bonding strength is not high, glue is easy to melt at the bonding part of the drainage board in high-temperature weather, so that the stress condition is poor, the phenomenon that the drainage board is easy to fall off after being pulled, and the phenomenon that the drainage board is easy to degum after being buried in soil and corroded by acid and alkali for a long time.

Therefore, a new scheme needs to be provided for the composite process of the geotextile of the drainage plate.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, an object of the utility model is to provide a drain bar geotechnological cloth equipment complex, its defeated material roller through specific setting is carried and is treated compound drain bar, and rethread ultrasonic bonding subassembly welds drain bar and geotechnological cloth compositely, and bonding strength is high, and this drain bar geotechnological cloth equipment complex has simple process, advantage that composite product quality is high.

In order to realize the purpose of the utility model, the embodiment of the utility model adopts the following technical scheme:

the drain plate and geotextile composite equipment comprises a rack, wherein a feeding end and a discharging end are arranged on the rack, a drain plate feeding roller set and a geotextile feeding roller set are arranged at the feeding end, the drain plate feeding roller set and the geotextile feeding roller set are respectively used for feeding a drain plate and geotextile, a traction roller set is arranged at the discharging end, and the traction roller set is used for driving the drain plate and the geotextile to be conveyed from the feeding end to the discharging end;

the frame is also provided with a material combination roller set which is positioned between the feeding end and the discharging end, and a drainage plate conveyed by the drainage plate feeding roller set and geotextile conveyed by the geotextile feeding roller set enter the material combination roller set to be combined;

draw the roller set with set up at least a set of ultrasonic bonding subassembly between the material roller set that closes, ultrasonic bonding subassembly includes vibrator and the fusion head of being connected with the vibrator the below of fusion head is provided with defeated material roller, the surface of defeated material roller is provided with the fore-set, the fore-set can insert in the arch of drain bar and with bellied top butt.

From this, drain bar feed roller set and geotechnological cloth feed roller set are from the feed end feeding, drain bar and geotechnological cloth that advance are carried to the discharge end by the feed end under drawing of drawing the roller set, in the frame, close the material roller set with the drain bar, geotechnological cloth amalgamation overlaps, under the transport of defeated material roller, below through ultrasonic wave subassembly, in the transportation process, the fore-set on the defeated material roller pushes up in the arch of drain bar, make arch and fusion head be close to, under the vibration of vibrator, the fusion head produces the microwave temperature, in the bellying of drain bar, weld drain bar and geotechnological cloth, realize compounding, adopt microwave temperature unlikely to scald the geotechnological cloth to go to bad, and can reach more firm joint strength, cooperation defeated material roller, accurately weld in the bellying, avoid crushing or the not in place condition of welding to the arch.

In one possible embodiment, the top pillar is cylindrical.

Therefore, the structure is simple, and the production and the manufacture are convenient.

In one possible embodiment, the ultrasonic welding assemblies are provided in three groups.

From this, set up three ultrasonic welding subassemblies of group and can adapt to very fast operating speed, be favorable to improving production efficiency.

In a possible implementation mode, the material conveying roller comprises a cylindrical roller body and a driving assembly for driving the roller body to rotate, the ejection column is arranged on a roller sleeve, and the roller sleeve is detachably connected with the roller body.

From this, through the roller that can dismantle the setting, can carry out the change of roller, be convenient for maintain, can also change to the bellied drain bar of equidimension not, strong adaptability.

In one possible embodiment, the roller is a cylindrical cylinder.

Therefore, the whole roller sleeve can be replaced, and the structure is simple.

In a possible embodiment, the roller sleeve comprises a plurality of arc-shaped strips, the top pillar is arranged on the arc-shaped strips, the arc-shaped strips extend along the circumferential direction of the roller body, and the arc-shaped strips are distributed around the circumferential direction of the roller body.

From this, the roller sets up to including a plurality of arc strips, can independently maintain single arc strip, and it is convenient to maintain, and the maintenance cost is low, and easily production and processing, the replacement nature is strong.

In one possible embodiment, the roller includes a plurality of collars that are disposed around the outer circumference of the roller body and distributed along the axial direction of the roller body.

Therefore, the roller is provided with a plurality of lantern rings, so that the lantern rings can be maintained independently, and the maintenance is convenient.

In a possible embodiment, the top pillar comprises a base, an elastic member and a top member, the base is fixed to the roller sleeve, and two ends of the elastic member are respectively fixed to the base and the top member.

From this, the ejecting top passes through the elastic component with the base and is connected to the ejecting can have certain adjustment for the base, and the benefit that sets up to this kind of mode lies in, can offset the manufacturing error of drain bar, conveying roller and the wearing and tearing of ultrasonic welding subassembly, makes among the welding process, the fore-set has certain self-adaptability, thereby is favorable to drain bar and geotechnological cloth welding quality's stability.

In a possible embodiment, the elastic member is a spring.

Therefore, the spring is adopted as the elastic piece, so that the production and the processing are convenient.

In a possible implementation manner, the base is provided with a holding groove, one end of the elastic member is fixed at the bottom of the holding groove, and the other end of the elastic member extends out of the holding groove and is fixed with the top member.

From this, the installation of the elastic component of being convenient for of setting up of holding tank makes things convenient for processing production.

In a possible embodiment, the top member is a conical sleeve, and the top member is sleeved on the periphery of the base and is in sliding fit with the base.

From this, the top member sets up to the toper, is convenient for insert the arch of drain bar, strong adaptability.

Compared with the prior art, the utility model discloses profitable technological effect has been obtained:

the utility model discloses directly adopt ultrasonic wave precision instrument during production, make our drain bar and geotechnological cloth combine closely, ultrasonic wave welded joint can make drain bar and geotechnological cloth quick dissolution as an organic whole, still can not harm the quality itself of polymer protection drainage profile shapes piece and geotechnological cloth simultaneously, increased the bonding strength of polymer and geotechnological cloth simultaneously, reduced manufacturing cost, avoided simultaneously using sticky and hot melt mode can form phenomenons such as come unstuck, dissolve, warp; .

In addition, still set up the defeated material roller that has the fore-set, during the welding, the fore-set will every protruding jack-up, and the compound temperature of rethread microwave is in the same place geotechnological cloth and drain bar complex, has solved traditional hot compress and has closed the condition that the non-woven fabrics scalded because the high temperature closes the drain bar, really solves the problem that the product is not firm, service life reduces.

Drawings

Fig. 1 is a schematic view of the overall structure of a drainage plate geotextile composite apparatus according to embodiment 1 of the present invention;

fig. 2 is a schematic three-dimensional structure diagram of a drainage plate geotextile composite device in embodiment 1 of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2;

fig. 4 is a schematic structural view of the composite of the drainage plate and the geotextile in embodiment 1 of the present invention;

fig. 5 is a schematic structural view of a support pillar according to embodiment 1 of the present invention;

fig. 6 is a schematic structural view of a material conveying roller of the geotextile composite equipment for the drainage plate in embodiment 2 of the present invention;

fig. 7 is a schematic structural view of a delivery roll of a drain board geotextile composite apparatus in embodiment 3 of the present invention.

Wherein, the technical characteristics that each reference numeral refers to are as follows:

1. a frame; 101. a feeding end; 1011. a feed port of the drainage plate; 1012. a geotextile feed port; 102. a discharge end; 2. a drainage plate feeding roller set; 3. a geotextile feeding roller set; 4. a drain plate; 401. a protrusion; 5. geotextile; 6. a traction roller set; 7. a material combining roller set; 8. ultrasonically welding the assembly; 801. a vibrator; 802. welding a joint; 9. a delivery roller; 901. a top pillar; 9011. a base; 90111. accommodating grooves; 9012. an elastic member; 9013. a top piece; 10. a roller body; 11. an arc-shaped strip; 12. a collar.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments, but the scope of the present invention is not limited to the following specific embodiments.

Example 1

Referring to fig. 1, 2 and 3, the embodiment discloses a drain plate geotextile composite device, which includes a frame 1, wherein a feed end 101 and a discharge end 102 are arranged on the frame 1, a drain plate feed port 1011 and a geotextile feed port 1012 are arranged at the feed end 101, the drain plate feed port 1011 is provided with a drain plate feed roller set 2, the geotextile feed roller set 3 is arranged at the geotextile feed port 1012, and the drain plate feed roller set 2 and the geotextile feed roller set 3 are respectively used for feeding a drain plate 4 and a geotextile 5;

referring to fig. 1, a traction roller set 6 is arranged at the discharge end 102, the traction roller set 6 draws the drainage plate 4 and the geotextile 5 to be conveyed from the feed end 101 to the discharge end 102, and as shown in fig. 1, the conveying direction is from right to left;

the frame 1 is also provided with a material combination roller set 7, the material combination roller set 7 is positioned between the feeding end 101 and the discharging end 102, the drainage plate 4 conveyed by the drainage plate feeding roller set 2 and the geotextile 5 conveyed by the geotextile feeding roller set 3 enter the material combination roller set 7 to be combined, namely the geotextile 5 is superposed on the upper surface of the drainage plate 4;

as shown in fig. 4, in this case, the welded drainage plate 4 and geotextile 5 are combined, and the geotextile 5 is attached to the upper surface of the protrusion 401 of the drainage plate 4 at the material combining roller.

At least one group of ultrasonic welding assemblies 8 are arranged between the traction roller set 6 and the material combining roller set 7, each ultrasonic welding assembly 8 comprises a vibrator 801 and a welding head 802 connected with the vibrator 801, a material conveying roller 9 is arranged below the welding head 802, a top column 901 is arranged on the outer surface of the material conveying roller 9, and the top column 901 can be inserted into the bulge 401 of the drainage plate 4 and abutted to the top of the bulge 401.

Referring to fig. 3, the top pillar 901 may be provided in a cylindrical shape.

The ultrasonic welding assembly 8 is a conventional ultrasonic welding device, and the specific structures of the vibrator 801 and the welding head 802 can be conventional structures, which are not described in detail herein.

Referring to fig. 1, in the present embodiment, three sets of ultrasonic welding assemblies 8 are provided.

In a possible embodiment, the material delivery roller 9 includes a cylindrical roller body 10, and a driving assembly (not shown in the figure) for driving the roller body 10 to rotate, the driving assembly includes a driving motor and a speed reducer, the speed reducer is connected with the driving motor and the roller body 10, the top pillar 901 is disposed on a roller sleeve, and the roller sleeve is detachably connected with the roller body 10.

The roller sleeve and the roller body 10 can be connected by a screw or a bolt-nut assembly.

In a possible embodiment, referring to fig. 1 and 2, the roller is a cylindrical cylinder, so that the roller can be integrally disassembled and replaced.

In a possible embodiment, referring to fig. 5, the top pillar 901 includes a base 9011, an elastic member 9012, and a top member 9013, wherein the base 9011 is fixed to the roller, and both ends of the elastic member 9012 are respectively fixed to the base 9011 and the top member 9013.

In a possible embodiment, the elastic member 9012 is a spring, and in other embodiments, the elastic member 9012 may also be a rubber member or a silicone member.

The base 9011 is provided with a receiving groove 90111, one end of the elastic member 9012 is fixed to the bottom of the receiving groove 90111, and the other end of the elastic member 9012 extends out of the receiving groove 90111 and is fixed to the top member 9013.

In one possible embodiment, the top part 9013 is a conical sleeve, and the top part 9013 is sleeved on the outer periphery of the base 9011 and is in sliding fit with the base 9011.

The utility model discloses use of embodiment:

the drainage plate feeding roller group 2 and the geotextile feeding roller group 3 are respectively fed from a drainage plate feeding hole 1011 and a geotextile feeding hole 1012, and the fed drainage plate 4 and geotextile 5 are conveyed from the feeding end 101 to the discharging end 102 under the traction of the traction roller group 6;

in frame 1, close material roller set 7 with drain bar 4, geotechnological cloth 5 amalgamation overlaps, under the transport of defeated material roller 9, below through the ultrasonic wave subassembly, in the transportation process, during ejection column 901 on defeated material roller 9 pushes up into the arch 401 of drain bar 4, make arch 401 and fusion splice 802 be close to, under the vibration effect of vibrator 801, fusion splice 802 produces the microwave temperature, in the arch 401 department of drain bar 4, with drain bar 4 and geotechnological cloth 5 welding, realize compound, adopt the microwave temperature to be unlikely to scald geotechnological cloth 5 to be bad, and can reach more firm joint strength, cooperation defeated material roller 9, weld in arch 401 department accurately, avoid pressing the bad or the not in-place condition of welding protruding 401.

Example 2

The embodiment discloses another drainage plate geotextile composite equipment, and based on embodiment 1, the embodiment is different from embodiment 1 in that:

in this embodiment, referring to fig. 6, the roller housing includes a plurality of arc strips 11, the support pillar 901 is disposed on the arc strips 11, the arc strips 11 extend along the circumferential direction of the roller body 10, and the plurality of arc strips 11 are distributed around the circumferential direction of the roller body 10.

Example 3

The embodiment discloses another drainage plate geotextile composite equipment, and based on embodiment 1, the embodiment is different from embodiment 1 in that:

in this embodiment, referring to fig. 7, the roller includes a plurality of collars 12, and the collars 12 are disposed on the outer circumference of the roller body 10 and distributed along the axial direction of the roller body 10.

Variations and modifications to the above-described embodiments may occur to those skilled in the art, in light of the above teachings and teachings. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should fall within the protection scope of the claims of the present invention. In addition, although specific terms are used in the specification, the terms are used for convenience of description and do not limit the utility model in any way.

Claims (10)

1. The drain plate and geotextile composite equipment comprises a rack (1) and is characterized in that a feeding end (101) and a discharging end (102) are arranged on the rack (1), a drain plate feeding roller set (2) and a geotextile feeding roller set (3) are arranged at the feeding end (101), the drain plate feeding roller set (2) and the geotextile feeding roller set (3) are respectively used for feeding a drain plate (4) and geotextile (5), a traction roller set (6) is arranged at the discharging end (102), and the traction roller set (6) is used for drawing the drain plate (4) and the geotextile (5) to be conveyed from the feeding end (101) to the discharging end (102);

the frame (1) is also provided with a material combination roller set (7), the material combination roller set (7) is positioned between the feeding end (101) and the discharging end (102), and a drainage plate (4) conveyed by the drainage plate feeding roller set (2) and geotextile (5) conveyed by the geotextile feeding roller set (3) enter the material combination roller set (7) to be combined;

draw roller set (6) with set up at least a set of ultrasonic bonding subassembly (8) between material roller set (7) close, ultrasonic bonding subassembly (8) include vibrator (801) and weld head (802) be connected with vibrator (801) the below of weld head (802) is provided with defeated material roller (9), the surface of defeated material roller (9) is provided with fore-set (901), fore-set (901) can insert in the arch (401) of drain bar (4) and with the top butt of arch (401).

2. The drain board geotextile composite apparatus of claim 1, wherein the top column (901) has a cylindrical shape.

3. The geotextile composite equipment of claim 1 or 2, wherein the delivery roll (9) comprises a cylindrical roll body (10) and a driving component for driving the roll body (10) to rotate, and the top column (901) is arranged on a roll sleeve which is detachably connected with the roll body (10).

4. The drain board geotextile composite apparatus of claim 3, wherein the roller is a cylindrical drum.

5. A drainage plate geotextile composite apparatus according to claim 3, wherein the roll cover comprises a plurality of arc-shaped strips (11), wherein the top column (901) is provided on the arc-shaped strips (11), the arc-shaped strips (11) extend in the circumferential direction of the roll body (10), and the plurality of arc-shaped strips (11) are distributed around the circumferential direction of the roll body (10).

6. A drainage plate geotextile composite apparatus according to claim 3, wherein the roller comprises a plurality of collars (12), and the collars (12) are sleeved on the periphery of the roller body (10) and distributed along the axial direction of the roller body (10).

7. The drain board geotextile composite equipment as claimed in any one of claims 4 to 6, wherein the top column (901) comprises a base (9011), an elastic member (9012) and a top member (9013), the base (9011) is fixed with the roller sleeve, and two ends of the elastic member (9012) are respectively fixed with the base (9011) and the top member (9013).

8. The drain board geotextile composite apparatus of claim 7, wherein the elastic member (9012) is a spring.

9. The drain plate geotextile composite equipment as claimed in claim 7, wherein a receiving groove (90111) is formed in the base (9011), one end of the elastic member (9012) is fixed to the bottom of the receiving groove (90111), and the other end of the elastic member extends out of the receiving groove (90111) and is fixed to the top member (9013).

10. The drain board geotextile composite device of claim 9, wherein the top member (9013) is a conical sleeve, and the top member (9013) is sleeved on the periphery of the base (9011) and is in sliding fit with the base (9011).

Images