CN215179777U - Full-automatic appearance visual detection equipment - Google Patents
Full-automatic appearance visual detection equipment Download PDFInfo
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- CN215179777U CN215179777U CN202121408979.8U CN202121408979U CN215179777U CN 215179777 U CN215179777 U CN 215179777U CN 202121408979 U CN202121408979 U CN 202121408979U CN 215179777 U CN215179777 U CN 215179777U
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Abstract
The utility model discloses a full-automatic outward appearance visual detection equipment relates to the check out test set field, including the host computer workstation, fixed mounting has rail brackets on the host computer workstation, and rail brackets goes up fixed mounting has first motion guide, and one side slidable mounting that first motion guide is close to the host computer workstation has the mount, and the top side fixed mounting of mount has the camera, and the bottom side fixed mounting of mount has the light source, camera and light source looks adaptation, and fixed mounting has second motion guide on the host computer workstation, and slidable mounting has the tray on the second motion guide. The utility model discloses, through the setting of controller, the utility model discloses can solve product appearance defect, product appearance is dirty, and artifical detection efficiency is low, the repetition rate is low, the quality can not obtain the accuse scheduling problem, the utility model discloses can repeated detection, big data analysis and trail can not have artifical false retrieval, and is tired, and 24 hours can continuous production, can replace many people.
Description
Technical Field
The utility model relates to a check out test set technical field especially relates to full-automatic outward appearance visual detection equipment.
Background
The visual detection means that a machine vision product (namely an image pickup device, which is divided into a CMOS and a CCD) is used for converting a picked target into an image signal, the image signal is transmitted to a special image processing system, the image signal is converted into a digital signal according to information such as pixel distribution, brightness, color and the like, the image system performs various operations on the signal to extract the characteristics of the target, and then the field equipment action is controlled according to a judgment result.
In the prior art, in the whole visual inspection market at present, most of clients still need human eyes for spot inspection, and with the improvement of labor cost and the difficulty of recruitment at present, QC detection parts in incoming material processing use a method for detecting product abnormity by naked eyes, which cannot meet the quality control requirements of the clients, in the conventional field at present, most of processes still use manual placement detection, but the problems of artificial fatigue, missed inspection, low efficiency, low repetition precision, no data storage, incapability of quality tracking and the like exist in the manual detection.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic outward appearance visual detection equipment to solve the problem that production efficiency, product quality are low that provide among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: full-automatic outward appearance visual detection equipment, including the host computer workstation, fixed mounting has rail brackets on the host computer workstation, and rail brackets goes up fixed mounting has first motion guide, and one side slidable mounting that first motion guide is close to the host computer workstation has the mount, and the top side fixed mounting of mount has the camera, and the bottom side fixed mounting of mount has the light source, camera and light source looks adaptation, fixed mounting has second motion guide on the host computer workstation, and slidable mounting has the tray on the second motion guide, and fixed mounting has the product tool on the tray, and the product tool is located same straight line with camera and light source.
Preferably, the host machine workbench is fixedly provided with three operation keys, and the three operation keys are all positioned at one corner of the host machine workbench.
Preferably, the host computer workbench is movably provided with a controller, and the controller is connected with the host computer workbench through a serial port.
Preferably, the guide rail support is fixedly provided with a display screen support, the display screen support is fixedly provided with a display screen, and the display screen is higher than the fixing frame.
Preferably, a plurality of fixing holes are formed in the bottom side of the host machine workbench, and the plurality of fixing holes are respectively located on the periphery of the bottom side of the host machine workbench.
Preferably, the first moving guide rail is provided with a sliding groove, a sliding block is arranged in the sliding groove in a sliding mode, and the sliding block is fixedly arranged on the fixed frame.
Preferably, four fixed blocks are fixedly mounted on the first moving guide rail, and two fixed blocks located on the same side are located on one side of the first moving guide rail.
The utility model has the advantages that:
the utility model discloses in, through the setting of controller, the utility model discloses can solve product appearance defect, product appearance is dirty, and artifical detection efficiency is low, the repetition rate is low, the quality can not obtain the accuse scheduling problem, the utility model discloses can repeated detection, big data analysis and trail can not have artifical false retrieval, and is tired, and 24 hours can continuous production, can replace many people.
The utility model discloses in, through the setting of camera and light source, the light of annular industry light source internal reflection can effectively reflect to the camera lens of camera on to make the shooting material area that the camera can be clear, the influence of the external LED of filtration and sunlight that white light source can be fine can not cause the erroneous judgement of product.
Drawings
Fig. 1 is a schematic perspective view of a full-automatic visual appearance inspection apparatus according to the present invention;
fig. 2 is a schematic side view of the fully automatic appearance vision inspection apparatus of the present invention;
fig. 3 is a schematic view of the bottom view structure of the full-automatic appearance visual inspection apparatus provided by the present invention;
fig. 4 is the utility model provides a structural schematic of the first motion guide rail part of full-automatic outward appearance visual inspection equipment.
In the figure: 1. a host machine workbench; 2. a controller; 3. a first motion rail; 4. a tray; 5. a product jig; 6. operating a key; 7. a fixed mount; 8. a camera; 9. a light source; 10. a rail bracket; 11. a second motion rail; 12. a display screen; 13. a display screen support; 14. a fixing hole; 15. a chute; 16. a slider; 17. and (5) fixing blocks.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-4, a full-automatic visual appearance inspection device comprises a host machine workbench 1, a guide rail bracket 10 is fixedly installed on the host machine workbench 1, a first moving guide rail 3 is fixedly installed on the guide rail bracket 10, a fixing frame 7 is slidably installed on one side of the first moving guide rail 3 close to the host machine workbench 1, a camera 8 is fixedly installed on the top side of the fixing frame 7, a light source 9 is fixedly installed on the bottom side of the fixing frame 7, the camera 8 is matched with the light source 9, a second moving guide rail 11 is fixedly installed on the host machine workbench 1, a tray 4 is slidably installed on the second moving guide rail 11, a product jig 5 is fixedly installed on the tray 4, and the product jig 5, the camera 8 and the light source 9 are positioned on the same straight line, the utility model can solve the problems of product appearance defect, dirty product appearance, low manual inspection efficiency, low repetition rate, and incapability of quality control, the utility model discloses can repeated detection, big data analysis and tracking can not have artifical false retrieval, and is tired, and 24 hours can continuous production, can replace many people.
The utility model discloses in, fixed mounting has three operation button 6 on host computer workstation 1, and three operation button 6 all is located a turning of host computer workstation 1, operates host computer workstation 1 through operation button 6.
The utility model discloses in, movable mounting has controller 2 on the host computer workstation 1, and controller 2 is connected with host computer workstation 1 through the serial ports, is the programming of host computer workstation 1 through controller 2.
The utility model discloses in, fixed mounting has display screen support 13 on the rail brackets 10, and fixed mounting has display screen 12 on the display screen support 13, and display screen 12 is higher than mount 7, and information is presented from display screen 12, obtains the judged result after, and the industrial control computer can return a signal and give controller 2.
The utility model discloses in, a plurality of fixed orificess 14 have been seted up to the bottom side of host computer workstation 1, and a plurality of fixed orificess 14 are located the 1 bottom side of host computer workstation all around respectively, are connected host computer workstation 1 and ground through fixed orifices 14 to improve host computer workstation 1's stability.
The utility model discloses in, spout 15 has been seted up to first motion guide rail 3, and slidable mounting has slider 16 in spout 15, and slider 16 fixed mounting is on mount 7, and mount 7 slides in spout 15 through slider 16 on first motion guide rail 3 to make mount 7 receive spout 15's influence through slider 16, only can move on the horizontal direction.
The utility model discloses in, fixed mounting has four fixed blocks 17 on the first motion guide rail 3, and two fixed blocks 17 that lie in same one side of one side are located first motion guide rail 3, consolidate first motion guide rail 3 through fixed block 17.
The utility model discloses the theory of operation:
putting a product into a product jig 5, then putting the product jig 5 on a tray 4, pressing an operation key 6 to start equipment, moving the product according to a program designed in advance in a controller 2, moving a camera 8, a light source 9 and the like of the tray 4 one by one, when a specified position is reached, giving a photographing signal to the camera 8 by the controller 2, photographing by the camera 8, transmitting an image to an industrial control computer in a host workbench 1 by the camera 8, extracting a characteristic value of the image by the industrial control computer, separating out, transmitting obtained information to a display screen 12, finally displaying all information from the display screen 12, after a judgment result is obtained, returning a signal to the controller 2 by the industrial control computer, repeating the action after the signal is obtained by the controller 2, wherein the light source 9 is an annular industrial white light source, light reflected inside the annular industrial light source can be effectively reflected to a lens of the camera 8, so that the camera 8 can clearly shoot the material belt, the white light source can well filter the influence of the external LED and sunlight, the misjudgment of products can not be caused, the host machine workbench 1 is internally provided with the industrial computer which is an operating platform based on an embedded system, can realize the functions of products such as an industrial personal computer, a tablet personal computer, an HMI human-computer interface and the like which are widely used at present, directly supports the operation of a color touch screen, is provided with an analog input interface and a switching value output interface, supports audio and video coding and decoding and networking transmission, can directly build a small-sized control system or be used as a related operation terminal for security and industrial control, which is equivalent to a touchable screen display 12 of a computer, the camera 8 is a two-megapixel industrial camera, after CCD in the two-megapixel industrial camera in series is exposed, the electrical signal is converted into a digital signal as an analog signal at this time, and a digital image is produced and transmitted to an industrial control computer in the host workbench 1. .
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. Full-automatic outward appearance visual detection equipment, including host computer workstation (1), its characterized in that: the automatic positioning device is characterized in that a guide rail support (10) is fixedly mounted on a host machine workbench (1), a first moving guide rail (3) is fixedly mounted on the guide rail support (10), a fixing frame (7) is slidably mounted on one side, close to the host machine workbench (1), of the first moving guide rail (3), a camera (8) is fixedly mounted on the top side of the fixing frame (7), a light source (9) is fixedly mounted on the bottom side of the fixing frame (7), the camera (8) is matched with the light source (9), a second moving guide rail (11) is fixedly mounted on the host machine workbench (1), a tray (4) is slidably mounted on the second moving guide rail (11), a product jig (5) is fixedly mounted on the tray (4), and the product jig (5) is located on the same straight line with the camera (8) and the light source (9).
2. The fully automated visual appearance inspection apparatus of claim 1, wherein: the three-dimensional computer mainframe working table is characterized in that three operation keys (6) are fixedly mounted on the mainframe working table (1), and the three operation keys (6) are located at one corner of the mainframe working table (1).
3. The fully automated visual appearance inspection apparatus of claim 1, wherein: the host machine workbench (1) is movably provided with a controller (2), and the controller (2) is connected with the host machine workbench (1) through a serial port.
4. The fully automated visual appearance inspection apparatus of claim 1, wherein: the display screen support is characterized in that a display screen support (13) is fixedly mounted on the guide rail support (10), a display screen (12) is fixedly mounted on the display screen support (13), and the display screen (12) is higher than the fixing frame (7).
5. The fully automated visual appearance inspection apparatus of claim 1, wherein: a plurality of fixing holes (14) are formed in the bottom side of the host machine workbench (1), and the fixing holes (14) are located on the periphery of the bottom side of the host machine workbench (1) respectively.
6. The fully automated visual appearance inspection apparatus of claim 1, wherein: the first moving guide rail (3) is provided with a sliding groove (15), a sliding block (16) is arranged in the sliding groove (15) in a sliding mode, and the sliding block (16) is fixedly arranged on the fixed frame (7).
7. The fully automated visual appearance inspection apparatus of claim 1, wherein: four fixed blocks (17) are fixedly mounted on the first moving guide rail (3), and two fixed blocks (17) positioned on the same side are positioned on one side of the first moving guide rail (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121408979.8U CN215179777U (en) | 2021-06-23 | 2021-06-23 | Full-automatic appearance visual detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121408979.8U CN215179777U (en) | 2021-06-23 | 2021-06-23 | Full-automatic appearance visual detection equipment |
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| Publication Number | Publication Date |
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| CN215179777U true CN215179777U (en) | 2021-12-14 |
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| CN202121408979.8U Active CN215179777U (en) | 2021-06-23 | 2021-06-23 | Full-automatic appearance visual detection equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114950995A (en) * | 2022-05-31 | 2022-08-30 | 福建永安市永清石墨烯研究院有限公司 | Graphene battery electrode plate detection device |
-
2021
- 2021-06-23 CN CN202121408979.8U patent/CN215179777U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114950995A (en) * | 2022-05-31 | 2022-08-30 | 福建永安市永清石墨烯研究院有限公司 | Graphene battery electrode plate detection device |
| CN114950995B (en) * | 2022-05-31 | 2024-03-19 | 福建永安市永清石墨烯研究院有限公司 | Graphene battery electrode slice detection device |
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