CN215164712U - Movable platform system for construction of large-span concrete-filled steel tube arch - Google Patents

Movable platform system for construction of large-span concrete-filled steel tube arch Download PDF

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Publication number
CN215164712U
CN215164712U CN202120623358.5U CN202120623358U CN215164712U CN 215164712 U CN215164712 U CN 215164712U CN 202120623358 U CN202120623358 U CN 202120623358U CN 215164712 U CN215164712 U CN 215164712U
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platform
upper platform
arch rib
arch
construction
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CN202120623358.5U
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黄振威
蒋德林
王安文
吴曼
于策
张曼
李晔
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Road and Bridge International Co Ltd
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Road and Bridge International Co Ltd
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Abstract

The utility model provides a movable platform system for the construction of a large-span steel pipe concrete arch, which comprises an upper platform system, an upper platform support system, a template system, a lower platform system and a suspension system, wherein the upper platform system is positioned above an arch rib, and the upper platform support system is fixed on an upper chord tube of the arch rib to support and level the upper platform; the bottom template of the template system is positioned below the arch rib and is hinged with the lower platform system, the suspension system comprises a plurality of suspenders, the lower ends of the suspenders are anchored at the bottom of the lower platform, the upper ends of the suspenders are anchored at the top of the upper platform, the heights of the suspenders are adjusted through jacks, and the linear type of the bottom template and the lifting of the lower platform are controlled. The utility model discloses hang on the arch rib and can follow arch rib longitudinal movement, carry out the steel pipe concrete and encircle outsourcing concrete construction, solved the difficult problem that mountain area construction support can't set up.

Description

Movable platform system for construction of large-span concrete-filled steel tube arch
Technical Field
The utility model belongs to the technical field of steel pipe concrete encircles bridge construction, concretely relates to a portable platform system for long span steel pipe concrete encircles construction.
Background
The steel tube concrete arch bridge uses the steel tube arch rib as a stiff framework of the arch ring, the steel tube arch rib is wrapped with concrete, the steel tube concrete arch bridge has firm structure, strong spanning capability and high bearing performance, and becomes an important bridge type spanning the gorges in mountainous areas in recent years. The concrete pouring outside the steel pipe concrete arch belongs to high-suspension construction, and has certain difficulty and challenge, and the common construction method is to adopt a full-scale support and a template to carry out concrete construction after the steel pipe arch is erected, but the full-scale support consumes large materials and has high cost, and is limited by mountainous terrain, the support is often difficult to erect, and the construction period cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a portable platform system that is used for long span steel pipe concrete to encircle the construction to the problem that steel pipe concrete arch outsourcing concrete construction exists is carried out to the present full hall support that adopts to provide to reduce construction cost, and solve the difficult problem that the support can't set up.
The utility model provides a pair of a portable platform system for long span steel pipe concrete arch construction, its characterized in that: the device comprises an upper platform system, an upper platform supporting system, a template system, a lower platform system and a suspension system;
the upper platform system comprises two upper platforms which are horizontally arranged above the arch rib, two ends of each upper platform protrude out of two sides of the arch rib for a certain length, two upper platform beams are transversely welded on the top surface of each upper platform along the arch rib, a pair of positioning plates are vertically welded at the bottom of each upper platform beam right opposite to the upper chord tube of each arch rib, the positioning plates extend to the lower surface of the upper platform, a certain gap is arranged between the two positioning plates, and a through pin hole is formed in each positioning plate; a plurality of upper platform longitudinal beams vertical to the upper platform cross beam are horizontally welded on the upper platform cross beam;
the upper platform supporting system comprises supporting rods corresponding to each pair of positioning plates on the upper platform beam, each supporting rod comprises a support and a positioning rod, the lower end of each support is welded to the top surface of the upper chord tube of the arch rib, and the lower end of each positioning rod is connected with the upper end of each support through a flange; the upper end of each positioning rod penetrates above the upper platform cross beam from a position between a pair of positioning plates on the upper platform cross beam, a plurality of pairs of pin holes are longitudinally arranged on the positioning rods, the pin holes on the positioning plates and the pair of pin holes on the positioning rods are penetrated in a matching way, and a positioning pin is inserted in the penetrating pin holes;
the template system comprises a bottom template and side templates, wherein the bottom template is positioned below the arch rib and is longitudinally parallel to the arch rib, two ends of the bottom template extend to the two sides of the arch rib for a certain width, the side templates are positioned on the two sides of the arch rib, and the bottom edges of the side templates are supported on the bottom template; a plurality of pairs of lug plates are welded on the bottom surface of the bottom template;
the lower platform system comprises 4 lower platforms which are horizontally arranged below the bottom template, two ends of each lower platform protrude out of two sides of the arch rib by a certain length, each two lower platforms correspond to one upper platform, each lower platform comprises 1-2 Bailey pieces, each pair of ear plates on the bottom template corresponding to the upper chord of each Bailey piece is provided with a hinge upright post, the lower end of each hinge upright post is connected with the upper chord of the Bailey piece, and the upper end of each hinge upright post is hinged with one pair of ear plates on the bottom surface of the bottom template; an anchoring beam vertical to the upper chord is horizontally welded on the bottom surface of the upper chord of the Bailey sheet corresponding to each longitudinal beam of the upper platform;
the suspension system comprises a plurality of suspension rods vertical to the horizontal plane, at least 4 suspension rods are connected between each lower platform and the corresponding upper platform, two suspension rods are respectively positioned outside two sides of the arch rib, and the rest suspension rods are symmetrically arranged between the two sides of the arch rib; the upper end of each suspender penetrates through the upper platform longitudinal beam, a shoulder pole beam is arranged above the upper platform longitudinal beam in a penetrating manner, a plurality of pairs of height adjusting holes are formed in the upper end of each suspender along the longitudinal direction of the suspender, a bolt is inserted between the middle of each shoulder pole beam and the corresponding pair of height adjusting holes in the upper end of each suspender, and a jack is arranged between the bottom surfaces of the two ends of each shoulder pole beam and the top surface of the upper platform longitudinal beam; the lower end of the suspender penetrates through the bottom template, the upper chord of the bailey of the lower platform and the anchoring beam in sequence and is anchored with the anchoring beam.
The utility model discloses a suspension type movable platform carries out the construction of steel pipe concrete arch outsourcing concrete, has solved the difficult problem that mountain area construction support can't set up, still has following advantage simultaneously:
(1) the platform structure is building site common material and equipment, can assemble many simultaneous constructions according to the construction needs, can improve the efficiency of construction greatly, reduction of erection time.
(2) The platform has light dead weight, can be moved by using hoisting equipment for arch rib installation and construction, and does not need to be provided with hoisting equipment independently.
(3) The platform is a hollow structure, and has small wind area, strong wind resistance and high altitude construction safety.
Drawings
FIG. 1 is a longitudinal elevation of the arch rib of the present invention;
fig. 2 is a transverse elevation of the arch rib of the present invention;
FIG. 3 is a schematic view of an upper platen and upper platen support system;
FIG. 4 is a schematic structural view of the lower platform connected to the bottom form by the hinge posts and anchored to the hanger rods;
FIG. 5 is a schematic view of the platform system in a position for placing a first layer of concrete on a first segment of a rib;
FIG. 6 is a side view of the platform system in a poured condition at one end of the rib;
FIG. 7 is an elevation view of the platform system as cast in a transverse direction along the rib;
FIG. 8 is a schematic view showing a state of demold after completion of concrete casting;
fig. 9 is a schematic view of the platform system in a state of being moved to the next casting block section.
Detailed Description
The utility model provides a pair of a platform system for steel pipe concrete encircles outsourcing concrete construction, including upper platform system, upper platform braced system, template system, lower platform system and suspension.
As shown in fig. 1, 2 and 3, the upper platform system includes two upper platforms 2 horizontally disposed above the rib 1, and both ends of each upper platform 2 protrude a certain length beyond both sides of the rib. Two upper platform beams 3 are transversely welded on the top surface of each upper platform along the arch rib, a pair of positioning plates 4 are vertically welded at the bottom of each upper platform beam right opposite to the upper chord tube of each arch rib, the positioning plates 4 extend to the position below the bottom surface of the upper platform 2, a certain gap is formed between the two positioning plates, and a pin hole is formed in each through hole; and a plurality of upper platform longitudinal beams 5 vertical to the upper platform cross beam are horizontally welded on the upper platform cross beam.
The upper platform supporting system comprises supporting rods corresponding to each pair of positioning plates on the upper platform beam, each supporting rod comprises a support 6 and a positioning rod 7, the lower end of each support 6 is welded on the top surface of an upper chord tube of the arch rib 1, and the lower end of each positioning rod 6 is connected with the upper end of each support through a flange; the upper end of each positioning rod 7 penetrates through the upper part of the upper platform cross beam 3 from the space between a pair of positioning plates 4 on the upper platform cross beam, a plurality of pairs of pin holes 8 are longitudinally arranged on the positioning rods, the pin holes on the positioning plates and a pair of pin holes on the positioning rods are oppositely penetrated, and a positioning pin 9 is inserted in the oppositely penetrated pin holes.
The formwork system comprises a bottom formwork 10 and side formworks 11, wherein the bottom formwork 10 is positioned below the arch rib 1 and is longitudinally parallel to the arch rib, two ends of the bottom formwork 10 extend to the two sides of the arch rib for a certain width, the side formworks 11 are positioned on the two sides of the arch rib 1, and the bottom edges of the side formworks 11 are supported on the bottom formwork 10; a plurality of pairs of lug plates 12 are welded to the bottom surface of the bottom mold plate 10.
The lower platform system comprises 4 lower platforms which are horizontally arranged below the bottom template, two ends of each lower platform protrude out of two sides of the arch rib by a certain length, each two lower platforms correspond to one upper platform, each lower platform comprises 1-2 Bailey sheets 13, each upper chord 14 of each Bailey sheet corresponds to each pair of ear plates on the bottom template and is provided with a hinge upright post 15, the lower end of the hinge upright post 15 is welded with the upper chord 14 of the Bailey sheet, and the upper end of the hinge upright post 15 is hinged with one pair of ear plates 12 on the bottom surface of the bottom template; an anchoring beam 16 vertical to the upper chord is horizontally welded on the bottom surface of the upper chord 14 of the Bailey sheet corresponding to each upper platform longitudinal beam of the upper platform.
The suspension system comprises a plurality of suspension rods 17 vertical to the horizontal plane, at least 4 suspension rods are connected between each lower platform and the corresponding upper platform, two suspension rods 17 are respectively positioned outside two sides of the arch rib, and the rest suspension rods are symmetrically arranged between the two sides of the arch rib; the upper end of each suspender 17 penetrates through the upper platform longitudinal beam 5, a shoulder pole beam 18 penetrates through the upper part of the upper platform longitudinal beam 5, a plurality of pairs of height adjusting holes are longitudinally formed in the upper end of each suspender, a bolt penetrates between the middle of each shoulder pole beam and the corresponding pair of height adjusting holes in the upper end of each suspender, and a jack 19 is respectively arranged between the bottom surfaces of two ends of each shoulder pole beam 18 and the top surface of the upper platform longitudinal beam 5; the lower end of the suspender 17 penetrates through the bottom formwork 10, the bailey upper chord 14 of the lower platform and the anchoring beam 16 in sequence, and is anchored with the anchoring beam.
The through holes are arranged at the penetrating positions of the suspenders on the upper platform longitudinal beam and the bottom template, so that the distance between the suspenders can be conveniently adjusted along the linear change of the arch rib when the platform system moves along the arch rib.
The utility model discloses during the implementation, can set up two lugs 20 on every upper platform crossbeam symmetry, the platform of being convenient for lifts by crane.
In order to ensure the construction safety, the periphery of the upper platform is provided with an upper platform guardrail 21.
When the utility model is implemented, a plurality of hydraulic oil cylinders 22 can be connected between the outer wall of the side template 11 and the top surface of the bottom template 10, and the support and the demoulding of the side template 11 are realized through the expansion and contraction of the hydraulic oil cylinders; furthermore, the bottom edges of the side templates can be connected with the top surface of the bottom template through pin shafts.
Two lower platforms corresponding to each upper platform, wherein one lower platform adopts one Bailey sheet 13, the other lower platform adopts two Bailey sheets, the two Bailey sheets 13 have a certain distance, and a connecting rod 23 is welded between the lower chords; a platform panel is built on each anchoring beam 16 welded with the upper chord of the bailey, and a lower platform guardrail 24 is welded between the end parts of each anchoring beam.
Because the lower platforms are provided with a plurality of lower platforms, so that constructors can conveniently pass through the lower platforms, connecting channels 25 can be arranged between the adjacent lower platforms, one end of each connecting channel is hinged with one lower platform, and the other end of each connecting channel is movably supported on the other lower platform, so that the lower platforms are convenient to adapt to the change of the space and the height difference between the lower platforms when moving along the arch rib; the movable supporting end of the connecting channel is provided with a hook which is temporarily connected with the lower platform; and channel guardrails are arranged on two sides of the connecting channel.
The concrete process of using the platform system to carry out concrete construction outside the steel pipe concrete arch is as follows:
(1) when the arch rib is manufactured, a support rod support is welded at a preset position on the top surface of an upper chord tube of the arch rib;
(2) as shown in fig. 5, 6 and 7, after the installation of the arch rib 1 is finished, the outer coating concrete pouring construction is symmetrically carried out upwards from the two ends of the arch rib; the method comprises the following steps that a hoisting device is adopted to adjust an upper platform 1 to be above a first pouring block section at an arch foot of an arch rib, the upper end of a positioning rod 7 of a supporting rod penetrates through an upper platform cross beam 3, the lower end of the positioning rod is connected with a support 6 through a flange, then the levelness of the upper platform is adjusted, and the positioning rod 7 and a positioning plate 4 at the bottom of the upper platform cross beam are fixed through a positioning pin;
(3) lifting the bottom template 10 to the lower part of the arch rib, and hinging the hinge upright posts 15 of each lower platform with the lifting lugs on the bottom surface of the bottom template 10; the upper end of a suspender 17 penetrates through an upper platform longitudinal beam 5, a carrying pole beam 18 penetrates through the upper part of the upper platform longitudinal beam, jacks 19 are arranged between the two ends of the carrying pole beam and the upper platform longitudinal beam in a supporting way, and the carrying pole beam and the suspender are temporarily fixed through bolts; the lower end of a suspender 17 penetrates through the bottom template 10, the upper chord 14 of the Bailey beam of the lower platform and the anchoring beam 16, and the lower end of the suspender 17 is anchored at the bottom of the anchoring beam 16;
(4) jacking or lowering the shoulder pole beam 18 through a jack 19 on the upper platform longitudinal beam, and respectively adjusting the height of each suspender 17 to ensure that the angle and the line type of the bottom template 10 are consistent with the designed bottom line type of the outer concrete; during the adjustment process, according to the stroke selection of the jack, the shoulder pole beam is connected with a pair of pin holes with proper height on the suspender through a bolt;
(5) side templates 11 are supported on the top surfaces of the bottom templates 10 at the two sides of the arch rib; plugging the hole at the penetrating position of the suspender on the bottom die;
(6) casting a first layer of concrete 26 of the first block section;
(7) as shown in fig. 8, the demoulding is started when the strength of the concrete reaches the design value; the side formwork 11 is separated from the concrete 26, and then the lifting rods 17 are contracted through the jacks on the longitudinal beams of the upper platform to enable the height of the lifting rods to be reduced, so that the height of the lower platform and the bottom formwork 10 is reduced, and the bottom formwork is demoulded;
(8) the suspender between the two sides of the arch rib 1 is drawn out, the lifting equipment lifts the upper platform, the flange connection between the positioning rod 7 of the supporting rod and the support 6 is released, the upper platform, the template and the lower platform are integrally lifted to a second block section along the longitudinal direction of the arch rib, the positioning rod of the supporting rod is connected with the support on the upper chord tube of the arch rib of the block section through the flange, then the middle suspender is installed again, the height and the line type of the bottom template are adjusted, the side template is erected, and the first layer of concrete of the second block section is poured, as shown in figure 9.
(9) Sequentially pouring the first layer of concrete of the subsequent blocks according to the method in the step (8); and after the first layer of concrete is completely poured, the platform system returns to the first block section, and the subsequent layers are sequentially poured according to the pouring method of the first layer of concrete until the concrete outside the steel pipe arch is completely constructed.

Claims (7)

1. The utility model provides a portable platform system that is used for long span steel pipe concrete to encircle construction which characterized in that: the device comprises an upper platform system, an upper platform supporting system, a template system, a lower platform system and a suspension system;
the upper platform system comprises two upper platforms which are horizontally arranged above the arch rib, two ends of each upper platform protrude out of two sides of the arch rib for a certain length, two upper platform beams are transversely welded on the top surface of each upper platform along the arch rib, a pair of positioning plates are vertically welded at the bottom of each upper platform beam right opposite to the upper chord tube of each arch rib, the positioning plates extend to the lower surface of the upper platform, a certain gap is arranged between the two positioning plates, and a through pin hole is formed in each positioning plate; a plurality of upper platform longitudinal beams vertical to the upper platform cross beam are horizontally welded on the upper platform cross beam;
the upper platform supporting system comprises supporting rods corresponding to each pair of positioning plates on the upper platform beam, each supporting rod comprises a support and a positioning rod, the lower end of each support is welded to the top surface of the upper chord tube of the arch rib, and the lower end of each positioning rod is connected with the upper end of each support through a flange; the upper end of each positioning rod penetrates above the upper platform cross beam from a position between a pair of positioning plates on the upper platform cross beam, a plurality of pairs of pin holes are longitudinally arranged on the positioning rods, the pin holes on the positioning plates and the pair of pin holes on the positioning rods are penetrated in a matching way, and a positioning pin is inserted in the penetrating pin holes;
the template system comprises a bottom template and side templates, wherein the bottom template is positioned below the arch rib and is longitudinally parallel to the arch rib, two ends of the bottom template extend to the two sides of the arch rib for a certain width, the side templates are positioned on the two sides of the arch rib, and the bottom edges of the side templates are supported on the bottom template; a plurality of pairs of lug plates are welded on the bottom surface of the bottom template;
the lower platform system comprises 4 lower platforms which are horizontally arranged below the bottom template, two ends of each lower platform protrude out of two sides of the arch rib by a certain length, each two lower platforms correspond to one upper platform, each lower platform comprises 1-2 Bailey pieces, each pair of ear plates on the bottom template corresponding to the upper chord of each Bailey piece is provided with a hinge upright post, the lower end of each hinge upright post is connected with the upper chord of the Bailey piece, and the upper end of each hinge upright post is hinged with one pair of ear plates on the bottom surface of the bottom template; an anchoring beam vertical to the upper chord is horizontally welded on the bottom surface of the upper chord of the Bailey sheet corresponding to each longitudinal beam of the upper platform;
the suspension system comprises a plurality of suspension rods vertical to the horizontal plane, at least 4 suspension rods are connected between each lower platform and the corresponding upper platform, two suspension rods are respectively positioned outside two sides of the arch rib, and the rest suspension rods are symmetrically arranged between the two sides of the arch rib; the upper end of each suspender penetrates through the upper platform longitudinal beam, a shoulder pole beam is arranged above the upper platform longitudinal beam in a penetrating manner, a plurality of pairs of height adjusting holes are formed in the upper end of each suspender along the longitudinal direction of the suspender, a bolt is inserted between the middle of each shoulder pole beam and the corresponding pair of height adjusting holes in the upper end of each suspender, and a jack is arranged between the bottom surfaces of the two ends of each shoulder pole beam and the top surface of the upper platform longitudinal beam; the lower end of the suspender penetrates through the bottom template, the upper chord of the bailey of the lower platform and the anchoring beam in sequence and is anchored with the anchoring beam.
2. The mobile platform system for construction of a large-span steel pipe concrete arch of claim 1, wherein: two lifting lugs are symmetrically arranged on each upper platform beam.
3. The mobile platform system for construction of a large-span steel pipe concrete arch of claim 1, wherein: the periphery of the upper platform is provided with an upper platform guardrail.
4. The mobile platform system for construction of a large-span steel pipe concrete arch of claim 1, wherein: and a plurality of hydraulic telescopic oil cylinders are connected between the outer wall of the side die plate and the top surface of the bottom die plate.
5. The mobile platform system for construction of a large-span steel pipe concrete arch of claim 4, wherein: the bottom edges of the side templates are connected with the top surface of the bottom template through pin shafts.
6. The mobile platform system for construction of a large-span steel pipe concrete arch of claim 1, wherein: two lower platforms corresponding to each upper platform, wherein one lower platform adopts a beret; the other lower platform adopts two Bailey pieces, the two Bailey pieces have a certain distance, and a connecting rod is welded between the lower chords; and a platform panel is erected on each anchoring beam welded with the upper chord of the bailey, and a lower platform guardrail is welded between the end parts of each anchoring beam.
7. The mobile platform system for construction of a large-span steel pipe concrete arch of claim 1, wherein: connecting channels are arranged between the adjacent lower platforms, one end of each connecting channel is hinged with one lower platform, and the other end of each connecting channel is movably supported on the other lower platform; and channel guardrails are arranged on two sides of the connecting channel.
CN202120623358.5U 2021-03-29 2021-03-29 Movable platform system for construction of large-span concrete-filled steel tube arch Active CN215164712U (en)

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CN202120623358.5U CN215164712U (en) 2021-03-29 2021-03-29 Movable platform system for construction of large-span concrete-filled steel tube arch

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Application Number Priority Date Filing Date Title
CN202120623358.5U CN215164712U (en) 2021-03-29 2021-03-29 Movable platform system for construction of large-span concrete-filled steel tube arch

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113073559A (en) * 2021-03-29 2021-07-06 中交路桥建设有限公司 Movable platform system and method for construction of large-span steel pipe concrete arch

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113073559A (en) * 2021-03-29 2021-07-06 中交路桥建设有限公司 Movable platform system and method for construction of large-span steel pipe concrete arch
CN113073559B (en) * 2021-03-29 2024-04-19 中交路桥建设有限公司 Mobile platform system and method for construction of large-span steel pipe concrete arch

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