CN215152649U - A kind of melamine paper decorative panel substrate - Google Patents
A kind of melamine paper decorative panel substrate Download PDFInfo
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- CN215152649U CN215152649U CN202023133569.5U CN202023133569U CN215152649U CN 215152649 U CN215152649 U CN 215152649U CN 202023133569 U CN202023133569 U CN 202023133569U CN 215152649 U CN215152649 U CN 215152649U
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- 229920000877 Melamine resin Polymers 0.000 title claims abstract description 23
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 239000000758 substrate Substances 0.000 title claims abstract description 21
- 239000002023 wood Substances 0.000 claims abstract description 58
- 239000010410 layer Substances 0.000 claims abstract description 50
- 239000000843 powder Substances 0.000 claims abstract description 43
- 239000012792 core layer Substances 0.000 claims abstract description 26
- 229920001342 Bakelite® Polymers 0.000 claims abstract description 16
- 239000004637 bakelite Substances 0.000 claims abstract description 16
- 238000007731 hot pressing Methods 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000002156 mixing Methods 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 abstract description 4
- 239000007787 solid Substances 0.000 abstract description 4
- 238000003763 carbonization Methods 0.000 abstract description 3
- 238000005336 cracking Methods 0.000 abstract description 3
- 238000007517 polishing process Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract 1
- 239000003292 glue Substances 0.000 description 19
- 239000000463 material Substances 0.000 description 12
- 239000000839 emulsion Substances 0.000 description 10
- 241000219000 Populus Species 0.000 description 8
- 235000018185 Betula X alpestris Nutrition 0.000 description 6
- 235000018212 Betula X uliginosa Nutrition 0.000 description 6
- 244000166124 Eucalyptus globulus Species 0.000 description 6
- 229920002689 polyvinyl acetate Polymers 0.000 description 6
- 239000011118 polyvinyl acetate Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 108010073771 Soybean Proteins Proteins 0.000 description 5
- 238000005498 polishing Methods 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 235000019710 soybean protein Nutrition 0.000 description 5
- 235000004692 Eucalyptus globulus Nutrition 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 240000002834 Paulownia tomentosa Species 0.000 description 2
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 2
- 241000124033 Salix Species 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 238000009775 high-speed stirring Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 235000008577 Pinus radiata Nutrition 0.000 description 1
- 241000218621 Pinus radiata Species 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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- Veneer Processing And Manufacture Of Plywood (AREA)
- Laminated Bodies (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
一种三聚氰胺纸饰面板基板，属于人造板生产制造技术领域。中间芯层的一面与上拌胶木粉层连接，中间芯层的另一面与下拌胶木粉层连接，上拌胶木粉层与下拌胶木粉层之间连接多层中间芯层。包括选择多层板或木工板，通过木粉拌胶工艺步骤、铺装工艺步骤、预压工艺步骤、热压工艺步骤及抛光工艺步骤，制作的三胺基板一共有三层结构构成，上下两层均为木粉层，中间芯层为多层板或木工板。本实用新型的优点是这样的组合方式，主要目的是为了解决传统以多层板和木工板为基础人造板，在贴合实木面皮或科技木皮后，再敷贴三聚氰胺纸后，存在的烧焦、碳化、开裂、内部缺陷暴露等等一系列问题，另一方面可以克服实木面皮日渐紧缩的情况，减少企业生产原材料单一受限问题。
A melamine paper decorative panel substrate belongs to the technical field of man-made panels. One side of the middle core layer is connected with the upper mixed bakelite powder layer, the other side of the middle core layer is connected with the lower mixed bakelite powder layer, and multiple intermediate core layers are connected between the upper mixed bakelite powder layer and the lower mixed bakelite powder layer. Including the selection of multi-layer board or wood board, through the wood powder mixing process steps, the paving process steps, the pre-pressing process steps, the hot-pressing process steps and the polishing process steps, the triamine substrate produced has a total of three-layer structure. The layers are all wood powder layers, and the middle core layer is a multi-layer board or a wood board. The advantage of the utility model is such a combination method, the main purpose is to solve the traditional wood-based panels based on multi-layer boards and woodworking boards. , carbonization, cracking, exposure of internal defects and a series of problems, on the other hand, it can overcome the increasingly tight situation of solid wood veneer, and reduce the single limited problem of raw materials for the production of enterprises.
Description
Technical Field
The utility model relates to a melamine paper decorative board base plate belongs to wood-based plate manufacturing technical field.
Background
With the development of the decoration industry, the field manufacture of furniture is less and less, and the full-house customized furniture is more and more popular. On one hand, the customized furniture is designed and then installed, consumers can visually feel the installation effect at the initial design stage, and the consumers can randomly select the colors and the patterns which are wanted by the consumers. On the other hand, the furniture is manufactured in a factory and installed on site, so that the environmental problem of on-site manufacture can be effectively reduced, and the rising of the customized furniture is inevitable.
The melamine decorative board is mostly adopted as a main material for producing the customized furniture in the whole house customization industry, however, the situations of cracking and the like are always inevitable in the practical application process of the board decorated by the multilayer board and the blockboard. The main reason is that the solid wood surface skin and the technical wood skin are used as main veneering materials in the production process of the multilayer board and the blockboard, and the surface skins of the two materials inevitably have the phenomena of local shrinkage, uneven stress release and cracking under the influence of temperature, air humidity and the like, particularly the board pasted with the triamine paper is most obvious.
In the production process of the triamine base plate, when a solid wood surface skin or a technical wood board is used as a surface layer material, if the putty is not repaired in the production process of the triamine base plate, the phenomena of scorching, carbonization and internal defect appearance always occur in the process of sticking the triamine paper, so that the qualification rate of the product is seriously reduced.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides a melamine paper veneer base plate.
One side of the middle core layer is connected with the upper glue-mixed wood powder layer, the other side of the middle core layer is connected with the lower glue-mixed wood powder layer, and the middle core layers are connected between the upper glue-mixed wood powder layer and the lower glue-mixed wood powder layer.
The wood board is connected between 2 middle core layers. The upper glue-mixed wood powder layer and the lower glue-mixed wood powder layer are formed by directly hot-pressing wood powder after being mixed with glue on the surface of the middle core layer or the surface of the carpentry board. The middle core layer comprises a longitudinal wood structure layer and a transverse wood structure layer.
A manufacturing method of a melamine paper veneer board substrate comprises the following steps:
the method comprises the steps of selecting a multilayer board or a blockboard, and preparing the three-amino board with a three-layer structure by a wood powder glue mixing process step, a paving process step, a prepressing process step, a hot pressing process step and a polishing process step, wherein the upper layer and the lower layer are both wood powder layers, and the middle core layer is the multilayer board or the blockboard.
The utility model has the advantages of such compound mode, the main objective is in order to solve the tradition and uses multiply wood and carpenter board as basic wood-based plate, behind laminating wood face skin or science and technology veneer, after applying ointment or plaster melamine paper again, a series of problems such as scorching, carbonization, fracture, internal defect that exist expose, and on the other hand can overcome the condition that wood face skin gradually reduces day by day, reduces the single restricted problem of enterprise's production raw and other materials.
Drawings
The invention itself, however, as well as many of the attendant advantages thereof, will be best understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein like reference numerals indicate like parts throughout the several views, and wherein:
fig. 1 is a schematic view of the structure of the present invention.
Fig. 2 is a schematic diagram of a second structure of the present invention.
The present invention will be further explained with reference to the drawings and examples.
Detailed Description
Obviously, many modifications and variations of the present invention based on the spirit of the present invention will be apparent to those skilled in the art.
As used herein, the singular forms "a", "an", "the" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. It will be understood that when an element, component or section is referred to as being "connected" to another element, component or section, it can be directly connected to the other element or section or intervening elements or sections may also be present. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art.
The following examples are further illustrative in combination to facilitate understanding of the embodiments, and are not to be construed as limiting the invention.
Example 1: as shown in fig. 1 and 2, a melamine paper veneer substrate comprises an upper mixed bakelite powder layer 1, a lower mixed bakelite powder layer 2, and a middle core layer 3, wherein the middle core layer 3 comprises a wood longitudinal structure layer 5 and a wood transverse structure layer 4.
One side of the middle core layer 3 is connected with the upper mixed bakelite powder layer 1, the other side of the middle core layer 3 is connected with the lower mixed bakelite powder layer 2, and the middle core layer 3 is connected between the upper mixed bakelite powder layer 1 and the lower mixed bakelite powder layer 2.
The wood board 6 is connected between 2 intermediate core layers 3.
The middle core layer 3 and the blockboard 6 of the multilayer board are both market finished product base materials, and the upper glue-mixed wood powder layer 1 and the lower glue-mixed wood powder layer 2 are formed by directly hot-pressing the wood powder after being mixed with glue on the surface of the middle core layer 3 or the blockboard 6.
The upper mixed bakelite powder layer 1 and the lower mixed bakelite powder layer 2 are formed into a compact wood layer with the density of more than 650kg/m3 through 40-200 meshes of wood powder, mixing with glue, performing cold pressing and hot pressing, and polishing to obtain the wood layer with the thickness of 0.01-1.5 mm.
The glue can be one or more of water-based polyvinyl acetate emulsion, water-based acrylic emulsion, soybean protein glue, water-based polyurethane emulsion, urea-formaldehyde resin and phenolic resin, and the soybean protein glue and the polyvinyl acetate emulsion are preferred.
The middle core layer 3 is a multi-layer board with a structure of poplar, eucalyptus globulus, willow eucalyptus, poplar birch and whole birch, and the blockboard 6 is a blockboard with a structure of poplar core, tung core, fir core, birch core and radiation pine core.
The melamine decorative board can be used for manufacturing and producing a series of products such as door boards, carved door boards, floors, plastic uptake door boards and the like besides the melamine decorative board.
Example 2: a manufacturing method of a melamine paper veneer board substrate comprises the following steps:
taking the eucalyptus globulus wood multilayer as an example, 50-mesh fine wood powder enters a glue mixer through a bin, soybean protein glue is added according to 20% of the weight of the wood powder, the mixture is uniformly mixed after high-speed stirring, the uniformly mixed glue-mixed material is conveyed to a paving system through a belt, the paving system uniformly paves the powder on a conveying belt, then a 17.5mm thick eucalyptus globulus wood multilayer substrate is placed on the glue-mixed material at the bottom layer, surface glue-mixed material paving is carried out, the paved board is formed by rolling by a roller press, the formed board is hot-pressed on a laminating machine, the hot-pressing temperature is 180 ℃, the time is 40s, the pressure is 10Mpa, and the melamine paper veneer substrate is obtained after polishing after the hot-pressing is finished.
Example 3: a manufacturing method of a melamine paper veneer board substrate comprises the following steps:
taking a fir core wood board as an example, adding 60-mesh wood powder into a polyvinyl acetate emulsion according to 15% of the weight of the wood powder, uniformly mixing, then paving the mixed wood powder on two sides of a 16.5 mm-later all-eucalyptus solid wood multilayer substrate, carrying out cold press molding, carrying out hot pressing at 140 ℃, and polishing after the hot pressing is finished to obtain the melamine paper veneer substrate.
Example 4: a manufacturing method of a melamine paper veneer board substrate comprises the following steps:
taking a poplar core wood board as an example, 40-mesh fine wood powder enters a glue mixer through a bin, polyvinyl acetate emulsion is added into the glue mixer according to 15% of the weight of the wood powder, the mixture is uniformly mixed after high-speed stirring, the uniformly mixed glue-mixed material is conveyed to a paving system through a belt, the paving system uniformly paves powder on a conveying belt, then a 16.5mm thick poplar core wood board is placed on the bottom layer glue-mixed material, surface layer glue-mixed material paving is carried out, the paved board is formed by rolling by a rolling machine, the formed board is hot-pressed on a laminating machine, the hot-pressing temperature is 150 ℃, the time is 20s, the pressure is 6MPa, and the melamine paper veneer substrate is obtained after polishing after the hot-pressing is finished.
Example 5: a manufacturing method of a melamine paper veneer board substrate comprises the following steps:
the wood flour glue mixing process comprises the steps that wood flour of 40-100 meshes is metered and then enters a glue mixer, meanwhile, glue enters the glue mixer through a nozzle, glue mixing powder is formed after high-speed mixing, and then paving is carried out.
The glue can be one or more of water-based polyvinyl acetate emulsion, water-based acrylic emulsion, soybean protein glue, water-based polyurethane emulsion, urea-formaldehyde resin and phenolic resin, and the soybean protein glue and the polyvinyl acetate emulsion are preferred.
Paving, namely paving the bottom layer wood powder on a conveying belt uniformly according to the measurement, placing a multilayer board or a blockboard substrate on the conveying belt, continuously paving the upper layer powder, and then pre-pressing.
The prepressing process comprises the steps of adopting a shaving board production line for rolling and molding, adopting a cold press for single-sheet or multi-sheet prepressing and molding, preferably rolling and molding, and then carrying out hot pressing.
Hot pressing process, which adopts a single-layer or multi-layer press for hot pressing, or adopts a flat-pressing hot-pressing line for hot pressing, wherein the hot pressing pressure is controlled at 7-12Mpa, and the hot pressing time is 1.0-2.0min/mm (calculated according to the thickness of the surface layer).
The middle core layer is a multi-layer board of poplar, eucalyptus globulus, willow eucalyptus, poplar birch and birch structure, and the blockboard can be a blockboard of poplar, tung wood, fir wood, birch wood and radiata pine core structure.
And polishing the surface of the melamine paper veneer substrate after the hot pressing process step to obtain the melamine paper veneer substrate.
As described above, although the embodiments of the present invention have been described in detail, it will be apparent to those skilled in the art that many modifications are possible without substantially departing from the invention and its effects. Therefore, all such modifications are included in the scope of the present invention.
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023133569.5U CN215152649U (en) | 2020-12-23 | 2020-12-23 | A kind of melamine paper decorative panel substrate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202023133569.5U CN215152649U (en) | 2020-12-23 | 2020-12-23 | A kind of melamine paper decorative panel substrate |
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| CN215152649U true CN215152649U (en) | 2021-12-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549698A (en) * | 2020-12-23 | 2021-03-26 | 孙小力 | Melamine paper veneer substrate and manufacturing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549698A (en) * | 2020-12-23 | 2021-03-26 | 孙小力 | Melamine paper veneer substrate and manufacturing method thereof |
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Address after: 273305 Baier Industrial Park, Bianqiao Town, Pingyi County, Linyi City, Shandong Province Patentee after: Sun Xiaoli Address before: Beier Industrial Park, Bianqiao Town, Pingyi County, Linyi City, Shandong Province 273305 Patentee before: Sun Xiaoli |
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