CN215150551U - Movable thermal insulation material mixing station - Google Patents
Movable thermal insulation material mixing station Download PDFInfo
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- CN215150551U CN215150551U CN202121172291.4U CN202121172291U CN215150551U CN 215150551 U CN215150551 U CN 215150551U CN 202121172291 U CN202121172291 U CN 202121172291U CN 215150551 U CN215150551 U CN 215150551U
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Abstract
A movable thermal insulation material mixing station comprises a walking frame, wherein a light material bin, a heavy material bin, a water storage tank, a weighing box and a mixer are arranged on the frame; a transmission device is arranged between the light bunker and the stirrer; the weighing box is arranged above the stirrer, a discharge port of the weighing box corresponds to a raw material inlet of the stirrer, and the heavy material bin is connected with the weighing box through a pipeline type heavy material conveying device; the water outlet of the water storage tank is connected with the water inlet of the stirrer through a pipeline, and a valve is arranged on the pipeline. The utility model discloses a rational arrangement holds down the feed bin and the storage water tank of the various raw materialss that the capacity is enough to satisfy operation requirement on conventional frame, can mix the heat preservation mortar in the mixer in accurate proportion, has portability and convenience, for the very outstanding insulation material of wide use thermal insulation performance provides the guarantee on the building site of various situations, makes the contribution for the improvement of the thermal insulation performance of house residence and the energy consumption greatly reduced that reduces heating in winter and cooling in summer.
Description
Technical Field
The utility model relates to a portable stirring station especially provides a portable insulation material stirring station.
Background
The heat insulating material is widely used in building engineering, wherein the components comprise light materials and heavy materials which need to be mixed in proportion, and then water is added for stirring. Use insulation material's building site often is the heat preservation wall surface of preparation outer wall, roof heat preservation, if the construction site of building, can set up mixer and material storehouse at the scene, but, under a large number of conditions, the scene does not set up the place of feed bin, and the construction site is changeable, the particularity of place and the variability of building site, do not allow to set up agitating unit and former feed bin on the spot, and need use the insulation material who stirs as early as possible, then, on-vehicle agitating unit just becomes the urgent need of this trade and equips.
In the prior art, a mixer is usually mounted on a frame, various raw materials and water are added into the mixer at a fixed place, then the mixer is started, and the mixing is carried out simultaneously during the running process of the vehicle. And when the construction site is reached, the stirred materials can be provided for the construction site. However, such a mixer is suitable for the preparation of concrete materials, but the preparation of insulation materials is not suitable. The heat insulating material with excellent heat insulating performance is painted to inner wall or outer wall to raise the heat insulating performance by 30-70% compared with common wall and reduce the cost of winter heating by over one half! The light component polyphenyl particles and the heavy component stone are mixed with water and then need to be used within a short time, and if the light component polyphenyl particles and the heavy component stone are not used after a period of stirring, the light component stone is invalid. Therefore, it is necessary to provide a mixer truck which simultaneously loads various raw materials placed on a truck frame.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a portable insulation material stirring station that can load various raw and other materials and agitating unit simultaneously according to the demand among the prior art.
The purpose of the utility model is realized like this:
a movable thermal insulation material mixing station comprises a walking frame, wherein a light material bin for containing light raw materials, a heavy material bin for containing heavy raw materials, a water storage tank, a weighing box and a mixer are fixedly arranged on the frame;
a light raw material feeding hole is formed above the light material bin, and a light raw material discharging hole is formed below the light material bin; a heavy raw material inlet is arranged above the heavy material bin, and a heavy raw material outlet is arranged below the heavy material bin; a water inlet and a water outlet are arranged on the water storage tank; a raw material inlet, a water inlet and a mixture discharge port are arranged on the stirrer;
a transmission device is arranged between the light material bin and the stirrer and is used for connecting a light raw material discharge port of the light material bin with a raw material inlet on the stirrer; the weighing box is arranged above the stirrer, a discharge hole of the weighing box corresponds to a raw material inlet of the stirrer, and the heavy material bin is connected with the weighing box through a pipeline type heavy material conveying device, so that the heavy raw material is input into the weighing box through the heavy material bin; the water outlet of the water storage tank is connected with the water inlet of the stirrer through a pipeline, and a valve is arranged on the pipeline.
The utility model provides a portable insulation material stirring station sets up light feed bin on the frame and holds light raw materials, establishes heavy feed bin and holds heavy raw materials, still sets up the storage water tank and deposits water. When the heat insulation material needs to be prepared, valves on bin bottom discharge ports of a light bin and a heavy bin are opened, the light raw material is quantitatively conveyed into a stirrer through a conveying device, the heavy raw material is also conveyed into a weighing box through a pipeline type heavy material conveying device and then conveyed into the stirrer, water in a water storage tank is quantitatively added into the stirrer through a pipeline, therefore, the light raw material is directly conveyed into the stirrer from the light bin through the conveying device, the heavy raw material is firstly conveyed into the weighing box through the pipeline type heavy material conveying device and then is conveyed into the stirrer to be stirred in the stirrer, a vehicle is connected with a frame, and the light raw material is driven to a construction site to provide the heat insulation material for construction.
Preferably, the light material bin is arranged at one end of the frame, the heavy material bin is arranged beside the light material bin, a platform is arranged on the frame at the other end of the frame, the platform is higher than the plane of the frame, one part of the platform extends out of the frame, the mixer is arranged on the platform, a conical connecting pipe is arranged on a mixture discharge port at the bottom of the mixer, and the connecting pipe penetrates through the platform, so that a lower port of the connecting pipe is arranged below the platform; the water storage tank is arranged at the end part of the frame, and the side wall of the water storage tank leans against the side edge of the platform.
Furthermore, two conical outlets are arranged at the bottom of the light material bin to form a double discharge hole of the light raw material. The light raw materials density is little, if the light feed bin sets up an export, the cross-section of export design is bigger, especially goes the in-process ejection of compact open-air or vehicle, and the raw materials is blown away by wind easily, but if the export cross-section is smaller, the efficiency of preparation insulation material is influenced slowly in the ejection of compact, sets up two discharge gates, and the cross-section of every discharge gate can not be very big, but ejection of compact efficiency can improve doubly.
The light material bin is a conical shell with a rectangular cross section, and the discharge hole is formed in the bottom of a cavity of the conical shell.
Preferably, the heavy material bin is a conical shell with a rectangular cross section, the volume of the conical shell is smaller than that of the light material bin, and a conical outlet is arranged at the bottom of a conical cavity of the heavy material bin to form the heavy material outlet.
The design light feed bin heavy feed bin is little, and light feed bin is at the tip of frame moreover, and heavy feed bin is close to the barycenter position of frame in the inboard of light feed bin, makes the volume phase-match of the raw materials that bear like this, and the frame is more stable, also can be in the frame finite space with the bigger some of feed bin do, the more raw materials of storage. The light material bin and the heavy material bin are designed into conical shells with rectangular sections, so that the using area of the frame can be fully utilized, no space waste is caused, and all parts on the frame are compactly discharged.
Preferably, the conveying device between the light bunker and the blender comprises a guide rail, a skip car is arranged on the guide rail, and a driving device is also arranged to enable the skip car to move on the guide rail; be equipped with the hopper on this skip, be equipped with feed inlet and discharge gate on this hopper, lie in on this guide rail when light feed bin below, the feed inlet with light raw materials discharge gate corresponds, lies in on this guide rail when the mixer is other, the discharge gate is corresponding with the mixer raw materials entry.
In the mobile thermal mortar mixing station, the transportation of the light raw material into the mixer is a problem, if the light raw material is transported by a pipeline, the light raw material needs a power to flow in the pipeline, and the abrasion of the light raw material particles can be generated during the transportation, so that the shape of the light raw material particles is changed, and the properties of the light raw material particles mixed with the heavy raw material are influenced, particularly for the raw material such as polyphenyl particles. The utility model discloses in, the light raw materials passes through the skip to be carried, and not destroyed and conveying efficiency is higher in the transport of protection light raw materials that can be fine.
Between the skip car and the guide rail can be: and a driving device is arranged on the skip car, so that the skip car runs on the guide rail. However, the arrangement of the mobile thermal mortar mixing station on the frame, from the light bunker to the mixer, the guide rail may have a slope, so that the skip car needs to be provided with a brake device, and the complexity of operation is increased, therefore, a more preferable scheme is as follows:
the guide rail is a conveyor belt device, the skip car is fixed on a conveyor belt in the conveyor belt device, and the driving device is connected with the conveyor belt.
The structure can enable the skip car to be stable no matter on a horizontal guide rail or on a guide rail with slope to go up or down, meanwhile, the structure of the skip car is simple and easy to operate, a brake device is not needed, and meanwhile, energy consumption in conveying can be small, so that energy is saved.
When the skip arrived the raw materials entry of mixer, can design into the raw materials entry of mixer and be less than the discharge gate of hopper, open the flashboard of the discharge gate on the hopper, light raw materials can rely on gravity to fall into the mixer. The following preferences may also be employed:
and a jacking mechanism is arranged between one end of the hopper and the support of the conveying belt or the skip car, the other end of the hopper is hinged with the conveying belt or the support, and the jacking mechanism is connected with a driving mechanism.
Therefore, when the materials are unloaded from the hopper to the mixer, the jacking mechanism is started, the hopper is inclined, the unloading can be accelerated, and even if the light raw material inlet of the mixer is flush with the outlet of the skip car, the materials can be smoothly discharged by lifting up one end of the hopper.
With respect to the transport of heavy feedstocks, preferably:
pipeline formula heavy burden material conveyor is a screw conveyer, includes a pipeline, is equipped with feed inlet and discharge gate on this pipeline, this feed inlet with heavy feed bin heavy burden material discharge gate is connected, the discharge gate with the heavy burden raw materials entry of weighing the case corresponds, is equipped with a spiral auger in this pipeline.
In order to meet the requirement of accurate proportion mixing, heavy raw materials entering the stirrer are weighed through a weighing box, and the control of the amount of the light raw materials can be limited through a feeding hopper of a skip car. For example, a scale may be provided on the inner wall of the hopper to determine the amount of light raw material in the hopper. The cavity of the hopper is made into a set volume. Furthermore, a removable partition may be provided in the hopper, and the volume of the two cavities separated by the partition is also set. According to specific use requirements, the whole space of the hopper is filled with materials, or the space separated by the partition plate is filled with materials. The amount of water added can be controlled by setting scales on the water tank.
The utility model provides a mobile thermal insulation mortar mixing station, which changes the mode of singly arranging a mixer on the frame in the prior art, arranges various raw material bins on the frame, can realize the use of mixing at present according to the requirement, and arranges light material bins and heavy material bins with different structures according to the characteristic of great difference of the weight of the raw materials, thereby being beneficial to containing enough raw materials in the limited space of the frame; set up the solitary case of weighing of heavy matter raw materials, can make the insulation material composition of preparation weigh more accurately, the utility model has the characteristics of it is portable and convenient, can extensively use insulation material that thermal insulation performance is very outstanding on the building site of various situations to provide the guarantee, make the contribution for the improvement of the thermal insulation performance of house residence and the energy consumption greatly reduced that reduces heating in winter and cooling in summer.
The invention is further illustrated by the following figures and examples.
Drawings
Fig. 1 is a schematic view of a three-dimensional structure of an embodiment of the mobile thermal mortar mixing station provided by the present invention.
Fig. 2 is a schematic front view of the mobile thermal mortar mixing station shown in fig. 1.
FIG. 3 is a schematic diagram of a right-side view structure of the mobile thermal mortar mixing station shown in FIG. 1.
Wherein: the device comprises a frame 1, a platform 11, a light material bin support 12, a heavy material bin support 13, a light material bin 2, a light material discharge port I21, a light material discharge port II 22, a light material feed port 23, a cross beam 24, a heavy material bin 3, a conical outlet 31, a heavy material feed port 32, a water storage tank 4, a stirrer 5, a raw material inlet 51, a mixture discharge port upper conical connecting pipe 52, a stirring shaft 53, a skip car 6, a conveyer belt device 7, a pipeline type heavy material conveying device 8, a feed port 81, a discharge port 82, a weighing box 9, a feed port 91 and a discharge port 92.
Detailed Description
Fig. 1 to fig. 3 show a specific embodiment of the mobile thermal mortar mixing station according to the present invention.
The device comprises a walking frame 1, wherein a light material bin 2 for containing lighter materials, a heavy material bin 3 for containing heavier materials, a water storage tank 4 and a stirrer 5 are fixedly arranged on the frame 1;
the front end of frame 1 is arranged in to light feed bin 2, heavy burden storehouse 3 sets up beside light feed bin 2, set up a platform 11 in the rear end of frame 1, frame 1 is stretched out to the extension backward of a part of this platform 11, platform 11 is higher than the plane of frame 1, set up mixer 5 on platform 11, set up agitating unit in mixer 5's the casing, for example can be two (mixing) shafts 53, it is uncovered in the upper end of mixer 5 casing, constitute raw materials entry 51 and set up the mixture discharge port at the lower extreme of casing, set up a toper takeover 52 on the mixture discharge port, the takeover passes platform 11, make the lower port of takeover arrange the below of platform in, and at the back of the rear wheel of frame, in order to contain the good heat preservation mortar of connecing. The water storage tank 4 is arranged at the end part of the frame 1, and the side wall of the water storage tank 4 leans against the platform 11.
The front end of the frame 1 is provided with a light material bin bracket 12, and the light material bin 2 is arranged on the light material bin bracket 12. The light material bin 2 is a conical shell with a rectangular cross section, and two conical outlets are arranged at the bottom of a cavity of the conical shell to form a light raw material discharge port I21 and a light raw material discharge port II 22; a light raw material feeding port 23 is arranged above the light material bin 2, and a cross beam 24 is additionally arranged in the middle of the feeding port in the length direction.
A heavy bunker support 13 is arranged beside the light bunker support 12, and the heavy bunker 3 is arranged on the heavy bunker support 13. The heavy material bin 3 is a conical shell with a rectangular cross section, the width and the height of the conical shell are equal to those of the light material bin in the width direction, but the length direction of the conical shell is shorter, so that the volume of the conical shell is smaller than that of the light material bin 2, and a conical outlet 31 is arranged at the bottom of a conical cavity of the heavy material bin 3 to form a heavy material outlet. A heavy raw material feed inlet 32 is provided above the heavy material bin 3.
And the feed inlets at the upper ends of the light material bin 2 and the heavy material bin 3 are respectively provided with a material bin cover.
A transmission device is arranged between the light material bin 2 and the stirrer 5 and is used for connecting a light raw material outlet of the light material bin with a raw material inlet 51 on the stirrer; the transmission device between the light bunker 2 and the stirrer 5 comprises a guide rail, a skip car 6 is arranged on the guide rail, and a driving device is also arranged to enable the skip car to move on the guide rail; in a preferred embodiment, the guide rail is a conveyor belt device 7, the skip car 6 is fixed on a conveyor belt in the conveyor belt device, and the driving device is connected with the conveyor belt; and starting the driving device, and moving the conveying belt to drive the skip car 6 fixed on the conveying belt to move. The conveyor belt is a horizontal conveyor belt below the light material bin 2, and then is an inclined conveyor belt which gradually rises until the raw material inlet 51 of the stirrer 5.
A jacking mechanism is arranged between one end of a hopper on the skip car 6 and a support of the skip car, the other end of the hopper is hinged with the support of the skip car, and the jacking mechanism is connected with a driving mechanism which can be a motor or a hydraulic device. A feeding hole at the top and a discharging hole at the side face of the end part are arranged on the hopper on the skip car 6, when the skip car 6 is positioned below the light material bin 2 on the conveying belt, the feeding hole of the hopper corresponds to the first light raw material discharging hole 21 and the second light raw material discharging hole 22, and when the skip car 6 is positioned beside the stirrer 5 on the conveying belt, the discharging holes and the raw material inlet of the stirrer 5 are positioned on the same horizontal plane. However, since the skip car 6 on the conveyor belt is inclined, the light raw material in the hopper cannot be poured into the blender 5, and at this time, the driving mechanism of the jacking mechanism can be started to jack the lower end of the hopper, so that the raw material in the hopper is poured into the shell of the blender 5 from the side discharge hole. Then, a driving mechanism of the jacking mechanism is started to reset the hopper, the conveying belt is started reversely, and the skip car 6 is conveyed back to the lower part of the light material bin 2 to prepare for next conveying of the light raw materials.
The heavy material bin 3 and the stirrer 5 are connected through a pipeline type heavy material conveying device 8; a weighing box 9 is arranged above the stirrer 5, a feed inlet 91 and a discharge outlet 92 are arranged on the weighing box 9, the feed inlet 91 corresponds to the discharge outlet of the pipeline type heavy material conveying device 8, and the discharge outlet 92 corresponds to the raw material inlet 51 of the stirrer 5. The pipeline type heavy material conveying device 8 is a screw conveyor and comprises a pipeline, a feed inlet 81 and a discharge outlet 82 are arranged on the pipeline, the feed inlet 81 is connected with a heavy material discharge outlet 41 of the heavy material bin 4, the discharge outlet 82 corresponds to a feed inlet of the weighing box 9, and a screw auger is arranged in the pipeline. The pipeline is obliquely arranged, the pipeline and the inclined section conveying belt are arranged in parallel in the width direction of the frame 1, and the space below the pipeline and the inclined section conveying belt is just used for arranging the water storage tank 4. A water inlet and a water outlet are arranged on the water storage tank 4; the water outlet of the water storage tank is provided with a water pipe, the water pipe is connected to the water inlet of the stirring machine and is used for conveying water for mixing the thermal insulation mortar into the stirring machine 5, and the pipeline is provided with a valve. The water inlet may be integrated with the raw material inlet 51 or may be provided separately.
The utility model provides a portable insulation material stirring station, in frame 1 plus 11 total length 12.4 meters of platform of extension, width 2.6 meters, high 3.692 meters's space, owing to rationally the overall arrangement, the light feed bin 2 that can splendid attire 8 cubic meters light raw materials, the heavy feed bin of splendid attire 3 cubic meters heavy raw materials and the storage water tank of 5 cubic meters water have been laid down to the arrangement. Can meet the requirement of preparing heat insulating materials with conventional construction dosage and is very convenient to use. The blender provided on the platform is of a capacity of 2 cubic meters, enabling the platform 11 to have good stability.
In a specific application example, the heat-insulating mortar is used for manufacturing a heat-insulating material with high heat-insulating performance, wherein the light raw material is polyphenyl particles, the heavy raw material is stone, the two raw materials are mixed in proportion, and water is added for stirring to obtain the heat-insulating mortar. In this embodiment, the addition amount of each raw material can be controlled so as to satisfy the requirement of the mixing ratio. The heavy raw material is added into the stirrer under the control of the weighing box, the light raw material can determine the adding amount of the polyphenyl particles by arranging scale marks on the side wall of the hopper, and the polyphenyl particles are added to corresponding scales when the light raw material is added into the hopper from the light hopper. Alternatively, the hopper may be formed with a volume, the volume being a basic volume, and the amount of light material added may be determined by adding several batches of light material. The amount of water added can be controlled by setting scales on the metering device on the water tank. In the preparation of the thermal insulation mortar, various raw materials are added into a stirrer and stirred for 5-8 minutes to form slurry, and the slurry is required to be used up within 2 hours.
Claims (9)
1. The utility model provides a portable insulation material stirring station which characterized in that: comprises a walking frame, a light material bin for containing light raw materials, a heavy material bin for containing heavy raw materials, a water storage tank, a weighing box and a stirrer are fixedly arranged on the frame;
a light raw material feeding hole is formed above the light material bin, and a light raw material discharging hole is formed below the light material bin; a heavy raw material inlet is arranged above the heavy material bin, and a heavy raw material outlet is arranged below the heavy material bin; a water inlet and a water outlet are arranged on the water storage tank; a raw material inlet, a water inlet and a mixture discharge port are arranged on the stirrer;
a transmission device is arranged between the light material bin and the stirrer and is used for connecting a light raw material discharge port of the light material bin with a raw material inlet on the stirrer; the weighing box is arranged above the stirrer, a discharge hole of the weighing box corresponds to a raw material inlet of the stirrer, and the heavy material bin is connected with the weighing box through a pipeline type heavy material conveying device, so that the heavy raw material is input into the weighing box through the heavy material bin; the water outlet of the water storage tank is connected with the water inlet of the stirrer through a pipeline, and a valve is arranged on the pipeline.
2. The mobile insulation mixing station of claim 1, wherein: the light material bin is arranged at one end of the frame, the heavy material bin is arranged beside the light material bin, a platform is arranged on the frame at the other end of the frame, the platform is higher than the plane of the frame, one part of the platform extends out of the frame, the stirrer is arranged on the platform, a conical connecting pipe is arranged on a mixed material discharge port at the bottom of the stirrer, and the connecting pipe penetrates through the platform, so that the lower port of the connecting pipe is arranged below the platform; the water storage tank is arranged at the end part of the frame, and the side wall of the water storage tank leans against the side edge of the platform.
3. The mobile insulation mixing station of claim 1, wherein:
the bottom of the light material bin is provided with two conical outlets to form a double discharge hole of the light raw material; and/or the presence of a gas in the gas,
the light material bin is a conical shell with a rectangular cross section, and the bottom of a cavity of the conical shell is provided with the discharge hole; and/or the presence of a gas in the gas,
the heavy material bin is a conical shell with a rectangular cross section, the volume of the conical shell is smaller than that of the light material bin, and a conical outlet is arranged at the bottom of a conical cavity of the heavy material bin to form the heavy material outlet.
4. The mobile insulation mixing station of claim 1, wherein:
the conveying device between the light bunker and the stirrer comprises a guide rail, a skip car is arranged on the guide rail, and a driving device is also arranged to enable the skip car to move on the guide rail; be equipped with the hopper on this skip, be equipped with feed inlet and discharge gate on this hopper, lie in on this guide rail when light feed bin below, with light raw materials discharge gate corresponds, lie in on this guide rail when the mixer is other, the discharge gate with the mixer raw materials entry is corresponding.
5. The mobile insulation mixing station of claim 1, wherein: pipeline formula heavy burden material conveyor is a screw conveyer, includes a pipeline, is equipped with feed inlet and discharge gate on this pipeline, this feed inlet with heavy feed bin heavy burden material discharge gate is connected, the discharge gate with the feed inlet of heavy burden material weighing box corresponds, is equipped with a spiral auger in this pipeline.
6. The mobile insulation mixing station of claim 4, wherein:
the guide rail is a conveyor belt device, the skip car is fixed on a conveyor belt in the conveyor belt device, and the driving device is connected with the conveyor belt; and/or the presence of a gas in the gas,
and a jacking mechanism is arranged between one end of the hopper and the support or the conveying belt of the skip car, the other end of the hopper is hinged with the support or the conveying belt of the skip car, and the jacking mechanism is connected with a driving mechanism.
7. The mobile insulation mixing station of claim 6, wherein: the conveyer belt is a horizontal segment conveyer belt below the light feed bin, and then is an inclined segment conveyer belt and rises gradually until the light raw material of mixer enters the mouth.
8. The mobile insulation mixing station of claim 5, wherein: the pipeline in the pipeline type heavy material conveying device is obliquely arranged.
9. The mobile insulation mixing station of claim 4, wherein:
scales are arranged on the inner wall of the hopper so as to determine the amount of the light raw materials in the hopper; and/or the presence of a gas in the gas,
making the cavity of the hopper into a set volume; and/or the presence of a gas in the gas,
a detachable partition plate is arranged in the hopper, and the volumes of at least two cavities separated by the partition plate are set; and/or the presence of a gas in the gas,
and a metering device is arranged on the water storage tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121172291.4U CN215150551U (en) | 2021-05-28 | 2021-05-28 | Movable thermal insulation material mixing station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121172291.4U CN215150551U (en) | 2021-05-28 | 2021-05-28 | Movable thermal insulation material mixing station |
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| Publication Number | Publication Date |
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| CN215150551U true CN215150551U (en) | 2021-12-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121172291.4U Active CN215150551U (en) | 2021-05-28 | 2021-05-28 | Movable thermal insulation material mixing station |
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| CN (1) | CN215150551U (en) |
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2021
- 2021-05-28 CN CN202121172291.4U patent/CN215150551U/en active Active
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