CN215150357U

CN215150357U - Light material conveying system in movable heat-insulating material mixing station

Info

Publication number: CN215150357U
Application number: CN202121173708.9U
Authority: CN
Inventors: 康卿
Original assignee: Zhuozhou Shun Kang Science And Technology Development Co ltd
Current assignee: Zhuozhou Shun Kang Science And Technology Development Co ltd
Priority date: 2021-05-28
Filing date: 2021-05-28
Publication date: 2021-12-14
Anticipated expiration: 2031-05-28

Abstract

The utility model provides a light material conveying system in a movable heat-insulating material mixing station, which comprises a light material bin and a transmission device on a frame, wherein a light raw material feeding port is arranged above the light material bin, and a light raw material discharging port is arranged below the light material bin; the transmission device comprises a guide rail, a skip car and a driving device, wherein the skip car is arranged on the guide rail; the skip car is provided with a hopper, and the hopper is provided with a feeding hole and a discharging hole. The light material conveying system realizes that light raw materials are conveyed to the stirrer from the light material bin at high efficiency, the materials cannot be broken in the conveying process, the physical characteristics of the materials are not influenced, the properties of the materials after being stirred into heat-insulating mortar with other raw materials are ensured, a guarantee is provided for widely using heat-insulating materials with extremely excellent heat-insulating performance on construction sites of various situations, and contribution is made to the improvement of the heat-insulating performance of house residences and the reduction of the energy consumption of heating in winter and cooling in summer.

Description

Light material conveying system in movable heat-insulating material mixing station

Technical Field

The utility model relates to a portable stirring station especially provides a light material conveying system in portable insulation material stirring station.

Background

The heat insulating material is widely used in building engineering, wherein the components comprise light materials and heavy materials which need to be mixed in proportion, and then water is added for stirring. Use insulation material's building site often is the heat preservation wall surface of preparation outer wall, roof heat preservation, if the construction site of building, can set up mixer and material storehouse at the scene, but, under a large number of conditions, the scene does not set up the place of feed bin, and the construction site is changeable, the particularity of place and the variability of building site, do not allow to set up agitating unit and former feed bin on the spot, and need use the insulation material who stirs as early as possible, then, on-vehicle agitating unit just becomes the urgent need of this trade and equips.

In the prior art, a mixer is usually mounted on a frame, various raw materials and water are added into the mixer at a fixed place, then the mixer is started, and the mixing is carried out simultaneously during the running process of the vehicle. And when the construction site is reached, the stirred materials can be provided for the construction site. However, such a mixer is suitable for the preparation of concrete materials, but the preparation of insulation materials is not suitable. The heat insulating material with excellent heat insulating performance is painted to inner wall or outer wall to raise the heat insulating performance by 30-70% compared with common wall and reduce the cost of winter heating by over one half! The light component polyphenyl particles and the heavy component stone are mixed with water and then need to be used within a short time, and if the light component polyphenyl particles and the heavy component stone are not used after a period of stirring, the light component stone is invalid. Therefore, it is necessary to provide a mixer truck which simultaneously loads various raw materials placed on a truck frame.

It is difficult to provide a bin of raw materials on a truck and to transfer the contents of the bin to a blender on the truck, particularly for light weight materials such as polystyrene particles in insulation. If pipeline air flow conveying is used, the energy consumption is high, and if spiral conveying is adopted, the shape of the material can be damaged, and the performance of the manufactured heat-insulating material is influenced. How to convey light raw materials into a stirrer with high efficiency is a problem to be solved urgently.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a light material conveying system in portable insulation material mixing plant that can load various raw and other materials and agitating unit simultaneously according to the demand among the prior art.

The purpose of the utility model is realized like this:

a light material conveying system in a movable heat-insulating material mixing station comprises a light material bin and a conveying device, wherein the light material bin is arranged on a frame which can be connected with a motor vehicle; the conveying device between the light bunker and the stirrer comprises a guide rail, a skip car is arranged on the guide rail, and a driving device is also arranged to enable the skip car to move on the guide rail; be equipped with the hopper on this skip, be equipped with feed inlet and discharge gate on this hopper, when this skip is located on this guide rail when light feed bin below, the feed inlet with light raw materials discharge gate corresponds, when this skip is located on this guide rail when the mixer is other, the discharge gate with light raw materials entry is corresponding.

The utility model discloses in, the light raw materials passes through skip and conveyer belt and carries, and not destroyed and transport efficiency is higher in the transport of protection light raw materials that can be fine.

Furthermore, two conical outlets are arranged at the bottom of the light material bin to form a double discharge hole of the light raw material.

The light material bin is a conical shell with a rectangular cross section, and the discharge hole is formed in the bottom of a cavity of the conical shell.

The light raw materials density is little, if the light feed bin sets up an export, the cross-section of export design is bigger, especially goes the in-process ejection of compact open-air or vehicle, and the raw materials is blown away by wind easily, but if the export cross-section is smaller, the efficiency of preparation insulation material is influenced slowly in the ejection of compact, sets up two discharge gates, and the cross-section of every discharge gate can not be very big, but ejection of compact efficiency can improve doubly.

Between the skip car and the guide rail can be: and a driving device is arranged on the skip car, so that the skip car runs on the guide rail. However, the arrangement of the mobile thermal mortar mixing station on the frame, from the light bunker to the mixer, the guide rail may have a slope, so that a braking device needs to be configured on the skip car, and the complexity of operation is increased, therefore, a preferred scheme is as follows:

the guide rail is a conveyor belt device, the skip car is fixed on a conveyor belt in the conveyor belt device, and the driving device is connected with the conveyor belt.

The structure can enable the skip car to be stable no matter on a horizontal guide rail or on a guide rail with a slope to go up or down, meanwhile, the structure of the skip car is simple, the operation is simple, meanwhile, the energy consumption in the conveying process is small, and the energy is saved.

When the skip arrives at the raw material inlet of the stirrer, the raw material inlet can be designed to be lower than the discharge hole of the hopper, the flashboard of the discharge hole on the skip is opened, and the light raw material can fall into the stirrer by means of gravity.

The following preferences may also be employed:

and a jacking mechanism is arranged between one end of the hopper and the support of the conveying belt or the skip car, the other end of the hopper is hinged with the conveying belt or the support, and the jacking mechanism is connected with a driving mechanism.

Therefore, when the material is unloaded from the hopper to the mixer, the jacking mechanism is started, the hopper is inclined, the unloading can be accelerated, and even if the light raw material inlet of the mixer is flush with the outlet of the skip car, the material can be smoothly discharged by lifting up one end of the skip car.

In order to ensure the accurate adding amount of the light raw materials during stirring, the hopper can be made into a chamber with a set volume; or, set up the slot in the hopper, set up the picture peg in the slot in order to separate into the holding space of two at least settlement volumes with the hopper cavity, can also set up the scale on the inner wall of hopper.

Thus, the light raw material can be filled in the set chamber of the hopper for metering.

The utility model provides a light material conveying system in portable heat preservation mortar mixing plant, realized during light raw materials carries the mixer from light feed bin high efficiency, and the material can not by the breakage in transportation process, do not influence its physical characteristic, ensure to stir into the property behind the heat preservation mortar with other raw materials, can extensively use the insulating material that the thermal insulation performance is very outstanding on the building site of various situations to provide the guarantee, make the contribution for the improvement of the thermal insulation performance of house and the energy consumption greatly reduced that reduces heating in winter and cooling in summer.

The invention is further illustrated by the following figures and examples.

Drawings

Fig. 1 is a schematic view of a three-dimensional structure of an embodiment of the mobile thermal mortar mixing station provided by the present invention.

Fig. 2 is a schematic front view of the mobile thermal mortar mixing station shown in fig. 1.

FIG. 3 is a schematic diagram of a right-side view structure of the mobile thermal mortar mixing station shown in FIG. 1

Wherein: the device comprises a frame 1, a platform 11, a light material bin support 12, a heavy material bin support 13, a light material bin 2, a light material discharge port I21, a light material discharge port II 22, a light material feed port 23, a cross beam 24, a heavy material bin 3, a conical outlet 31, a heavy material feed port 32, a water storage tank 4, a stirrer 5, a raw material inlet 51, a mixture discharge port upper conical connecting pipe 52, a stirring shaft 53, a skip car 6, a conveyer belt device 7, a pipeline type heavy material conveying device 8, a feed port 81, a discharge port 82, a weighing box 9, a feed port 91 and a discharge port 92.

Detailed Description

Fig. 1 to 3 show an embodiment of a mobile thermal mortar mixing station.

The device comprises a walking frame 1, a light material bin 2 for containing lighter materials is fixedly arranged on the frame 1, and a heavy material bin 3 for containing heavier materials, a water storage tank 4 and a stirrer 5 are also arranged on the frame;

the front end of frame 1 is arranged in to light feed bin 2, heavy burden storehouse 3 sets up beside light feed bin 2, set up a platform 11 in the rear end of frame 1, frame 1 is stretched out to the extension backward of a part of this platform 11, platform 11 is higher than the plane of frame 1, set up mixer 5 on platform 11, set up agitating unit in mixer 5's the casing, for example can be two (mixing) shafts 53, it is uncovered in the upper end of mixer 5 casing, constitute raw materials entry 51 and set up the mixture discharge port at the lower extreme of casing, set up a toper takeover 52 on the mixture discharge port, the takeover passes platform 11, make the lower port of takeover arrange the below of platform in, and at the back of the rear wheel of frame, in order to contain the good heat preservation mortar of connecing. The water storage tank 4 is arranged at the end part of the frame 1, and the side wall of the water storage tank 4 leans against the platform 11.

The front end of the frame 1 is provided with a light material bin bracket 12, and the light material bin 2 is arranged on the light material bin bracket 12. The light material bin 2 is a conical shell with a rectangular cross section, and two conical outlets are arranged at the bottom of a cavity of the conical shell to form a light raw material discharge port I21 and a light raw material discharge port II 22; a light raw material inlet 23 is arranged above the light material bin 2, a cross beam 24 is additionally arranged in the middle of the inlet in the length direction, and a cover (not shown in the figure) can be further arranged on the light raw material inlet 23.

A heavy bunker support 13 is arranged beside the light bunker support 12, and the heavy bunker 3 is arranged on the heavy bunker support 13. The heavy material bin 3 is a conical shell with a rectangular cross section, the width and the height of the conical shell are equal to those of the light material bin in the width direction, but the length direction of the conical shell is shorter, so that the volume of the conical shell is smaller than that of the light material bin 2, and a conical outlet 31 is arranged at the bottom of a conical cavity of the heavy material bin 3 to form a heavy material outlet. A heavy raw material feed inlet 32 is provided above the heavy material bin 3. A feed bin cover can also be arranged on the feed inlet at the upper end of the heavy feed bin 3.

A transmission device is arranged between the light material bin 2 and the stirrer 5 and is used for connecting a light raw material outlet of the light material bin with a raw material inlet 51 on the stirrer; the transport device between the light bunker 2 and the mixer 5 comprises a guide rail on which a skip 6 is arranged, and a drive device is also arranged so that the skip moves on the guide rail. The skip can be a car that travels on rails, on which a drive device, for example a dc motor, is arranged. And a brake device is also arranged on the skip car. As shown in figure 1, the guide rail is provided with a slope section, the skip car climbs the slope to reach the upper part of the mixer, the skip car is required to stop on the guide rail to feed materials into the mixer, and the brake device is required to stop the skip car on the guide rail.

In a preferred embodiment, the guide rail is a conveyor belt device 7, the skip car 6 is fixed on a conveyor belt in the conveyor belt device, and the driving device is connected with the conveyor belt for running; and starting the driving device, and moving the conveying belt to drive the skip car 6 fixed on the conveying belt to move. The conveyor belt is a horizontal conveyor belt below the light material bin 2, and then is an inclined conveyor belt which gradually rises until the raw material inlet 51 of the stirrer 5. In the embodiment, the skip car is fixed on the conveying belt, so that a brake device is not needed, the skip car moves to the upper part of the stirring machine along with the movement of the conveying belt, and the skip car can be stopped on the slope section as long as a driving device of the conveying belt is stopped. At this point, the discharge port at the bottom of the hopper can be opened to add the light raw material to the blender. However, the bottom of the hopper is required to be conical, and the conical bottom will increase the height of the hopper, so that the height of the discharge hole below the light material bin is also influenced, and the storage capacity of the light material bin is influenced. Thus, a further preferred example is:

on the basis of the foregoing embodiment, a jacking mechanism is disposed between one end of the hopper on the skip car 6 and the support of the skip car, the other end of the hopper is hinged to the support of the skip car, and the jacking mechanism is connected to a driving mechanism, which may be a motor or a hydraulic device. A feeding hole at the top and a discharging hole at the side face of the end part are arranged on the hopper on the skip car 6, when the skip car 6 is positioned below the light material bin 2 on the conveying belt, the feeding hole of the hopper corresponds to the first light raw material discharging hole 21 and the second light raw material discharging hole 22, and when the skip car 6 is positioned beside the stirrer 5 on the conveying belt, the discharging holes and the raw material inlet of the stirrer 5 are positioned on the same horizontal plane. However, since the skip car 6 on the conveyor belt is inclined, the light raw material in the hopper cannot be poured into the blender 5, and at this time, the driving mechanism of the jacking mechanism can be started to jack the lower end of the hopper, so that the raw material in the hopper is poured into the shell of the blender 5 from the side discharge hole. Then, a driving mechanism of the jacking mechanism is started to reset the hopper, the conveying belt is started reversely, and the skip car 6 is conveyed back to the lower part of the light material bin 2 to prepare for next conveying of the light raw materials. .

The heavy material bin 3 and the stirrer 5 are connected through a pipeline type heavy material conveying device 8; a weighing box 9 is arranged above the stirrer 5, a feed inlet 91 and a discharge outlet 92 are arranged on the weighing box 9, the feed inlet 91 corresponds to the discharge outlet of the pipeline type heavy material conveying device 8, and the discharge outlet 92 corresponds to the raw material inlet 51 of the stirrer 5. The pipeline type heavy material conveying device 8 is a screw conveyor and comprises a pipeline, a feed inlet 81 and a discharge outlet 82 are arranged on the pipeline, the feed inlet 81 is connected with a heavy material discharge outlet 41 of the heavy material bin 4, the discharge outlet 82 corresponds to a feed inlet of the weighing box 9, and a screw auger is arranged in the pipeline. The pipeline is obliquely arranged, the pipeline and the inclined section conveying belt are arranged in parallel in the width direction of the frame 1, and the space below the pipeline and the inclined section conveying belt is just used for arranging the water storage tank 4. A water inlet and a water outlet are arranged on the water storage tank 4; the water outlet of the water storage tank is provided with a water pipe, the water pipe is connected to the water inlet of the stirring machine and is used for conveying water for mixing the thermal insulation mortar into the stirring machine 5, and the pipeline is provided with a valve. The water inlet may be integrated with the raw material inlet 51 or may be provided separately.

In a specific application example, the heat-insulating mortar is used for manufacturing a heat-insulating material with high heat-insulating performance, wherein the light raw material is polyphenyl particles, the heavy raw material is stone, the two raw materials are mixed in proportion, and water is added for stirring to obtain the heat-insulating mortar. In this embodiment, the addition amount of each raw material can be controlled so as to satisfy the requirement of the mixing ratio. The heavy raw material is added into the stirrer under the control of the weighing box, the light raw material can determine the adding amount of the polyphenyl particles by arranging scale marks on the side wall of the hopper, and the polyphenyl particles are added to corresponding scales when the light raw material is added into the hopper from the light hopper. Alternatively, the hopper may be formed with a volume, the volume being a basic volume, and the amount of light material added may be determined by adding several batches of light material. It is also possible to provide slots in the hopper, insert plates in the slots, dividing the hopper chamber into, for example, two receiving spaces, and to fill the whole hopper with one quantity of light raw material and one of the receiving spaces with the other quantity of light raw material, depending on the quantity to be stirred. The adding amount of the light raw materials can be controlled by arranging scales on the inner side wall of the hopper.

The amount of water added can be controlled by setting scales on the metering device on the water tank.

In the preparation of the thermal insulation mortar, various raw materials are added into a stirrer and stirred for 5-8 minutes to form slurry, and the slurry is required to be used up within 2 hours.

Claims

1. The utility model provides a light material conveying system in portable insulation material stirring station which characterized in that: the light raw material feeding device comprises a light raw material bin and a transmission device, wherein the light raw material bin is arranged on a frame connected with a motor vehicle, the transmission device is used for connecting and connecting a light raw material discharging port of the light raw material bin with a raw material inlet of a stirrer which is also arranged on the frame, a light raw material feeding port is arranged above the light raw material bin, and a light raw material discharging port is arranged below the light raw material bin; the conveying device between the light bunker and the stirrer comprises a guide rail, a skip car is arranged on the guide rail, and a driving device is also arranged to enable the skip car to move on the guide rail; be equipped with the hopper on this skip, be equipped with feed inlet and discharge gate on this hopper, when this skip is located on this guide rail when light feed bin below, the feed inlet with light raw materials discharge gate corresponds, when this skip is located on this guide rail when the mixer is other, the discharge gate with light raw materials entry is corresponding.

2. The system for transporting lightweight materials in a mobile thermal mixing plant according to claim 1, wherein: the bottom of the light material bin is provided with two conical outlets to form a double discharge hole of the light raw material; and/or the presence of a gas in the gas,

3. The system for transporting lightweight materials in a mobile thermal mixing plant according to claim 1, wherein: the skip car is provided with a driving device, so that the skip car runs on the guide rail, and the skip car is provided with a brake device.

4. The system for transporting lightweight materials in a mobile thermal mixing plant according to claim 1, wherein: the guide rail is a conveyor belt device, the skip car is fixed on a conveyor belt in the conveyor belt device, and the driving device is connected with the conveyor belt.

5. The system for transporting lightweight materials in a mobile thermal mixing plant according to claim 4, wherein: and a jacking mechanism is arranged between one end of the hopper and the bracket of the conveying belt, the other end of the hopper is hinged with the bracket, and the jacking mechanism is connected with a driving mechanism.

6. The system for transporting lightweight materials in a mobile thermal mixing plant according to claim 1, wherein: and a jacking mechanism is arranged between one end of the hopper and the support of the skip car, the other end of the hopper is hinged with the support of the skip car, and the jacking mechanism is connected with a driving mechanism.

7. The system for transporting lightweight materials in a mobile thermal mixing plant according to claim 1, wherein: the hopper is made into a chamber with a set volume; and/or a slot is arranged in the hopper, and an inserting plate is arranged in the slot to divide a hopper chamber into at least two accommodating spaces with set volumes; and/or, the inner wall of the hopper is provided with scales.