CN215150543U

CN215150543U - Mortar batching system

Info

Publication number: CN215150543U
Application number: CN202120852870.7U
Authority: CN
Inventors: 黄秀任; 蒋金明; 劳华聪; 尧炼
Original assignee: Guangzhou Jijueyun Wulian Technology Co ltd
Current assignee: Chongqing Zhonglian Construction Technology Co., Ltd; Guangzhou jijueyun Wulian Technology Co.,Ltd.
Priority date: 2021-04-23
Filing date: 2021-04-23
Publication date: 2021-12-14
Anticipated expiration: 2031-04-23

Abstract

The utility model discloses a mortar feed proportioning system, including sand jar structure, powder jar structure, water pitcher structure and additive jar structure, the mixer is respectively through connecting pipe and sand jar structure, powder jar structure, water pitcher structure and additive jar structural connection, install SMD sensor on each supporting leg of mixer respectively, the sand jar structure is provided with first weighing sensor, the powder jar structure is provided with second weighing sensor, and the water pitcher structure is provided with the water measuring pump, additive jar structure is provided with the additive measuring pump, and the upper end of the sand jar of sand jar structure and the upper end of powder jar in the powder jar structure are connected with the water pitcher in the water pitcher structure through retrieving the pipe respectively, it stretches to the inside raw materials pan feeding structure that forms of water pitcher to retrieve the pipe. Through the utility model discloses can effectively improve degree of automation, improve production efficiency and product quality.

Description

Mortar batching system

Technical Field

The utility model belongs to mortar batching field especially relates to a mortar batching system.

Background

Mortar is a building material with wide application in building engineering. Cement is generally applied to construction works by concrete and mortar, and is used in much smaller amount than concrete because mortar is generally used as an auxiliary material for surface treatment or bonding of masonry and the like. The ready-mixed mortar refers to a commercial mortar produced by mixing and blending in a professional factory, and is different from a field stirring mortar. Due to the problems associated with the on-site preparation of mortar, coupled with the rise in labor costs, ready-mixed mortar has come to be shipped and is being produced and used in large quantities in european countries as early as the fifties of the 20 th century. In the production process, the existing batching system needs to be operated step by step manually, and the automation degree is high, so that the manual control has great influence on the quality of the product and the efficiency is low. Thus, a mortar compounding system is needed to meet the use requirements.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a mortar feed proportioning system can effectively improve degree of automation, improves production efficiency and product quality.

To achieve the purpose, the utility model provides a mortar batching system, which comprises a stirring machine, a sand tank structure for sand storage and discharge control, a powder tank structure for raw material powder storage and discharge control, a water tank structure for water storage and discharge control and an additive tank structure for additive storage and discharge control, wherein the stirring machine is respectively connected with the sand tank structure, the powder tank structure, the water tank structure and the additive tank structure through connecting pipes, patch type sensors are respectively arranged on each supporting leg of the stirring machine, the sand tank structure is provided with a first weighing sensor for detecting the weight change of sand in the sand tank structure, the powder tank structure is provided with a second weighing sensor for detecting the weight change of raw material powder in the powder tank structure, the water tank structure is provided with a water metering pump for monitoring the water discharge amount of the water tank structure, the admixture jar structure is provided with and is used for adding the admixture jar structure and emits the admixture measuring pump that the plus dosage monitored, mixer, first weighing sensor, husky jar structure, first weighing sensor, powder jar structure, second weighing sensor, water pitcher structure, water measuring pump, admixture jar structure and admixture measuring pump respectively with a controlling means signal connection, the upper end of the husky jar of husky jar structure and the upper end of powder jar in the powder jar structure are connected through retrieving pipe and water pitcher structure normal water jar respectively, thereby it stretches to form raw materials pan feeding dust collection structure inside the water pitcher to retrieve the pipe.

Preferably, the sand tank structure still including set up in the first rotary conveyor of sand tank lower extreme and set up and be used for the supplementary first vibrating motor of blowing on the lateral wall of sand tank lower part, a weighing sensor sets up on the supporting leg of sand tank, first rotary conveyor and first vibrating motor respectively with controlling means signal connection.

Preferably, the powder tank structure further comprises a second rotary conveyor arranged at the lower end of the powder tank and a second vibration motor arranged on the side wall of the lower part of the powder tank and used for discharging materials, the second weighing sensor is arranged on the supporting leg of the powder tank, and the second rotary conveyor and the second vibration motor are respectively in signal connection with the control device.

Preferably, the water pitcher structure is still including setting up the water level control valve on the inlet tube of water pitcher, set up and be used for detecting hydraulic pressure thereby measuring the first hydraulic sensor of liquid level height, set up and be used for carrying out the last charge level indicator that detects and set up on water pitcher lateral wall upper portion and be used for the liquid level lower limit to carry out the unloading level indicator that detects on going up the charge level indicator below on the water pitcher lateral wall, set gradually water distributing valve and the water metering pump that is used for ejection of compact control on the connecting pipe of water pitcher and mixer, first hydraulic sensor, last charge level indicator, lower charge level indicator, water metering pump and water distributing valve respectively with controlling means signal connection.

Preferably, a circulating water pump for circulating driving is further arranged on the side wall of the water tank through a water pipe, and the side wall of the water tank is connected with two ends of the water pipe, so that a dust collecting circulation anti-precipitation structure is formed on the water tank through the circulating water pump and the raw material feeding and dust collecting structure.

Preferably, the inlet tube and the outside water piping connection of water pitcher, outside water piping is connected with the washing end of intaking of mixer, be provided with the water purge valve on the outside water piping between the inlet tube of water pitcher and outside water piping connection position and the washing end of intaking of mixer, water purge valve and controlling means signal connection.

Preferably, thereby admixture tank construction includes the admixture jar and sets up in the inside second hydraulic sensor that is used for detecting hydraulic pressure and measures the liquid level height that is used for the admixture jar, the admixture measuring pump sets up on the connecting pipe of admixture jar upper end admixture jar and mixer, second hydraulic sensor and controlling means signal connection.

Preferably, the mixer includes respectively with sand jar structure, powder jar structure, water pitcher structure and admixture jar structural connection's agitator tank with set up in agitator tank one end and be used for stirring driven stirring driving motor, stirring driving motor and controlling means signal connection.

Compared with the prior art, the utility model, its beneficial effect lies in:

the utility model discloses in coordinate through controlling means control mixer, husky jar structure, powder jar structure, water pitcher structure and admixture jar structure and carry out work, can effectively improve degree of automation, improve production efficiency and product quality. The utility model discloses a circulating water pump and raw materials pan feeding structure of gathering dust form the circulation of gathering dust on the water pitcher and prevent deposiing the structure, and the recycle is collected to the raw materials that can effectively raise when the material loading, can effectively protect the environment, saves the cost. The utility model discloses well mixer carries out weight detection through SMD sensor and can effectively reduce the influence that mixer work brought, thereby improves and detects the precision and improve product quality.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Detailed Description

The technical solution of the present invention is described in further detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following.

As shown in fig. 1, the utility model provides a mortar batching system, which comprises a stirrer 1; also comprises a sand tank structure 2 for sand storage and discharge control, a powder tank structure 3 for raw material powder storage and discharge control, a water tank structure 4 for water storage and discharge control and an additive tank structure 5 for additive storage and discharge control, the stirring machine 1 is respectively connected with the sand tank structure 2, the powder tank structure 3, the water tank structure 4 and the additive tank structure 5 through connecting pipes 200, patch sensors 12 are respectively arranged on each supporting leg of the stirring machine 1, the sand tank structure 2 is provided with a first weighing sensor 22 for detecting the weight change of sand in the sand tank structure 2, the powder tank structure 3 is provided with a second weighing sensor 32 for detecting the weight change of raw material powder in the powder tank structure 3, the water tank structure 4 is provided with a water metering pump 46 for monitoring the water discharge quantity of the water tank structure 4, the additive tank structure 5 is provided with an additive metering pump 53 for monitoring the external additive quantity discharged by the additive tank structure 5, the stirring machine 1, a first weighing sensor 22, a sand tank structure 2, a first weighing sensor 22, a powder tank structure 3, a second weighing sensor 32, a water tank structure 4, a water metering pump 46, an additive tank structure 5 and an additive metering pump 53 are respectively connected with a control device through signals, the upper ends of a sand tank 21 of the sand tank structure 2 and a powder tank 31 in the powder tank structure 3 are respectively connected with a water tank 41 in the water tank structure 4 through a recovery guide pipe 6, and the recovery guide pipe 6 extends to the inside of the water tank 41 to form a raw material feeding dust collection structure.

In the present embodiment, the control device is a PLC and is provided with a display and a control panel. The first load cell 22 and the second load cell 32 may also provide a patch sensor to improve ease of installation and use. The water metering pump 46 and the external additive metering pump 53 are used to measure the amount of liquid flowing therethrough and send signals to the control device in real time. The mixer 1 carries out weight detection through pasting SMD sensor 12 on the supporting leg and can effectively reduce the influence that mixer work brought, thereby improves and detects the precision and improves product quality.

The sand tank structure 2 further comprises a first rotary conveyor 24 arranged at the lower end of the sand tank 21 and a first vibration motor 23 arranged on the side wall of the lower part of the sand tank 21 and used for discharging materials, a first weighing sensor 22 is arranged on the supporting leg of the sand tank 21, and the first rotary conveyor 24 and the first vibration motor 23 are respectively in signal connection with a control device. The powder tank structure 3 further comprises a second rotary conveyor 34 arranged at the lower end of the powder tank 31 and a second vibration motor 33 arranged on the side wall of the lower part of the powder tank 31 for auxiliary discharging, a second weighing sensor 32 is arranged on the supporting leg of the powder tank 31, and the second rotary conveyor 34 and the second vibration motor 33 are respectively in signal connection with the control device. The output of first rotary conveyor 24 and the output of second rotary conveyor 34 are connected with agitator tank 11 through connecting pipe 200 respectively, and the setting up of first vibrating motor 23 and second vibrating motor 33 can effectively be accelerated in the ejection of compact of sand jar 21 and powder jar 31, and jam when avoiding the ejection of compact improves work efficiency.

The water tank structure 4 further comprises a water level control valve 48 arranged on the water inlet pipe of the water tank 41, a first hydraulic sensor 42 arranged in the water tank 41 and used for detecting hydraulic pressure to measure the liquid level height, an upper material level meter 43 arranged on the upper portion of the side wall of the water tank 41 and used for detecting the upper limit of the liquid level and a lower material level meter 44 arranged below the upper material level meter 43 on the side wall of the water tank 41 and used for detecting the lower limit of the liquid level, a water batching valve 45 and a water batching pump 46 which are used for discharging control are sequentially arranged on the connecting pipe 200 of the water tank 41 and the stirring machine 1, the first hydraulic sensor 42, the upper material level meter 43, the lower material level meter 44, the water batching valve 46 and the water batching valve 45 are respectively connected with a control device through signals. The feeding level indicator 43 and the discharging level indicator 44 can effectively detect the water level in the water tank 41 to control water supplement and ensure stable work.

A circulating water pump 47 for circulating driving is further arranged on the side wall of the water tank 41 through a water pipe, and the side wall of the water tank 41 is connected with two ends of the water pipe, so that a dust collecting circulation anti-precipitation structure is formed on the water tank 41 through the circulating water pump 47 and the raw material feeding and dust collecting structure. Thereby prevent that the sediment structure effectively collects recycle to the raw materials that raise when the material loading through gathering dust circulation, can effectively protect the environment, save the cost. During material supplementing, dust formed in the sand tank 21 and the powder tank 31 enters the water tank 41 through the recovery guide pipe 6, and water in the water tank 41 is stirred through the circulating water pump 47, so that the dust entering the water tank 41 through the recovery guide pipe 6 can enter the stirring tank 11 through the water metering pump 46 during processing to be processed and used, and cost can be saved.

The water inlet pipe of the water tank 41 is connected with an external water pipe 100, the external water pipe 100 is connected with the cleaning water inlet end of the stirring machine 1, a water cleaning valve 49 is arranged on the external water pipe 100 between the connecting position of the water inlet pipe of the water tank 41 and the external water pipe 100 and the cleaning water inlet end of the stirring machine 1, and the water cleaning valve 49 is in signal connection with a control device.

The admixture tank structure 5 comprises an admixture tank 51 and a second hydraulic sensor 52 arranged inside the admixture tank 51 and used for detecting hydraulic pressure so as to measure the liquid level, an admixture metering pump 53 is arranged on a connecting pipe between the admixture tank 51 and the stirring machine 1 at the upper end of the admixture tank 51, and the second hydraulic sensor 52 is in signal connection with a control device.

The stirring machine 1 comprises a stirring tank 11 respectively connected with a sand tank structure 2, a powder tank structure 3, a water tank structure 4 and an additive tank structure 5, and a stirring driving motor 13 arranged at one end of the stirring tank 11 and used for stirring driving, wherein the stirring driving motor 13 is in signal connection with a control device.

In the embodiment, during operation, an operator starts the control device and sets the amount of each raw material according to needs, the control device receives signals from the sand tank structure 2, the powder tank structure 3, the water tank structure 4 and the additive tank structure 5 in real time to obtain the residual amounts of sand, raw material powder, water and an additive, so as to judge whether stirring operation is possible, if the residual amounts of sand, raw material powder, water and the additive meet requirements, the control device controls the sand tank structure 2, the powder tank structure 3, the water tank structure 4 and the additive tank structure 5 to work and feed into the stirring machine 1, meanwhile, the stirring machine 1 performs weight detection through the patch type sensor 12 and sends signals to the control device, the control device compares the sum of the decrement of the sand tank structure 2, the powder tank structure 3, the water tank structure 4 and the additive tank structure 5 with the increment of the stirring machine 1, so as to control the weight deviation to be within a set range, thereby improving the product quality.

The foregoing is merely a preferred embodiment of the invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive of other embodiments, and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the invention as expressed in the above teachings or as known to the person skilled in the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.

Claims

1. A mortar batching system comprises a stirrer (1) and is characterized by further comprising a sand tank structure (2) for sand storage and discharge control, a powder tank structure (3) for raw material powder storage and discharge control, a water tank structure (4) for water storage and discharge control and an additive tank structure (5) for additive storage and discharge control, wherein the stirrer (1) is respectively connected with the sand tank structure (2), the powder tank structure (3), the water tank structure (4) and the additive tank structure (5) through connecting pipes (200), patch type sensors (12) are respectively installed on each supporting leg of the stirrer (1), the sand tank structure (2) is provided with a first weighing sensor (22) for detecting the weight change of sand in the sand tank structure (2), the powder tank structure (3) is provided with a second weighing sensor (32) for detecting the weight change of raw material powder in the powder tank structure (3), the water tank structure (4) is provided with a water metering pump (46) for monitoring the water discharge amount of the water tank structure (4), the additive tank structure (5) is provided with an additive metering pump (53) for monitoring the amount of additive discharged from the additive tank structure (5), the stirring machine (1), the first weighing sensor (22), the sand tank structure (2), the first weighing sensor (22), the powder tank structure (3), the second weighing sensor (32), the water tank structure (4), the water metering pump (46), the additive tank structure (5) and the additive metering pump (53) are respectively in signal connection with a control device, the upper end of a sand tank (21) of the sand tank structure (2) and the upper end of a powder tank (31) in the powder tank structure (3) are respectively connected with a water tank (41) in the water tank structure (4) through a recovery guide pipe (6), the recovery conduit (6) extends into the water tank (41) so as to form a raw material feeding dust collection structure.

2. The mortar batching system according to claim 1, wherein said sand tank structure (2) further comprises a first rotary conveyor (24) arranged at the lower end of the sand tank (21) and a first vibration motor (23) arranged on the lower side wall of the sand tank (21) for auxiliary emptying, said first weighing sensor (22) is arranged on the supporting leg of the sand tank (21), and said first rotary conveyor (24) and said first vibration motor (23) are respectively in signal connection with a control device.

3. The mortar batching system according to claim 1, wherein said powder tank structure (3) further comprises a second rotary conveyor (34) arranged at the lower end of the powder tank (31) and a second vibration motor (33) arranged on the lower side wall of the powder tank (31) for auxiliary emptying, said second weighing sensor (32) is arranged on the supporting leg of the powder tank (31), said second rotary conveyor (34) and said second vibration motor (33) are respectively in signal connection with the control device.

4. The mortar compounding system according to claim 1, wherein the water tank structure (4) further comprises a water level control valve (48) disposed on the water inlet pipe of the water tank (41), a first hydraulic sensor (42) disposed in the water tank (41) for detecting hydraulic pressure to measure the liquid level height, a loading level indicator (43) disposed on the upper portion of the side wall of the water tank (41) for detecting the upper limit of the liquid level, and a unloading level indicator (44) disposed on the side wall of the water tank (41) below the loading level indicator (43) for detecting the lower limit of the liquid level, a water proportioning valve (45) and a water metering pump (46) for controlling the discharge are sequentially arranged on a connecting pipe (200) between the water tank (41) and the stirrer (1), the first hydraulic sensor (42), the feeding level indicator (43), the discharging level indicator (44), the water metering pump (46) and the water proportioning valve (45) are in signal connection with the control device respectively.

5. A mortar compounding system according to claim 4, characterized in that a circulating water pump (47) for circulating driving is further arranged on the side wall of the water tank (41) through a water pipe, and the side wall of the water tank (41) is connected with two ends of the water pipe, so that a dust collection circulation anti-precipitation structure is formed on the water tank (41) through the circulating water pump (47) and a raw material feeding dust collection structure.

6. The mortar compounding system of claim 4, wherein an inlet pipe of the water tank (41) is connected with an external water pipe (100), the external water pipe (100) is connected with a cleaning water inlet end of the mixer (1), a water cleaning valve (49) is arranged on the external water pipe (100) between the connecting position of the inlet pipe of the water tank (41) and the external water pipe (100) and the cleaning water inlet end of the mixer (1), and the water cleaning valve (49) is in signal connection with a control device.

7. The mortar batching system of claim 1, wherein the admixture tank structure (5) comprises an admixture tank (51) and a second hydraulic pressure sensor (52) which is arranged inside the admixture tank (51) and used for detecting hydraulic pressure so as to measure the liquid level height, the admixture metering pump (53) is arranged on a connecting pipe between the admixture tank (51) at the upper end of the admixture tank (51) and the stirring machine (1), and the second hydraulic pressure sensor (52) is in signal connection with a control device.

8. The mortar batching system of claim 1, wherein said mixer (1) comprises a mixing tank (11) connected to a sand tank structure (2), a powder tank structure (3), a water tank structure (4) and an admixture tank structure (5), respectively, and a mixing driving motor (13) disposed at one end of the mixing tank (11) for mixing driving, said mixing driving motor (13) being in signal connection with a control device.