CN217494718U - Liquid gelled material preparation facilities - Google Patents
Liquid gelled material preparation facilities Download PDFInfo
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- CN217494718U CN217494718U CN202220928961.9U CN202220928961U CN217494718U CN 217494718 U CN217494718 U CN 217494718U CN 202220928961 U CN202220928961 U CN 202220928961U CN 217494718 U CN217494718 U CN 217494718U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The utility model relates to a liquid cementing material preparation facilities for the production of precast concrete product, preparation facilities includes: the automatic weighing device comprises a controller, a batching tank, a hollowed-out supporting plate frame, a continuous stirring device, at least two weighing sensing devices, a water feeding pipeline device and a material conveying device, wherein the hollowed-out supporting plate frame is arranged on the batching tank, one end of the continuous stirring device is arranged on the hollowed-out supporting plate frame, and the other end of the continuous stirring device is suspended in the batching tank; the weighing sensing device is arranged on the batching tank and is used for weighing the liquid cementing material; the water inlet of the water feeding pipeline device is arranged on the batching tank; the controller is electrically connected with the continuous stirring device, the weighing sensing device, the water adding pipeline device and the material conveying device. The liquid mode of this application glues material loading, and the material use amount accuracy is high, and the proportion of mixing is accurate, and the inherent quality of product obtains the guarantee, is unanimous with the environmental protection production technology that the country advocated.
Description
Technical Field
The utility model relates to a tubular pile production facility especially relates to a precast concrete product production usefulness, the liquid cementing material preparation facilities that the batching is even, the match ratio is accurate.
Background
With the improvement of the importance degree of modern buildings and the continuous increase of the building height, higher requirements are put forward on the bearing capacity of the foundation, the natural foundation cannot better bear the load transmitted by the upper building, so when the natural foundation is used for covering the building, a treatment mode for enhancing the bearing capacity is provided, namely reinforced concrete is used as a foundation pile of the foundation, and the pile is pressed into the ground by a pile press to form a foundation pile, so that the upper part of the foundation pile bears the building. The pile materials used as foundation pile engineering are in the market, such as tubular piles, various square piles, cast-in-place piles, drilled piles and the like. The pipe pile is cylindrical, and is rotated on a centrifuge at a high speed through a centrifugal pipe pile die, so that concrete in the pipe pile die performs high-speed centrifugal motion, and finally the concrete pipe pile with a circular hole in the center is manufactured.
When the prestressed pipe pile is produced, cement, sand and stone and other slurry need to be fully stirred by using a device and put into a material preparation groove to prepare the pipe pile.
In the prior art, desulfurized gypsum is in a wet and agglomerated powder state when entering a factory, and the situations of difficult blanking, belt adhesion, uneven batching and the like exist when a belt is adopted for feeding; the use of powder with higher specific surface area (such as silica fume, micro-beads and the like) has the conditions of difficult canning, inaccurate spiral blanking, manual feeding and the like. The two conditions can cause inaccurate concrete mixing proportion, thereby influencing the concrete strength, the labor intensity and the occupied area, and influencing the benefits of enterprises.
On the whole, the liquid cement preparation of desulfurized gypsum of the prior art has the following disadvantages:
1. the ingredients are not uniform in the production process, the mixing proportion is not accurate, and the inherent quality of the product is influenced;
2. the production process needs manual feeding, the labor intensity is high, and the cost is high;
and also where it is lifted.
SUMMERY OF THE UTILITY MODEL
To the above defect, the utility model aims at providing a precast concrete product production usefulness, the batching is even, the accurate liquid cementing material preparation facilities of proportion of mixing to solve prior art's technical problem.
In order to achieve the above object, the utility model provides a liquid cementing material preparation facilities for the production of precast concrete product is used, preparation facilities includes: controller, batching jar, fretwork bracing board frame, continuous mixing device, at least two induction system that weigh, water filling pipe device and material transfer device, the connection is: the hollow support plate frame is arranged on the batching tank, one end of the continuous stirring device is arranged on the hollow support plate frame, and the other end of the continuous stirring device is suspended in the batching tank; the weighing sensing device is arranged on the batching tank and is used for weighing the liquid cementing material; the water inlet of the water feeding pipeline device is arranged on the batching tank; the controller is electrically connected with the continuous stirring device, the weighing sensing device, the water adding pipeline device and the material conveying device.
According to the utility model discloses a liquid cementitious material preparation facilities, material conveying device includes: the material conveying belt is obliquely arranged, and the discharge end of the material conveying belt is arranged above the batching tank; the forklift feed hopper is arranged at the feed end of the material conveying belt.
According to the utility model discloses a liquid cementitious material preparation facilities of preferred embodiment, preparation facilities still includes: the first conveying pipeline device is arranged on the dosing tank and used for conveying the liquid cementing material out.
According to the utility model discloses a liquid cementitious material preparation facilities of preferred embodiment, preparation facilities still includes: storage tank and second pipeline device, the storage tank passes through first pipeline device connects the batching jar, the storage tank passes through second pipeline device sends out liquid cementitious material.
According to the utility model discloses liquid cementitious material preparation facilities of preferred embodiment, preparation facilities still includes: the concentration sampling device is arranged on the batching tank and used for taking out the liquid cementing material in the batching tank.
According to the utility model discloses a liquid cementitious material preparation facilities of preferred embodiment, preparation facilities still includes: at least three tank bottoms support, tank bottoms support sets up batching jar below is used for supporting the batching jar, the induction system that weighs sets up the batching jar with between the tank bottoms support.
According to the utility model discloses preferred embodiment liquid cementing material preparation facilities, continuous stirring device includes the motor and sets up epaxial two sets of stirring leaves of pivot of motor, it is two sets of stirring leaf is mutually perpendicular.
According to the utility model discloses preferred embodiment liquid cementing material preparation facilities, fretwork supporting plate frame includes filter screen and support frame, the filter screen is used for preventing debris entering.
The design idea of the application is that a liquid cementing material preparation device is arranged in a mixing plant to replace the situations of difficult blanking, belt adhesion hopper, uneven batching and the like existing in belt feeding; specific gravity control, uniform mixing control and concentration control are implemented on the preparation control of the liquid gelled material under the design, the improved liquid gelled material preparation device can effectively solve the problems of inaccurate ingredients, difficult feeding, difficult tank beating, high labor intensity, small occupied area and the like by using a liquid mode for feeding, and the accuracy of the mix proportion of the concrete is effectively ensured, so that the strength of the concrete is ensured.
Compared with the prior art, the utility model has the following advantage:
firstly, the liquid glue material feeding of the application has high material usage precision and accurate mixing ratio,
the internal quality of the product is effectively guaranteed;
secondly, the problems of inaccurate batching, difficult feeding, difficult canning, high labor intensity, small occupied area and the like are effectively solved, and the accuracy of the concrete mixing ratio is effectively ensured, so that the concrete strength is ensured;
third, this application promotes production efficiency, effectively reduces the usage space, reduces and drops into, reduces production workman intensity of labour, increases the benefit of enterprise, is unanimous with the environmental protection production technology that the country advocated.
Of course, it is not necessary to implement any particular embodiment of the present invention to achieve all of the above technical effects at the same time.
Drawings
FIG. 1 is a schematic view of the appearance of a manufacturing apparatus of the present application;
FIG. 2 is a schematic view of a concentration sampling device according to the present application;
FIG. 3 is a schematic view of a load sensing apparatus of the present application;
FIG. 4 is a schematic view of a continuous stirring apparatus of the present application;
fig. 5 is a schematic diagram of the controller connection according to the present application.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
Please refer to fig. 1, which is a schematic view of the exterior of the manufacturing apparatus of the present application; the application of liquid cementitious material preparation facilities is used for precast concrete product production usefulness, for example product production such as tubular pile, various square pile, bored concrete pile, drilling stake, preparation facilities includes: batching jar 10, fretwork supporting board frame 11, continuous stirring device 20, at least two induction system 30 that weigh, water feeding pipe device 41 and material conveyer, this application preparation facilities mainly act on accurately be equipped with liquid cementitious material, for example water and glue material, can launch earlier and measure weight, glue material measurement weight again, accurate outfit.
Wherein the connection relationship of each part is as follows: the hollow support plate frame 11 is arranged on the batching tank 10, in the drawing 1, the hollow support plate frame 11 comprises a filter screen and a support frame, the hollow design enables water and glue materials to enter the batching tank 10 from the upper part, and the filter screen has the function of preventing impurities from entering, such as stones, cement blocks and other impurities and foreign matters which do not belong to the glue materials; one end of the continuous stirring device 20 is arranged on the hollowed-out supporting plate frame 11, the other end of the continuous stirring device 20 is suspended in the dispensing tank 10, and the water and the glue material in the dispensing tank 10 are fully stirred and mixed by the movement of the continuous stirring device 20; the weighing and sensing device 30 is arranged on the dispensing tank 10 and is used for weighing the liquid cement material, for example, when the ratio of water to the cement material is 10: and 35, draining water, measuring the weight of the water by 100 kg, then draining the glue, measuring the weight of the glue by 350 kg, and accurately preparing.
As shown in fig. 1, the water inlet of the water feeding pipeline device 41 is arranged on the mixing tank 10, in the embodiment of the present application, the pipeline of the water feeding pipeline device 41 passes through the hollowed support plate from the upper part of the mixing tank 10 to enter the mixing tank 10, so as to ensure the smooth input of water; the material transfer device includes: the material conveying device conveys the glue materials to the proportioning tank 10, the material conveying belt 51 is arranged obliquely, the discharge end of the material conveying belt 51 is arranged above the proportioning tank 10, in the embodiment of fig. 1, the height of the discharge end of the material conveying belt 51 is higher than that of the feed end, so that the glue materials can be conveniently put in, and after all, the glue materials are put at the feed end at a lower position (for example, one meter high) more easily than the glue materials directly put on the proportioning tank 10 with the height of more than two meters; the forklift hopper 52 is arranged at the feeding end of the material conveyor belt 51, the forklift hopper 52 is large in upper opening and small in lower opening, and rubber materials are placed on the material conveyor belt 51 and fed into the batching tank 10 quickly and without scattering during feeding.
In fig. 1, the manufacturing apparatus further includes: a first conveying pipeline device 42, wherein the first conveying pipeline device 42 is arranged on the dosing tank 10, and particularly, the inlet end of the first conveying pipeline device 42 is arranged at the lower end of the dosing tank 10 and is used for conveying the liquid cementing material out.
In addition, the manufacturing apparatus further includes: a storage tank 70 and a second conveying pipeline device 43, wherein the storage tank 70 is connected with the batching tank 10 through the first conveying pipeline device 42, and the hollow support plate frame 11 is also arranged above the storage tank 70 in the figure 1; as the name implies, the storage tank 70 is used for storing the liquid gelled material after being stirred by the batching tank 10, and in order to prevent the liquid gelled material from sinking to the bottom, the continuous stirring device 20 is also installed in the storage tank 70, so that the glue material in the storage tank 70 is fully and uniformly mixed with water, and no dead angle exists; when producing the pipe pile, the storage tank 70 sends out the liquid cementing material through the second conveying pipeline device 43, and the number of the second conveying pipeline device 43 in fig. 1 is two; in the present embodiment, the storage tank 70 is used to store and deliver the liquid cementitious material through the second delivery conduit means 43, but this application is not intended to be limiting, e.g. if the liquid cementitious material is delivered to the processing site directly from the batching tank 10, then the storage tank 70 and the second delivery conduit means 43 are not present, but the liquid cementitious material is delivered to the processing site directly using the first delivery conduit means 42.
In addition, referring to fig. 2, in order to understand the concentration result of the stirring, the manufacturing apparatus further includes: concentration sampling device 60, concentration sampling device 60 sets up on dosing tank 10 for take out the liquid cementitious material in dosing tank 10, and in the embodiment of this application, concentration sampling device 60 is a pipeline that has the switch, and after stirring is accomplished, for example 20 minutes, take out some liquid cementitious material from concentration sampling device 60 and carry out concentration detection.
Referring to fig. 1 and 3, the preparation apparatus further includes: at least three tank bottom supports 12, said tank bottom supports 12 being disposed below said dispensing tank 10 for supporting said dispensing tank 10, said weight sensing device 30 being disposed between said dispensing tank 10 and said tank bottom supports 12, in the embodiment of the present application, the number of said tank bottom supports 12 and said weight sensing device 30 is three, but it should not be construed as limiting the present application, two or more less, and as long as it can be measured accurately, it should be within the scope of the present application; in addition, in the present embodiment, the weight sensing device 30 is disposed below the dispensing tank 10, but it is not intended to limit the present invention, for example, the weight of the liquid cement material is measured by placing the liquid cement material in the dispensing tank 10 and directly contacting the liquid cement material.
Referring to fig. 1, 4 and 5, the continuous stirring apparatus 20 includes a motor 21 and two groups of stirring blades 22 disposed on a rotating shaft of the motor 21, the two groups of stirring blades 22 are perpendicular to each other, the motor 21 is controlled by a stirring motor frequency converter at a multi-stage speed, and is controlled by a constant current of an internal rectifier of the stirring motor frequency converter, a three-phase capacitor, a voltage and a frequency in synchronization, the motor 21 is started to a normal speed from a smooth state, so that direct wear of hardware connection and impact between hardware are reduced, damage of the hardware is reduced, a failure rate is reduced, a manual maintenance amount is reduced, and production efficiency is improved. In addition, for effective control, the manufacturing apparatus further includes: and the controller 80 is electrically connected with the continuous stirring device 20, the weighing sensing device 30, the water adding pipeline device 41 and the material conveying device, and the controller 80 is matched with the production requirements to timely stir the liquid cementing material and convey the liquid cementing material to a production site according to the requirements of a production bus.
The technical scheme includes that 1-2 circular tanks (1 is used as a storage tank and 1 is used as a proportioning tank if the usage amount is small) are installed on the ground of a fixed rain-proof field, 1 circular storage tank is installed on a mixing plant (the capacity needs to be calculated according to the inter-vehicle usage amount and the prepared concentration, and the tank material can be iron, steel, plastic and other materials which can not leak water), in order to prevent the glue material from sinking to the bottom, a continuous stirring device is installed in all tanks, and stirring blades need to fully and uniformly mix the glue material and water in the tanks, so that dead corners do not exist; the batching jar needs the installation induction system that weighs, installs automatic blending system additional preferably, can accurately weigh water and glue material weight, ensures to join in marriage the accuracy of liquid glue material concentration after the completion.
The glue material is conveyed into the batching tank through the forklift feeding hopper, water can be discharged firstly and then the glue material can be discharged in the discharging process according to the usage amount and the concentration requirement of a production site, the concentration value of the glue material is measured after the glue material is uniformly mixed, and if the concentration value is within a specified range, the glue material can be pumped into a storage tank for later use through conveying equipment; and (3) performing ramming according to the mixing ratio.
It is right above the utility model discloses carry out detailed introduction, compared with the prior art, the utility model has the advantages of it is following:
firstly, the liquid glue material feeding of the application has high material usage precision and accurate mixing ratio,
the internal quality of the product is effectively guaranteed;
secondly, the problems of inaccurate batching, difficult feeding, difficult canning, high labor intensity, small occupied area and the like are effectively solved, and the accuracy of the concrete mixing ratio is effectively ensured, so that the concrete strength is ensured;
third, this application promotes production efficiency, effectively reduces the usage space, reduces and drops into, reduces production workman intensity of labour, increases the benefit of enterprise, is unanimous with the environmental protection production technology that the country advocated.
The above disclosure is only for the specific embodiments of the present invention, but the present invention is not limited thereto, and any changes that can be made by those skilled in the art should fall within the protection scope of the present invention.
Claims (8)
1. A liquid gelled material preparation device is used for producing precast concrete products, and is characterized by comprising: controller, batching jar, fretwork bracing board frame, continuous mixing device, at least two induction system that weigh, water filling pipe device and material transfer device, the connection is: the hollow support plate frame is arranged on the batching tank, one end of the continuous stirring device is arranged on the hollow support plate frame, and the other end of the continuous stirring device is suspended in the batching tank; the weighing sensing device is arranged on the batching tank and is used for weighing the liquid cementing material; the water inlet of the water feeding pipeline device is arranged on the batching tank; the controller is electrically connected with the continuous stirring device, the weighing sensing device, the water adding pipeline device and the material conveying device.
2. The apparatus for preparing a liquid cement of claim 1, wherein the material transfer device comprises: the material conveying belt is obliquely arranged, and the discharge end of the material conveying belt is arranged above the batching tank; the forklift feed hopper is arranged at the feed end of the material conveying belt.
3. The apparatus for preparing a liquid cement of claim 1, further comprising: the first conveying pipeline device is arranged on the dosing tank and used for conveying the liquid cementing material out.
4. The apparatus for preparing a liquid cement of claim 3, further comprising: storage tank and second pipeline device, the storage tank passes through first pipeline device connects the batching jar, the storage tank passes through second pipeline device sends out liquid cementitious material.
5. The apparatus for preparing a liquid cement of claim 1, further comprising: the concentration sampling device is arranged on the batching tank and used for taking out the liquid cementing material in the batching tank.
6. The apparatus for preparing a liquid cement of claim 1, further comprising: at least three tank bottoms support, tank bottoms support sets up batching jar below is used for supporting the batching jar, the induction system that weighs sets up the batching jar with between the tank bottoms support.
7. The apparatus for preparing liquid cement according to claim 1, wherein said continuous stirring means comprises a motor and two sets of stirring blades provided on a rotating shaft of said motor, said two sets of stirring blades being perpendicular to each other.
8. The apparatus for preparing liquid cement according to claim 1, wherein the hollowed-out support plate frame comprises a filter screen and a support frame, and the filter screen is used for preventing impurities from entering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220928961.9U CN217494718U (en) | 2022-04-21 | 2022-04-21 | Liquid gelled material preparation facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220928961.9U CN217494718U (en) | 2022-04-21 | 2022-04-21 | Liquid gelled material preparation facilities |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217494718U true CN217494718U (en) | 2022-09-27 |
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ID=83350313
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220928961.9U Active CN217494718U (en) | 2022-04-21 | 2022-04-21 | Liquid gelled material preparation facilities |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217494718U (en) |
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2022
- 2022-04-21 CN CN202220928961.9U patent/CN217494718U/en active Active
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