CN215150489U - Auxiliary material prefabrication and automatic device that adds that gypsum board was used - Google Patents
Auxiliary material prefabrication and automatic device that adds that gypsum board was used Download PDFInfo
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- CN215150489U CN215150489U CN202121386116.5U CN202121386116U CN215150489U CN 215150489 U CN215150489 U CN 215150489U CN 202121386116 U CN202121386116 U CN 202121386116U CN 215150489 U CN215150489 U CN 215150489U
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- level indicator
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Abstract
The embodiment of the utility model discloses an auxiliary material prefabricating and automatic adding device for gypsum boards, which comprises a weighing material transferring device, an auxiliary material bin and a feeding mechanism which are arranged at the top of a material inlet of a preparation tank, wherein the feeding mechanism comprises a hopper which is connected with the auxiliary material bin through a blanking assembly; a water injection port of the preparation tank is connected with a water pump pipeline, and a second level indicator is arranged on the preparation tank; wherein, feed mechanism is arranged in adding the auxiliary material to the auxiliary material storehouse, and the auxiliary material storehouse is used for prefabricated auxiliary material, weighs the glassware and is arranged in adding the preparation jar with prefabricated back ration of weighing in the auxiliary material storehouse, and the second charge level indicator is arranged in monitoring preparation jar interior liquid level state and forms the control signal of control water pump operating condition. The utility model discloses a set up feed mechanism, auxiliary material storehouse and weigh and change the glassware, mix prefabrication and accurately weigh the auxiliary material before adding the auxiliary material to the preparation jar, automatic ration adds the auxiliary material again, compares in artifical configuration material loading, has improved batching efficiency and product quality.
Description
Technical Field
The utility model relates to a gypsum board production facility technical field, concretely relates to auxiliary material is prefabricated and automatic adds device that gypsum board was used.
Background
In the batching stage of the gypsum board process, different auxiliary materials are required to be added for ensuring the product quality, the physical and chemical characteristics of the auxiliary materials are different due to different used raw materials, and the auxiliary materials are required to be quantitatively added according to the proportion in the gypsum board production process formula when being added.
Most of auxiliary material addition modes in the prior production technology are manual addition and are directly added into a preparation tank. If the proportion deviation of the auxiliary material components occurs, the materials in the preparation tank need to be readjusted, production can only be stopped when the proportion deviation is serious, raw materials are replaced and re-proportioned, the quality problem of finished plates is easily caused, the product quality is influenced, and raw materials are wasted.
Therefore, in the prior art, the workload of manually adding the auxiliary materials is large, the efficiency is low, the auxiliary material adding precision is low, and the improvement of the production efficiency and the product quality is not facilitated.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an auxiliary material is prefabricated and automatic adds device that gypsum board was used to solve the artifical technical problem who adds the auxiliary material and be unfavorable for improving production efficiency and product quality among the prior art.
In order to solve the above technical problem, the utility model particularly provides the following technical scheme:
an auxiliary material prefabricating and automatic adding device for gypsum boards is characterized in that an auxiliary material bin is arranged at the top of a material inlet of a preparation tank and is connected with the preparation tank through a weighing material converter, a feeding mechanism is arranged at the top of the auxiliary material bin and comprises a hopper, and the hopper is connected with the auxiliary material bin through a blanking assembly; a water filling port of the preparation tank is connected with a water pump pipeline, and a second level indicator is arranged on the preparation tank;
wherein, feed mechanism be used for to add the auxiliary material in the auxiliary material storehouse, the auxiliary material storehouse is used for prefabricated auxiliary material, weigh the change glassware be used for with prefabricated after weighing in the auxiliary material storehouse ration add to in the preparation jar, the second charge level indicator is used for monitoring liquid level state in the preparation jar forms control water pump operating condition's control signal.
As a preferred scheme of the utility model, the auxiliary material storehouse includes auxiliary material storehouse main part be provided with pan feeding passageway and hybrid chamber in the auxiliary material storehouse main part, the pan feeding passageway with the unloading subassembly is connected, the hybrid chamber sets up auxiliary material storehouse bottom, it installs to weigh the glassware that changes auxiliary material storehouse main part bottom, just it is in to weigh the glassware that changes weigh after the water pump water injection mix the intracavity auxiliary material and add the auxiliary material ration to in the preparation jar.
As a preferred scheme of the utility model, the blanking assembly comprises a plurality of conveying pipelines, one end part of each conveying pipeline is fixed on the hopper, and the other end of each conveying pipeline is installed along the inner wall of the hopper and extends and is sleeved in the feeding channel;
the feeding device is characterized in that a material guide roller is arranged in the hopper, the circumferential direction of the conveying pipeline is arranged on the outer circumferential side of the material guide roller, one end of the material guide roller is installed in the hopper, the other end of the material guide roller penetrates through the hopper and is arranged in the mixing cavity, and the material guide roller rotates, stirs and mixes auxiliary materials in the mixing cavity under the action of external force.
As an optimized scheme of the utility model be provided with first charge level indicator and PLC control module on the auxiliary material storehouse, PLC control module with the water pump weigh change glassware first charge level indicator the second charge level indicator communication is connected, first charge level indicator is used for detecting auxiliary material height in the auxiliary material storehouse.
As an optimal scheme of the utility model be provided with the installation trench on the preparation jar, the second charge level indicator passes through the installation trench is installed on the preparation jar be provided with seal ring on the installation trench, the second charge level indicator is hugged closely seal ring is fixed on the installation trench.
Compared with the prior art, the utility model following beneficial effect has:
the utility model discloses a set up feed mechanism, auxiliary material storehouse and weigh and change the glassware, mix prefabrication and accurately weigh the auxiliary material before adding the auxiliary material to the preparation jar, automatic ration adds the auxiliary material again, compares in artifical configuration material loading, has improved batching efficiency and product quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
Fig. 1 is a schematic structural diagram provided in an embodiment of the present invention;
the reference numerals in the drawings denote the following, respectively:
1-a feeding mechanism; 2-an auxiliary material bin; 3-weighing a material converter; 4-preparing a tank; 5-a first level indicator; 6-a second level indicator; 7-a PLC control module; 8-a sealing gasket; 9-installing a slot position;
11-a hopper; 12-a blanking assembly; 13-a guide roller; 21-auxiliary material bin main body; 22-a feeding channel; 23-a mixing chamber; 121-conveying pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, the utility model provides a device is prefabricated and automatic to add to auxiliary material that gypsum board was used mainly uses the auxiliary material of gypsum board batching in-process to add, and the auxiliary material is added to preparation jar 4 after feed mechanism 1, auxiliary material storehouse 2, weighing change glassware 3, and prefabricated in auxiliary material storehouse 2 at this in-process auxiliary material, changes glassware 3 by weighing and weighs the accurate of auxiliary material realization auxiliary material and add to open by the preparation of charge level indicator signal control auxiliary material and stop. Auxiliary materials are added in a mechanical intelligent mode, and efficient production is achieved.
The relative positions of the feeding mechanism 1, the auxiliary material bin 2, the weighing material converter 3 and the preparation tank 4 are arranged in various ways, as shown in fig. 1, the four parts are vertically arranged according to the flow sequence of auxiliary material addition in the embodiment, the auxiliary material bin 2 is arranged at the top of a feeding port of the preparation tank 4, the auxiliary material bin 2 is connected with the preparation tank 4 through the weighing material converter 3, the feeding mechanism 1 is arranged at the top of the auxiliary material bin 2, the feeding mechanism 1 comprises a hopper 11, and the hopper 11 is connected with the auxiliary material bin 2 through a discharging component 12; the water injection port of the preparation tank 4 is connected with a water pump pipeline, and a second level indicator 6 is arranged on the preparation tank 4.
Wherein, feed mechanism 1 is arranged in adding the auxiliary material to auxiliary material storehouse 2, and auxiliary material storehouse 2 is used for prefabricated auxiliary material, weighs change glassware 3 and is arranged in will preparing jar 4 with prefabricated quantitative addition after weighing in the auxiliary material storehouse 2, and second charge level indicator 6 is arranged in monitoring preparation jar 4 interior liquid level state and forms the control signal of control water pump operating condition.
The auxiliary material is prefabricated and automatic adds the device of this embodiment mainly combines the auxiliary material to mix and the mode that the auxiliary material ration was weighed and is added, makes the auxiliary material component in the preparation jar add according to production technology volume ratio intensive mixing back is automatic, improves gypsum board production efficiency and product quality.
In the gypsum board production process, each component that adds in the batching process can roughly be divided into drier and wet material, and when dry and wet material passes through same pan feeding mouth pan feeding, mix very easily and glue on the transfer passage lateral wall, difficult clearance also probably influences thereby the influence quality of auxiliary material component distribution ratio. Therefore, in this embodiment, each component of the auxiliary material is added separately.
The dosage of each component of the gypsum board ingredient is strictly added according to the production process proportion, otherwise the quality of the finished gypsum board product is possibly influenced, therefore, the ingredients need to be weighed and accurately added before the auxiliary materials are added into the preparation tank, so as to ensure the quality.
Specifically, auxiliary material storehouse 2 includes auxiliary material storehouse main part 21, is provided with pan feeding passageway 22 and hybrid chamber 23 in auxiliary material storehouse main part 21, and pan feeding passageway 22 is connected with unloading subassembly 12, and hybrid chamber 23 sets up in auxiliary material storehouse 2 bottoms, weighs changes glassware 3 and installs in auxiliary material storehouse main part 21 bottom, and weighs changes glassware 3 and weigh 23 interior auxiliary materials of hybrid chamber and add the auxiliary material ration to preparation jar 4 after the water pump water injection.
In this embodiment, the blanking assembly 12 includes a plurality of conveying pipes 121, one end of each conveying pipe 121 is fixed to the hopper 11, and the other end of each conveying pipe 121 is installed along the inner wall of the hopper 11 and extends all the way to be sleeved in the feeding channel 22. All the components of the auxiliary materials enter the equipment through the respective special conveying channel 121 to be conveyed and are directly conveyed into the mixing cavity 23 through the feeding channel 22 to be mixed, so that the waste caused by mixed and disorderly dry and wet auxiliary materials in the conveying process is avoided.
Wherein, the conveying pipeline 121 is sleeved with the feeding channel 22 to avoid material leakage at the joint.
In order to mix the materials better, a material guiding roller 13 is arranged in the hopper 11, a conveying pipeline 121 is circumferentially arranged on the outer circumferential side of the material guiding roller 13, one end of the material guiding roller 13 is arranged in the hopper 11, the other end of the material guiding roller 13 penetrates through the hopper 11 and is arranged in the mixing cavity 23, and the material guiding roller 13 rotates under the action of external force to stir the auxiliary materials in the mixing cavity 23.
In the embodiment, the micro vibration motor drives the material guide roller 13 to rotate and vibrate, so that the material in the mixing cavity 23 is uniformly stirred, the material guide roller 13 in rotation vibration strikes the conveying pipeline 121 arranged on the peripheral side of the conveying pipeline, and the material is smoothly discharged in the conveying pipeline 121.
For the operation of better automated control equipment, be provided with first charge level indicator 5 and PLC control module 7 on auxiliary material storehouse 2, PLC control module 7 with the water pump, weigh change glassware 3, first charge level indicator 5 and the 6 communication connection of second charge level indicator, first charge level indicator 5 is used for detecting the auxiliary material height in the auxiliary material storehouse 2.
A level gauge is a meter that detects in real time changes in the height of solid material in a container. The level gauge may estimate the volume or weight of material stored in the vessel to maintain it at a desired height, or may alarm at its upper and lower extremes to continuously monitor or adjust the balance of material flowing and exiting the vessel.
According to the embodiment of the utility model provides an in the application characteristics of charge level indicator, first charge level indicator 5 adopts the charge level indicator that is used for measuring solid particle material specially, and second charge level indicator 6 adopts the level gauge that is used for monitoring liquid level height.
The weighing material converter 3 can adopt a reamer scale or a weightlessness scale, and in order to better control the material adding precision, the weightlessness scale is preferably selected in the reverse mode.
The main signal control process between the PLC control module 7 and each structure connected with the PLC control module is as follows:
the auxiliary material height in the auxiliary material storehouse 2 of 5 real-time supervision of first charge level indicator, when the auxiliary material is less than the lower limit height in auxiliary material storehouse 2, first charge level indicator 5 sends alarm signal to PLC control module 7, and the PLC module receives alarm signal and the suggestion of reporting to the police, and outside from feed mechanism 1 adds the material to guarantee that the interior material of auxiliary material storehouse 2 is more than low material level height.
When second charge level indicator 6 detected that the liquid level was less than low material level in preparing jar 4, second charge level indicator 6 sent the material scarce signal to PLC control module 7, and PLC control module 7 receives the material scarce signal and sends start signal to the water pump motor, and water pump work supplies water. When the second level indicator 6 detects that the liquid level in the preparation tank 4 reaches the upper limit high level, send the full liquid signal to the PLC control module 7, the PLC control module receives the full liquid signal and then sends the stop signal to the water pump motor, stop the water injection, and send the charging signal to weighing the change glassware 3 simultaneously, it begins to weigh and adds the auxiliary material to the preparation tank 4 to weigh the change glassware 3, when the auxiliary material volume of weighing the interpolation reaches the technological requirement addition, the PLC control module 7 sends the close signal to weighing the change glassware 3, and the material that stops adding in time.
Since the preparation tank 4 is filled with water, it is necessary to ensure the sealing property of the apparatus. In detail, an installation slot 9 is arranged on the preparation tank 4, the second level indicator 6 is installed on the preparation tank 4 through the installation slot 6, a sealing gasket 8 is arranged on the installation slot 9, and the second level indicator 6 is tightly attached to the sealing gasket and fixed on the installation slot 9. A sealing gasket and a ring can be arranged at the mounting position of the first material level indicator 5 on the auxiliary material bin 2 to avoid material leakage.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (5)
1. The auxiliary material prefabricating and automatic adding device for gypsum boards is characterized in that an auxiliary material bin (2) is arranged at the top of a feeding opening of a preparation tank (4), the auxiliary material bin (2) is connected with the preparation tank (4) through a weighing material transferring device (3), a feeding mechanism (1) is arranged at the top of the auxiliary material bin (2), the feeding mechanism (1) comprises a hopper (11), and the hopper (11) is connected with the auxiliary material bin (2) through a discharging assembly (12); a water filling port of the preparation tank (4) is connected with a water pump pipeline, and a second level indicator (6) is arranged on the preparation tank (4);
wherein, feed mechanism (1) be used for to add the auxiliary material in auxiliary material storehouse (2), auxiliary material storehouse (2) are used for prefabricated auxiliary material, weigh change glassware (3) be used for with prefabricated after weighing in auxiliary material storehouse (2) ration is added to in preparation jar (4), second charge level indicator (6) are used for monitoring liquid level state and formation control in preparation jar (4) water pump operating condition's control signal.
2. The auxiliary material prefabrication and automatic adding device for gypsum boards according to claim 1, wherein the auxiliary material bin (2) comprises an auxiliary material bin main body (21), a feeding channel (22) and a mixing cavity (23) are arranged in the auxiliary material bin main body (21), the feeding channel (22) is connected with the blanking assembly (12), the mixing cavity (23) is arranged at the bottom of the auxiliary material bin (2), the weighing material converter (3) is arranged at the bottom of the auxiliary material bin main body (21), and the weighing material converter (3) is used for weighing the auxiliary material in the mixing cavity (23) after water is injected by the water pump and quantitatively adding the auxiliary material into the preparation tank (4).
3. The auxiliary material prefabrication and automatic adding device for gypsum boards as claimed in claim 2, wherein the blanking assembly (12) comprises a plurality of conveying pipes (121), one end of each conveying pipe (121) is fixed on the hopper (11), and the other end of each conveying pipe (121) is installed along the inner wall of the hopper (11) and extends all the way to be sleeved in the feeding channel (22);
be provided with guide roller (13) in hopper (11), pipeline (121) circumference sets up guide roller (13) periphery side, the one end of guide roller (13) is installed in hopper (11), another tip of guide roller (13) runs through hopper (11) set up in mixing chamber (23), just guide roller (13) rotatory stirring under the exogenic action mixes auxiliary material in mixing chamber (23).
4. The prefabricated and automatic device that adds of auxiliary material that gypsum board was used of claim 3, characterized in that be provided with first charge level indicator (5) and PLC control module (7) on auxiliary material storehouse (2), PLC control module (7) with the water pump weigh change glassware (3) first charge level indicator (5) second charge level indicator (6) communication is connected, first charge level indicator (5) are used for detecting auxiliary material height in auxiliary material storehouse (2).
5. The auxiliary material prefabrication and automatic adding device for gypsum boards as claimed in claim 4, wherein an installation groove (9) is formed in the preparation tank (4), the second level indicator (6) is installed on the preparation tank (4) through the installation groove (9), a sealing gasket (8) is arranged on the installation groove (9), and the second level indicator (6) is tightly attached to the sealing gasket and fixed to the installation groove (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121386116.5U CN215150489U (en) | 2021-06-22 | 2021-06-22 | Auxiliary material prefabrication and automatic device that adds that gypsum board was used |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121386116.5U CN215150489U (en) | 2021-06-22 | 2021-06-22 | Auxiliary material prefabrication and automatic device that adds that gypsum board was used |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215150489U true CN215150489U (en) | 2021-12-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121386116.5U Active CN215150489U (en) | 2021-06-22 | 2021-06-22 | Auxiliary material prefabrication and automatic device that adds that gypsum board was used |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215150489U (en) |
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2021
- 2021-06-22 CN CN202121386116.5U patent/CN215150489U/en active Active
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