CN215149912U

CN215149912U - Non-metal manufacturing center

Info

Publication number: CN215149912U
Application number: CN202120743054.2U
Authority: CN
Inventors: 胡家麟; 胡安琪
Original assignee: Shanghai Yiqiao Intelligent Technology Co ltd
Current assignee: Shanghai Yiqiao Intelligent Technology Co ltd
Priority date: 2021-04-13
Filing date: 2021-04-13
Publication date: 2021-12-14
Anticipated expiration: 2031-04-13

Abstract

The utility model discloses a nonmetal manufacturing center, which comprises a controller, a rack cabinet, a double-cutter horizontal height self-adjusting device and a workbench; two cutter frame discs are installed at the top of one side of a workbench, a cutter disc indexing motor is connected to each cutter frame disc, a plurality of processing object fixing devices are installed at the bilateral symmetry of the closer distance of the top of the workbench, a reference guide groove installed at the top of the workbench is arranged between two opposite processing object fixing devices, the inner wall of the reference guide groove is provided with an electromagnetic inductor matched with the processing object fixing devices arranged symmetrically, an X-axis guide rail is installed at the top of the reference guide groove, an X-axis sliding table is installed on the X-axis guide rail, a double-cutter level self-adjusting device is installed on one side of the X-axis sliding table and is arranged on the upper side of the cutter frame disc, and a laser range finder for detecting the cutter height clamped by the double-cutter level self-adjusting device is arranged on one side of each cutter frame disc towards the processing object fixing devices.

Description

Non-metal manufacturing center

Technical Field

The utility model relates to a non-metallic material processing field, concretely relates to non-metal center of making.

Background

Non-metallic materials such as wood materials can be used in various occasions (artware, decorative components, house structures, Chinese and western furniture) after being made into frames, such as picture frames, window frames, door frames and the like, nowadays, most of wood frames still stay to be obtained through semi-manual and semi-mechanical processes, wood plates are pushed to woodworking cutting machines, woodworking planing machines, profiling machines and the like through manpower to obtain wooden frames and wood products with required shapes, the mode of obtaining frames through manual feeding is mainly based on the traditional strong pressing and hardening processing mode, the materials are seriously damaged, the quality is damaged, the rejection rate is serious, the yield is low, the cost is high, the environment is poor, the number of damaged and disabled accidents is large, the industry reputation is influenced, one-time processing can only be carried out in one direction at most, the efficiency is low, the precision cannot be guaranteed, and particularly when longer strip-shaped frame materials are processed, the problems are more obvious, in a word, the traditional machine has the problems of high noise, poor safety, low efficiency and general quality;

at present, no special machine tool specially used for frame processing exists in the market, and no machine tool capable of supporting processing of a plurality of frames simultaneously exists, so that a machine tool specially developed for special processing of the frames is needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problems that the prior method for acquiring the frame through manual feeding is mainly based on the traditional strong pressure hard processing method, the material is seriously damaged, the quality is damaged, the rejection rate is serious, the yield is low, the cost is high, the environment is poor, the number of accidents is great, the industry reputation is influenced, one-time processing can only be carried out in one direction at most, one piece of wood is processed, the efficiency is low, and the precision cannot be ensured; there is not reliable equipment in the past to do production and rely on, the unicity of machine function, processing production process quality and output are low, and special-shaped product is difficult to implement production, the utility model provides a nonmetal manufacturing center can make it ensure the quality uniformity, and the operation production simplicity, this machine support two-piece material blank once accomplish simultaneously and make processing, through the whole of intelligent diversified production of the programme-controlled realization machine of intelligence, ensure the requirement for quality, output is multiple, and cost reduction, the environmental protection closes the mark, and personal safety for solve the defect that prior art leads to.

In order to solve the technical problem, the utility model provides a following technical scheme:

a non-metal manufacturing center comprises a controller, a rack cabinet, a double-cutter horizontal height self-adjusting device and a workbench arranged at the top of the rack cabinet, wherein products required by various shapes can be manufactured;

the automatic pipeline cutting machine is characterized in that two tool rest discs are symmetrically installed at the top of one side of the workbench, each tool rest disc is connected with a tool disc indexing motor, a plurality of machined object fixing devices are symmetrically installed at two sides of the top of the workbench at a short distance, a reference guide groove installed at the top of the workbench is formed between every two opposite machined object fixing devices, an electromagnetic inductor matched with each two symmetrically-arranged machined object fixing devices is arranged on the inner wall of the reference guide groove, an X-axis guide rail is installed at the top of the reference guide groove, an X-axis sliding table is installed on the X-axis guide rail, an X-axis lead screw connected to the X-axis sliding table is installed inside the reference guide groove, an X-axis driving motor connected with the X-axis lead screw in a driving mode is arranged on the X-axis sliding table, and an X-axis chain for placing pipelines is installed inside the reference guide groove;

the double-cutter horizontal height self-adjusting device is arranged on one side of the X-axis sliding table and arranged on the upper side of the cutter frame disc, a laser range finder arranged on the top of the workbench is arranged on one side, facing the workpiece processing fixing device, of each cutter frame disc, the laser range finder is used for detecting the height of the cutter clamped by the double-cutter horizontal height self-adjusting device and transmitting the detected height data to the controller, and a dust removal assembly is arranged on one side, away from the cutter frame disc, of the X-axis sliding table;

one side of the rack cabinet is provided with a pedal pneumatic switch which is connected with the processed object fixing device in a control way;

the worktable is provided with a power switch which is respectively connected with a power supply, the double-cutter horizontal height self-adjusting device, the processed object fixing device, the X-axis driving motor, the dust removing assembly and the cutter disc indexing motor;

the laser range finder, the electromagnetic inductor pass through wired or wireless connection in the controller, the controller is the control connection respectively double knives level self-adjusting device, processing article fixing device, X axle driving motor, dust removal subassembly, blade disc indexing motor.

In the above non-metal manufacturing center, the double-cutter horizontal height self-adjusting device includes a Z-axis sliding assembly, a Y-axis sliding assembly, an H-axis sliding assembly, a variable-angle rotating assembly, and a milling head;

the Z-axis sliding assembly comprises a Z-axis motor, a Z-axis guide rail, a Z-axis sliding table and a Z-axis lead screw, the Z-axis guide rail is installed on one side, facing the tool rest disc, of the X-axis sliding table and is perpendicular to the workbench, the Z-axis motor is installed on the X-axis sliding table and is connected to one end of the Z-axis lead screw in a driving mode, and the Z-axis sliding table is connected to the Z-axis guide rail and the Z-axis lead screw in a sliding mode;

the Y-axis sliding assembly comprises a Y-axis motor, a Y-axis guide rail, Y-axis sliding tables and a Y-axis lead screw, the Y-axis guide rail is installed on one side, away from the Z-axis lead screw, of the Z-axis sliding table and is perpendicular to the Z-axis guide rail, the Y-axis motor is connected to the Z-axis sliding tables and is in driving connection with one end of the Y-axis lead screw, the Y-axis sliding tables are installed at two ends of the Z-axis sliding tables and are in sliding connection with the Y-axis guide rail and the Y-axis lead screw, the Y-axis lead screw is a forward lead screw, the forward lead screw and the reverse lead screw are respectively provided at two ends of the lead screw, and the Y-axis lead screw is driven to rotate by the Y-axis motor so as to drive the two H-axis sliding tables to move in the same direction or back and forth;

each Y-axis sliding table is provided with the H-axis sliding assembly, each H-axis sliding assembly comprises an H-axis motor, an H-axis guide rail, an H-axis sliding table and an H-axis screw rod, each H-axis guide rail is arranged on one side, away from the Z-axis sliding table, of the Y-axis sliding table and is perpendicular to the Y-axis guide rail, each H-axis motor is arranged at the top of the Y-axis sliding table and is in driving connection with one end of the H-axis screw rod, and each H-axis sliding table is in sliding connection with the H-axis guide rail and the H-axis screw rod;

the angle-variable rotating assembly is arranged on the H-axis sliding table and comprises an angle-variable rotating motor, an angle-variable rotating guide rail and an angle-variable rotating sliding table, a circular groove for installing the angle-variable rotating guide rail is formed in the Y-axis sliding table, the angle-variable rotating guide rail is arranged on the inner wall of the circular groove in the Y-axis sliding table, the angle-variable rotating motor is arranged at the top of the angle-variable rotating sliding table, each angle-variable rotating sliding table is provided with the milling head, the milling head is automatically changed along with the X axis and the Y axis in a back direction or in a self-searching mode along with the X axis and the Y axis, the milling head is an angle-variable electric spindle milling head, the laser range finder measures two cutter heights clamped by the milling head and transmits height data to the controller, the controller controls and adjusts two H-axis motors so as to adjust the heights of the H-axis sliding table uniformly, so as to carry out subsequent cutting;

the laser range finder detects the cutter height clamped by the milling head and transmits the detected height data to the controller, and the controller is respectively connected with the Z-axis motor, the Y-axis motor, the H-axis motor, the variable-angle rotating motor and the milling head in a control mode.

The non-metal manufacturing center comprises a processing object fixing device, wherein the processing object fixing device comprises a rotary presser foot component and a push rod component, the push rod component is arranged on two sides of the rotary presser foot component, the rotary presser foot component and the push rod component are used for pressing a material to be cut to fix and position in working, the cooperation of the rotary presser foot component and the push rod component can ensure that the material to be cut is not deformed and deviated, an electromagnetic inductor detects the approaching state of a cutter in working cutting stroke, when the cutter approaches the push rod component, the corresponding push rod component automatically retracts and avoids, collision to the material processing stroke by the cutter is prevented, and whole-process circular production is realized;

the rotary presser foot assembly comprises a flat push rod, a flat push induction cylinder and a flat push bracket, the flat push induction cylinder is mounted on the inner wall of a top plate of the rack cabinet and is in driving connection with the flat push rod, flat push grooves for the flat push rod to move are formed in the workbench and the rack cabinet, the flat push bracket is in shaft-driven connection with one end of the top of the flat push rod, and a pressing cylinder is mounted at one end of the flat push bracket facing the reference guide groove;

the controller is respectively connected with the horizontal pushing induction cylinder and the pressing cylinder in a control mode, the pedal pneumatic switch is connected with the horizontal pushing induction cylinder and the pressing cylinder in a control mode, and after the rotary presser foot assembly and the push rod assembly are tightly pressed to fix a cut material, the pedal pneumatic switch is used for controlling the horizontal pushing induction cylinder and the pressing cylinder to stop working, and the cut material is separated from the cut material and is not fixed.

The nonmetal manufacturing center is characterized in that the horizontal pushing support comprises a first support, a second support, a support plate and an adjusting nut, wherein the second support is an L-shaped support;

the first support is in shaft movable connection with one end of the top of the flat push rod, the long plate of the second support is movably connected to the top of the first support, the support plate is movably connected to the outer side of the short plate of the second support, and the pressing cylinder is movably connected to the other side of the support plate;

the bottom of the tail end of the long plate of the second support is provided with a supporting wheel, the supporting wheel is in contact with the workbench when the flat push rod is driven to move by the flat push induction cylinder, and when the lower pressing cylinder works, a force can be applied to the lower pressing cylinder to prevent the flat push support from rotating;

the second support is respectively in locking connection with the first support and the support plate through the adjusting nut, and a limiting groove matched with the adjusting nut is formed in the second support.

In the above non-metal manufacturing center, the second support is provided with an adjusting part for connecting the first support and the support plate, and the first support and the support plate are respectively provided with a limiting part matched with the adjusting part.

In the non-metal manufacturing center, the push rod assembly includes a push rod, a push rod cylinder and a push rod support, the push rod cylinder is mounted on the inner wall of the rack cabinet and is connected to the push rod support in a driving manner, the push rod is connected to the top of the push rod support, and grooves for the movement of the push rod are formed in the workbench and the rack cabinet;

the one end that the ejector pin faced the benchmark guide slot is equipped with buffering subassembly, the other end of ejector pin is equipped with the scale groove.

The nonmetal manufacturing center further comprises a bolt, the top of the ejector rod support is provided with a fixing seat connected with the ejector rod, the fixing seat is provided with a fixing groove for the ejector rod to penetrate, the top of the fixing seat is provided with a bolt groove, and the bolt is inserted into the bolt groove and then movably connected with the scale groove.

In the non-metal manufacturing center, the two sides of the reference guide groove are provided with the reference groove installed at the top of the workbench, and the baffle and the pressing strip inserted into the reference groove;

a round pin is installed in a groove at the bottom of the pressing strip, a round tension ring is connected to the round pin, a locking cylinder which is connected with the round tension ring in a driving mode is arranged inside the rack cabinet, the controller is connected with the locking cylinder in a control mode, a pressing strip which is fixed on one side of the baffle is arranged in the reference groove, a round pin, a connecting ring-shaped tension ring and a locking cylinder are arranged on the lower edge of the pressing strip, a cylinder rod of the locking cylinder is connected to the pressing strip in a driving mode and used for locking the baffle, the reference groove is a single-side inclined long groove, and the matched pressing strip is a single-side inclined long pressing strip;

the pressing strip is a steel single-inclined-plane strip, round pins are arranged at the lower edge of the strip, a sleeved tension ring is fixed with a cylinder rod of the locking cylinder, the cylinder rod extends and contracts to enable the pressing strip to move up and down, and an object is fixed by means of loosening of an inclined plane;

when the cutting device is used, a cut material is placed before machining, the cut material is pushed to the baffle plate in the reference groove by the flat push induction cylinder, the back of the cut material is jacked to be solid by the operation of the downward pressing cylinder, the ejector rod is forced to be pressed on the cut material by the operation of the ejector rod cylinder before a cutting stroke, and the flat push induction cylinder drives the downward pressing cylinder to retreat;

the mode that the cutter and the ejector rod are avoided in the cutting process is adopted, the electromagnetic inductor is used for inducing whether the cut material enters the induction range of the electromagnetic inductor in real time, when the electromagnetic inductor induces the cut material, the cut material is fed back to the controller, the controller controls the corresponding ejector rod cylinder to work, the ejector rod is separated from the cut material, so that the cutter can safely pass through, then the controller controls the ejector rod cylinder to work after the cutter passes through, the ejector rod is pressed on the cut material again, and the cutter sequentially passes through each ejector rod, so that the cutting is completed.

In the nonmetal manufacturing center, the dust removal assembly comprises a dust storage box and a dust suction box, dust suction pipes are arranged at two ends of the dust suction box, the dust suction box is mounted at one side of the X-axis sliding table surface, which is deviated from the tool rest disc, the dust storage box is arranged at one end of the workbench, which is close to the tool rest disc, the dust suction box on the back of the machine in a cutting process randomly and automatically sucks dust and inclines into the dust storage box in turn, random circulation is realized, the environment friendliness and tidiness of the working environment are ensured, and the separation performance of the machine and the dust collector during working is innovatively solved;

the bottom of the dust collection box is provided with a pipeline installation box for placing various pipelines.

In the non-metal manufacturing center, two DD driving motors are symmetrically arranged at one end of the workbench, which is away from the tool rest disk, so that the non-metal manufacturing center can finish processing different types of products, such as: a servo motor chuck D and 2 are combined with a tail frame, and an F and 2 electric spindle variable-angle milling head can be used for turning a cylinder, a cutting plane, an S-shaped geometric body, a plane carving, a three-dimensional carving, a tenon-and-mortise component and the like.

According to the above the utility model relates to a technical scheme that non-metallic manufacturing center provided has following technological effect:

the double-cutter horizontal height self-adjusting device is adopted to replace and cut the cutter, the controller controls the two milling heads to work simultaneously, the added laser range finder can detect the cutter height clamped by the milling heads in real time and adjust the height of the H-axis sliding table in real time, the consistency of the equipment precision is realized, the production requirement of diversified products is met, the technical requirement of double-material symmetrical production of furniture component products is ensured, the quality is improved, and the yield is doubled;

the processed object fixing device combining the rotary presser foot component and the push rod component is adopted to fix the cut material, the added electromagnetic inductor is fed back to the controller, and the controller controls the avoidance and resetting of the rotary presser foot component and the push rod component to avoid the cut material, so that the avoidance process of the whole processing is realized, and the uninterrupted production, the working condition safety and the product consistency of the circumference of the workpiece are ensured;

the utility model relates to a nonmetal center of making can make it ensure the quality uniformity, the operation production simplicity, the processing is once accomplished simultaneously to the local support two-piece material base, and through the intelligent diversified production whole journey of the programme-controlled realization machine of intelligence, ensure the required quality, output is doubled, and cost reduction, environmental protection close mark, personal safety.

Drawings

FIG. 1 is a schematic structural view of a non-metal manufacturing center according to the present invention;

FIG. 2 is a schematic axial side view of a non-metal manufacturing center according to the present invention;

FIG. 3 is a schematic top view of a non-metal manufacturing center according to the present invention;

FIG. 4 is a schematic side view of a non-metal manufacturing center according to the present invention;

FIG. 5 is a schematic structural view of a fixture for a processing object in a non-metal manufacturing center according to the present invention;

fig. 6 is a schematic bottom structure view of the device for fixing a processing object in a non-metal manufacturing center of the present invention.

Wherein the reference numbers are as follows:

controller 101, rack cabinet 102, workbench 103, tool carrier disk 104, reference guide groove 105, electromagnetic inductor 106, X-axis guide rail 107, X-axis slide table 108, laser range finder 109, Z-axis motor 110, Z-axis guide rail 111, Z-axis slide table 112, Z-axis lead screw 113, Y-axis motor 114, Y-axis guide rail 115, Y-axis slide table 116, H-axis motor 117, H-axis slide table 118, variable angle rotary motor 119, milling head 120, rotary presser foot assembly 121, push rod assembly 122, dust storage box 123, dust suction box 124, dust suction pipe 125, DD drive motor 126, pedal pneumatic switch 201, X-axis motor 301, X-axis lead screw 302, X-axis chain 303, flat push rod 401, first bracket 402, second bracket 403, bracket plate 404, adjusting nut 405, limiting groove 406, adjusting piece 407, limiting piece 408, pressing cylinder 409, flat push groove 410, top rod 411, fixing seat 412, fixing groove 413, pin 414, buffer assembly 415, The device comprises a scale groove 416, a groove 417, a reference groove 418, a baffle 419, a pressing strip 420, a locking cylinder 421, a supporting wheel 422, a horizontal pushing induction cylinder 501 and a push rod cylinder 502.

Detailed Description

In order to make the technical means, the inventive features, the objectives, and the functions of the present invention easy to understand and understand, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve.

Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.

The utility model discloses a preferred embodiment provides a nonmetal center of making, and the purpose makes it ensure the quality uniformity, and the operation production simplicity, this machine support two material bases once accomplish simultaneously and make the processing, through the programmed intelligent diversified production whole journey of realizing the machine of intelligence, ensure the required quality, output is multiple, and cost reduction, environmental protection close mark, personal safety.

As shown in fig. 1-2, a non-metal manufacturing center, which comprises a controller 101, a rack cabinet 102, a double-tool level self-adjusting device, and a workbench 103 mounted on the top of the rack cabinet 102, can manufacture products required by various shapes, wherein the workbench 103 is a cast iron workbench 103, and the table top of the workbench 103 is a chromium-plated table top;

two tool rest discs 104 are symmetrically installed at the top of one side of a workbench 103, each tool rest disc 104 is connected with a tool disc indexing motor, a plurality of machined object fixing devices are symmetrically installed at two sides of the top of the workbench 103 at a short distance, a reference guide groove 105 installed at the top of the workbench 103 is arranged between two opposite machined object fixing devices, the inner wall of the reference guide groove 105 is provided with an electromagnetic inductor 106 matched with each two symmetrically-arranged machined object fixing devices, an X-axis guide rail 107 is installed at the top of the reference guide groove 105, an X-axis sliding table 108 is installed on the X-axis guide rail 107, an X-axis lead screw 302 connected to the X-axis sliding table 108 is installed inside the reference guide groove 105, an X-axis driving motor 301 connected with the X-axis lead screw 302 in a driving mode is arranged on the X-axis sliding table 108, and an X-axis chain 303 for placing a pipeline is installed inside the reference guide groove 105;

the double-cutter horizontal height self-adjusting device is arranged on one side of the X-axis sliding table 108 and arranged on the upper side of the cutter frame discs 104, a laser range finder 109 arranged on the top of the workbench 103 is arranged on one side of each cutter frame disc 104 facing the processed object fixing device, the laser range finder 109 is used for detecting the height of the cutter clamped by the double-cutter horizontal height self-adjusting device and transmitting the detected height data to the controller 101, and a dust removal assembly is arranged on one side of the X-axis sliding table 108, which is far away from the cutter frame discs 104;

one side of the rack cabinet 102 is provided with a pedal pneumatic switch 201 for controlling and connecting the processed object fixing device;

a power switch which is respectively connected with a power supply, a double-cutter horizontal height self-adjusting device, a processed object fixing device, an X-axis driving motor 301, a dust removing assembly and a cutter head indexing motor is arranged on the workbench 103;

the laser range finder 109 and the electromagnetic inductor 106 are connected to the controller 101 through wires or wirelessly, and the controller 101 is respectively connected with the double-cutter horizontal height self-adjusting device, the processed object fixing device, the X-axis driving motor 301, the dust removing assembly and the cutter indexing motor in a control mode.

The double-cutter horizontal height self-adjusting device comprises a Z-axis sliding assembly, a Y-axis sliding assembly, an H-axis sliding assembly, an angle-variable rotating assembly and a milling head 120;

the Z-axis sliding assembly comprises a Z-axis motor 110, a Z-axis guide rail 111, a Z-axis sliding table 112 and a Z-axis screw rod 113, wherein the Z-axis guide rail 111 is arranged on one side, facing the tool rest disc 104, of the X-axis sliding table 108 and is vertical to the workbench 103, the Z-axis motor 110 is arranged on the X-axis sliding table 108 and is connected to one end of the Z-axis screw rod 113 in a driving mode, and the Z-axis sliding table 112 is connected to the Z-axis guide rail 111 and the Z-axis screw rod 113 in a sliding mode;

the Y-axis sliding assembly comprises a Y-axis motor 114, a Y-axis guide rail 115, a Y-axis sliding table 116 and a Y-axis lead screw, the Y-axis guide rail 115 is installed on one side, away from the Z-axis lead screw 113, of the Z-axis sliding table 112 and is perpendicular to the Z-axis guide rail 111, the Y-axis motor 114 is connected to the Z-axis sliding table 112 and is in driving connection with one end of the Y-axis lead screw, the Y-axis sliding table 116 in sliding connection with the Y-axis guide rail 115 and the Y-axis lead screw is installed at two ends of the Z-axis sliding table 112, the Y-axis lead screw is a forward lead screw and a reverse lead screw, the forward lead screw and the reverse lead screw are respectively a forward thread and a reverse thread at two ends of the lead screw, and the Y-axis lead screw is driven to rotate by the Y-axis motor 114 so as to drive the two H-axis sliding tables 118 to move in the same direction or move back and forth;

each Y-axis sliding table 116 is provided with an H-axis sliding assembly, each H-axis sliding assembly comprises an H-axis motor 117, an H-axis guide rail, an H-axis sliding table 118 and an H-axis screw rod, each H-axis guide rail is arranged on one side, away from the Z-axis sliding table 112, of each Y-axis sliding table 116 and is perpendicular to the Y-axis guide rail 115, each H-axis motor 117 is arranged at the top of each Y-axis sliding table 116 and is in driving connection with one end of each H-axis screw rod, and each H-axis sliding table 118 is in sliding connection with each H-axis guide rail and each H-axis screw rod;

the H-axis sliding tables 118 are all provided with angle-variable rotating assemblies, each angle-variable rotating assembly comprises an angle-variable rotating motor 119, an angle-variable rotating guide rail and an angle-variable rotating sliding table, each Y-axis sliding table 116 is provided with a circular groove for mounting the angle-variable rotating guide rail, the angle-variable rotating guide rail is mounted on the inner wall of the circular groove on the Y-axis sliding table 116, the angle-variable rotating motors 119 are mounted at the tops of the angle-variable rotating sliding tables, each angle-variable rotating sliding table is provided with a milling head 120, the milling heads 120 enter self-seeking automatic tool changing along with the X axis and the Y axis in a back-to-back or face mode, the milling heads 120 are angle-variable electric spindle milling heads 120, after the milling heads 120 capture a tool, the height of the tool clamped by the two milling heads 120 is measured by a laser range finder 109, and height data are transmitted to the controller 101, and the controller 101 controls and adjusts the two H-axis motors 117 so as to adjust the heights of the two H-axis sliding tables 118 to be consistent for subsequent cutting;

the laser range finder 109 detects the height of the tool clamped by the milling head 120 and transmits the detected height data to the controller 101, and the controller 101 controls and connects the Z-axis motor 110, the Y-axis motor 114, the H-axis motor 117, the variable angle rotating motor 119 and the milling head 120 respectively.

The processed object fixing device comprises a rotary presser foot component 121 and a push rod component 122, push rod components 122 are arranged on two sides of the rotary presser foot component 121, the rotary presser foot component 121 and the push rod component 122 are used for pressing a cut material to be fixed and positioned in a pressing mode during work, the rotary presser foot component 121 and the push rod component 122 are matched to ensure that the cut material is not deformed and not deviated, an electromagnetic inductor 106 detects the approaching state of a cutter during a working cutting stroke, when the cutter approaches the push rod component 122, the corresponding push rod component 122 automatically retracts to avoid collision when the cutter approaches the material processing stroke, and whole-course circular production is achieved;

the rotary presser foot assembly 121 comprises a flat push rod 401, a flat push induction cylinder 501 and a flat push bracket, wherein the flat push induction cylinder 501 is mounted on the inner wall of a top plate of the rack cabinet 102 and is in driving connection with the flat push rod 401, flat push grooves 410 for the flat push rod 401 to move are formed in the workbench 103 and the rack cabinet 102, the flat push bracket is in axial connection with one end of the top of the flat push rod 401, and a lower pressing cylinder 409 is mounted at one end of the flat push bracket facing the reference guide groove 105;

the controller 101 is respectively connected with the horizontal pushing induction cylinder 501 and the pressing cylinder 409 in a control mode, the pedal pneumatic switch 201 is connected with the horizontal pushing induction cylinder 501 and the pressing cylinder 409 in a control mode, when the rotary presser foot assembly 121 and the push rod assembly 122 are tightly pressed on a cut material to be fixed, the pedal pneumatic switch 201 is used for controlling the horizontal pushing induction cylinder 501 and the pressing cylinder 409 to stop working, and the cut material is separated from the cut material and is not fixed.

The horizontal pushing support comprises a first support 402, a second support 403, a support plate 404 and an adjusting nut 405, wherein the second support 403 is an L-shaped support;

the first bracket 402 is connected with one end of the top of the flat push rod 401 in a shaft-moving manner, the long plate of the second bracket 403 is movably connected with the top of the first bracket 402, the bracket plate 404 is movably connected with the outer side of the short plate of the second bracket 403, and the downward-pressing cylinder 409 is movably connected with the other side of the bracket plate 404;

the bottom of the tail end of the long plate of the second support 403 is provided with a supporting wheel 422, when the horizontal pushing induction cylinder 501 drives the horizontal pushing rod 401 to move, the supporting wheel 422 is in contact with the workbench 103, and when the downward pushing cylinder 409 works, a force can be applied to the downward pushing cylinder 409 to prevent the horizontal pushing support from rotating;

the second bracket 403 is respectively connected with the first bracket 402 and the bracket plate 404 in a locking manner through an adjusting nut 405, and the second bracket 403 is provided with a limit groove 406 matched with the adjusting nut 405.

The second bracket 403 is provided with an adjusting member 407 for connecting the first bracket 402 and the bracket plate 404, and the first bracket 402 and the bracket plate 404 are respectively provided with a limiting member 408 matching with the adjusting member 407.

The push rod assembly 122 comprises a push rod 411, a push rod cylinder 502 and a push rod 411 support, the push rod cylinder 502 is mounted on the inner wall of the rack cabinet 102 and is connected to the push rod 411 support in a driving mode, the push rod 411 is connected to the top of the push rod 411 support, and grooves for the push rod 411 to move are formed in the workbench 103 and the rack cabinet 102;

one end of the top rod 411 facing the reference guide groove 105 is provided with a buffer component 415, and the other end of the top rod 411 is provided with a scale groove;

the fixed mode of the cut material production is that the controller 101 controls the horizontal pushing induction cylinders 501 on the two sides to push the cut material on the platform to the reference grooves on the left side and the right side and abut against the baffle plates, after the horizontal pushing induction cylinders 501 work, the horizontal pushing induction cylinders 501 feed back to the controller 101, then the controller 101 controls the pressing cylinder 409 to work to press and place the cut material along the reference surface, then the ejector rod cylinders 502 are controlled to work to push the ejector rods 411 to fix the cut material, then the controller 101 controls the horizontal pushing induction cylinders 501 and the pressing cylinder 409 to work and retreat by using the pedal pneumatic switch 201 to enter a barrier-free processing program, when a cutter cuts a stroke, the electromagnetic inductor 106 feeds back to the controller 101, and the controller 101 controls the corresponding ejector rod cylinders 502 to work to recover the ejector rods 411 to carry out avoiding behavior, so that the whole-process circular production is realized.

Wherein, still contain bolt 414, the top of ejector pin 411 support is equipped with the fixing base 412 of connecting ejector pin 411, is equipped with the fixed slot 413 that supplies ejector pin 411 to wear to establish on the fixing base 412, and bolt 414 groove has been seted up at the top of fixing base 412, and bolt 414 inserts behind bolt 414 groove and is movably connected with the scale groove.

Wherein, both sides of the reference guide groove 105 are provided with a reference groove arranged at the top of the workbench 103 and a baffle plate and a pressing strip inserted in the reference groove;

a circular pin is arranged in a groove at the bottom of the pressing strip, the circular pin is connected with a circular tension ring, a locking cylinder 421 which is connected with the circular tension ring in a driving mode is arranged inside the rack cabinet 102, the controller 101 is connected with the locking cylinder 421 in a controlling mode, a cylinder rod of the locking cylinder 421 is connected to the pressing strip in a driving mode and used for locking the baffle plate, the reference groove is a single-side inclined long groove, and the matched pressing strip is a single-side inclined long pressing strip;

the pressing strip is a steel single-bevel strip, round pins are arranged at the middle seam of the lower edge of the pressing strip, a sleeved tension ring is fixed with a cylinder rod of the locking cylinder 421, the cylinder rod extends and contracts to enable the pressing strip to move up and down, and an object is fixed by means of loosening of a slope surface;

when the cutting device is used, a cut material is placed before machining, the cut material is pushed to a baffle plate in a reference groove by a horizontal pushing induction cylinder 501, the back of the cut material is pushed to be solid by a downward pressing cylinder 409, a mandril 411 is forced to be pressed on the cut material by the operation of a mandril cylinder 502 before a cutting stroke, and the horizontal pushing induction cylinder 501 drives the downward pressing cylinder 409 to retreat;

whether the material to be cut enters the induction range of the electromagnetic inductor 106 or not is induced by the electromagnetic inductor 106 in real time in the mode that the cutter and the ejector rod 411 are avoided in the cutting machining process, when the electromagnetic inductor 106 induces the material to be cut, the electromagnetic inductor is fed back to the controller 101, the controller 101 controls the corresponding ejector rod cylinder 502 to work to separate the ejector rod 411 from the material to be cut, so that the cutter can safely pass through, then the cutter passes through the rear controller 101 to control the ejector rod cylinder 502 to work to forcibly press the ejector rod 411 on the material to be cut again, and the cutter sequentially passes through each ejector rod 411 so as to finish cutting.

The dust removal assembly comprises a dust storage box 123 and a dust suction box 124, dust suction pipes 125 are arranged at two ends of the dust suction box 124, the dust suction box 124 is installed at one side, away from the tool rest disc 104, of the surface of the X-axis sliding table 108, the dust storage box 123 is arranged at one end, close to the tool rest disc 104, of the workbench 103, the dust suction box 124 on the back of the machine in the cutting process randomly and automatically sucks dust and inclines into the dust storage box 123 in sequence, random circulation is achieved, the environment protection and tidiness of the operation environment are guaranteed, and the problem of separation performance of the machine and the dust collector during operation is innovatively solved;

the bottom of the dust collection box 124 is provided with a pipeline installation box for placing various pipelines.

Wherein, the end of the worktable 103 departing from the tool carrier disc 104 is symmetrically provided with two DD driving motors 126, and the non-metal manufacturing center can finish processing different types of products, such as: the servo motor chuck D and 2 shafts are combined with the tailstock, and the F and 2 electric spindle variable-angle milling head 120 can be used for turning a cylinder, a cutting plane, an S-shaped geometric body, a plane carving, a three-dimensional carving, a tenon-and-mortise component and the like.

The working principle and the process of the non-metal manufacturing center are as follows:

the technical scheme provides a nonmetal manufacturing center which comprises a controller 101, a rack cabinet 102, a double-cutter horizontal height self-adjusting device and a workbench 103 arranged at the top of the rack cabinet 102, wherein a user inputs a program to a remote control system (AI intelligent control system), the remote control system remotely controls the controllers 101 of a plurality of nonmetal manufacturing centers, the controller 101 controls a three-dimensional spindle X-axis, a Y-axis, a Z-axis and an H-axis to adjust the movement of the double-cutter horizontal height self-adjusting device and the height of a milling head 120 to carry out cutting work of high-speed rotation, finally cut materials are cut into required specification and size, in order to ensure precision and prevent material deformation and deviation in the processing process, the whole cut materials are tightly pressed and fixed on a baffle plate surface in a reference groove by a processing object fixing device (a rotating presser foot component 121 and a push rod component 122) to implement product diversification production, when the device is used specifically, a hydraulic control system compressing device can be selected, and the controller 101 can also control the DD driving motor 126 to realize the responsible movement of the tool in a multi-dimensional space;

the effects of intelligent program control, high-precision multi-shaft sliding table movement, variable-angle two-shaft milling head 120, double-cutter horizontal self-adjustment, automatic cutter changing and random dust suction are achieved.

To sum up, the utility model discloses a nonmetal center of making can make it ensure the quality uniformity, and the operation production simplicity, this machine support that the processing is once accomplished simultaneously to the two-piece material base, through the programmed intelligent diversified production whole journey that realizes the machine of intelligence, ensures the quality requirement, and output is doubled, and cost reduction, environmental protection close mark, personal safety.

The above description has been made of specific embodiments of the present invention. It is to be understood that the invention is not limited to the particular embodiments described above, and that devices and structures not described in detail are understood to be implemented in a manner common in the art; various changes or modifications may be made by those skilled in the art within the scope of the appended claims without departing from the spirit of the invention.

Claims

1. A non-metal manufacturing center is characterized by comprising a controller, a rack cabinet, a double-cutter horizontal height self-adjusting device and a workbench arranged at the top of the rack cabinet;

the automatic cutting machine is characterized in that two tool rest discs are symmetrically installed at the top of one side of the workbench, each tool rest disc is connected with a tool disc indexing motor, a plurality of machined object fixing devices are symmetrically installed on two sides of the top of the workbench at a short distance, a reference guide groove installed at the top of the workbench is arranged between two opposite machined object fixing devices, electromagnetic inductors matched with the machined object fixing devices symmetrically arranged at each two sides are arranged on the inner wall of the reference guide groove, an X-axis guide rail is installed at the top of the reference guide groove, an X-axis sliding table is installed on the X-axis guide rail, an X-axis lead screw connected to the X-axis sliding table is installed inside the reference guide groove, and an X-axis driving motor connected with the X-axis lead screw in a driving mode is arranged on the X-axis sliding table;

2. The non-metallic manufacturing center of claim 1, wherein said dual-tool level self-adjusting means comprises a Z-axis slide assembly, a Y-axis slide assembly, an H-axis slide assembly, a variable angle rotation assembly, a milling head;

the Y-axis sliding assembly comprises a Y-axis motor, a Y-axis guide rail, a Y-axis sliding table and a Y-axis lead screw, the Y-axis guide rail is installed on one side, away from the Z-axis lead screw, of the Z-axis sliding table and is perpendicular to the Z-axis guide rail, the Y-axis motor is connected to the Z-axis sliding table and is in driving connection with one end of the Y-axis lead screw, the Y-axis sliding table in sliding connection with the Y-axis guide rail and the Y-axis lead screw is installed at two ends of the Z-axis sliding table, the Y-axis lead screw is a forward lead screw, and the forward lead screw and the reverse lead screw are respectively provided with a forward thread and a reverse thread at two ends of the lead screw;

the H-axis sliding tables are all provided with the angle-variable rotating assemblies, each angle-variable rotating assembly comprises an angle-variable rotating motor, an angle-variable rotating guide rail and an angle-variable rotating sliding table, each Y-axis sliding table is provided with a circular groove for mounting the angle-variable rotating guide rail, the angle-variable rotating guide rails are mounted on the inner walls of the circular grooves on the Y-axis sliding tables, the angle-variable rotating motors are mounted on the tops of the angle-variable rotating sliding tables, and each angle-variable rotating sliding table is provided with the milling head;

3. The non-metallic manufacturing center of claim 2 wherein said workpiece holding fixture includes a rotating presser foot assembly and a pusher bar assembly, said pusher bar assembly being disposed on either side of said rotating presser foot assembly;

the controller is respectively connected with the horizontal pushing induction cylinder and the pressing cylinder in a control mode, and the pedal pneumatic switch is connected with the rotary presser foot assembly in a control mode.

4. The non-metallic manufacturing center of claim 3, wherein said horizontal pushing bracket comprises a first bracket, a second bracket, a bracket plate, and an adjusting nut, said second bracket being an L-shaped bracket;

the bottom of the tail end of the long plate of the second bracket is provided with a supporting wheel;

5. The non-metallic manufacturing center of claim 4, wherein said second bracket is provided with an adjusting member for connecting said first bracket and said supporting plate, and said first bracket and said supporting plate are respectively provided with a limiting member for matching said adjusting member.

6. The non-metal manufacturing center according to any one of claims 3 to 5, wherein the push rod assembly comprises a push rod, a push rod cylinder and a push rod support, the push rod cylinder is mounted on the inner wall of the rack cabinet and is connected to the push rod support in a driving manner, the push rod is connected to the top of the push rod support, and grooves for the push rod to move are formed in the workbench and the rack cabinet;

7. The non-metallic manufacturing center of claim 6, further comprising a pin, wherein a fixing seat connected to the pin is disposed on the top of the pin holder, a fixing groove for the pin to pass through is disposed on the fixing seat, a pin groove is disposed on the top of the fixing seat, and the pin is inserted into the pin groove and then movably connected to the scale groove.

8. The non-metallic manufacturing center according to any one of claims 1 to 5 and 7, wherein a reference groove installed on the top of the worktable and a baffle plate and a pressing bar inserted into the reference groove are provided on both sides of the reference guide groove;

the novel rack cabinet is characterized in that round pins are installed in a groove in the bottom of the pressing strip, round tension rings are connected to the round pins, a locking cylinder connected with the round tension rings in a driving mode is arranged inside the rack cabinet, and the controller is connected with the locking cylinder in a control mode.

9. The non-metallic manufacturing center of claim 8, wherein the dust removing assembly comprises a dust storage box and a dust suction box, dust suction pipes are respectively disposed at two ends of the dust suction box, the dust suction box is mounted on a side of the X-axis sliding table surface away from the tool rest disk, and the dust storage box is disposed at one end of the workbench close to the tool rest disk.

10. A non-metallic manufacturing center as set forth in claim 9, wherein two DD drive motors are symmetrically disposed on an end of said table facing away from said head plate.