CN215142844U - Carbon tank cleaning machine - Google Patents

Abstract

The utility model discloses a carbon tank cleaning machine, including first arm, machine main part, first washing case, second washing case and carbon dust pouring tank, the one end welding at machine main part top has the material loading station, the inside of material loading station evenly installs carbon tank appearance bottle. The utility model discloses an install the anchor clamps body, electronic slide rail, assembly arm and fixing bolt, make the device optimize the structure of self, during the use, start two electronic slide rails on the anchor clamps body on the one hand, can drive two electronic slider motions, and then two fixed arms that drive the symmetric distribution are close to each other or deviate from, change the interval of the two, the realization is fixed to the centre gripping of carbon tank appearance bottle, the automation mechanized operation of being convenient for, on the other hand user can open the access door in the machine main part, recycle assembly arm and fixing bolt's linking effect, dismantle or assemble the air heater on hollow structure's drying groove, and then the maintenance or the change of the air heater of being convenient for.

Description

Carbon tank cleaning machine

Technical Field

The utility model relates to an ultrasonic cleaning technical field specifically is a carbon tank cleaning machine.

Background

Carbon tank cleaning machine often utilizes ultrasonic cleaning technique to realize the cleaning to the carbon tank, and it is extensive in clean field application, but current carbon tank cleaning machine still exists difficult operation when in-service use, is difficult for realizing scrubbing, washes and combine together, washs single structure, cleaning performance is poor, be difficult for realizing automatic uncapping, the carbon dust is emptyd and carbon tank is dried and machine appearance has the defect that gap, aesthetic property are poor, this is unfavorable for the long-term popularization of device.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a carbon tank cleaning machine to the difficult realization that proposes in solving above-mentioned background art is scrubbed, is washed and is combined together, washs single structure, cleaning performance is poor, difficult realization is automatic uncap, falls the material and dry and machine appearance have gap, the poor problem of aesthetic property.

In order to achieve the above object, the utility model provides a following technical scheme: a carbon tank cleaning machine comprises a first mechanical arm, a machine main body, a first cleaning box, a second cleaning box and a carbon powder pouring tank, wherein a feeding station is welded at one end of the top of the machine main body, a carbon tank sample bottle is uniformly installed in the feeding station, the first mechanical arm is installed in the machine main body at one end of the feeding station, a vacuum chuck is installed at the output end of the first mechanical arm, a bottle cap discharging tank is fixed on the machine main body below the vacuum chuck, a bottle cap collecting tank is arranged at the bottom of the bottle cap discharging tank, a carbon powder pouring tank is welded on the machine main body at one end, away from the feeding station, of the bottle cap discharging tank, a second mechanical arm is installed on the machine main body above the pouring tank, the first cleaning box and the second cleaning box are sequentially installed at the bottom end of the machine main body, and transducer vibrators are uniformly fixed in the first cleaning box and the second cleaning box, and the inside evenly installed of first washing case has the brush piece, the both ends that the second washd incasement portion have all welded the spray plate, just evenly install high pressure shower head on the spray plate, the even welding in the inside top of machine main part has the drying chamber, just the air heater is evenly installed to the inside bottom of drying chamber, the one end that the material loading station was kept away from to the machine main part is provided with the unloading collecting vat, the anchor clamps body is all installed to the output of second arm and the inside in drying chamber.

Preferably, casters are uniformly installed at the bottom of the machine body, and the machine body is made of stainless steel, so that the machine body can be moved and braked conveniently.

Preferably, the top, the bottom and the lateral wall of machine main part all evenly are fixed with explosion-proof glass, all weld on first washing case and the second washing case feed liquor pipe and drain pipe, just all be fixed with the ring flange on feed liquor pipe and the drain pipe for the outward appearance of machine main part does not have the gap, and the aesthetic property is high.

Preferably, the inner side walls of the first cleaning box and the second cleaning box are provided with Teflon non-stick layers, so that the anti-sticking and anti-corrosion effects of the first cleaning box and the second cleaning box are improved.

Preferably, the both ends of anchor clamps body all are provided with the fixed arm, just evenly be fixed with electronic slide rail on the anchor clamps body, the internally mounted of electronic slide rail has the electronic slider of being connected with the fixed arm, realizes fixed, the automation mechanized operation of being convenient for to the centre gripping of carbon tank appearance bottle.

Preferably, the machine main part below the carbon powder pouring tank is welded with a reserved collecting tank, and the machine main part is uniformly provided with an access door, so that the device realizes the automatic material pouring and waste material collecting effects.

Preferably, the two sides of one end of the air heater are welded with assembly arms, and the assembly arms are uniformly provided with fixing bolts connected with the drying groove, so that the air heater is convenient to maintain or replace.

Preferably, an integrated welding structure is formed between the electric sliding block and the fixing arm, and a rubber protective layer is bonded on the fixing arm, so that the damage to the outer wall of the carbon tank sample bottle when the clamping mechanism fixes the carbon tank sample bottle is reduced.

Preferably, the brush piece is provided with 4, just one side of brush piece is evenly bonded has electric telescopic handle, constitute integrated welded structure between electric telescopic handle and the first washing case, make it realize that it is automatic to scrub cleanly to carbon tank appearance bottle outer wall.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) when the carbon tank cleaning machine is used, on one hand, a controller on the machine body starts an electric telescopic rod in the first cleaning box to drive four groups of brush pieces which are distributed at equal angles to move up and down, so that automatic scrubbing and cleaning of the outer wall of a carbon tank sample bottle placed in the first cleaning box are realized, on the other hand, a cleaning liquid pumping device plays a role of guiding cleaning liquid onto a spraying plate in the second cleaning box and spraying the cleaning liquid onto the carbon tank sample bottle through a high-pressure spraying head to realize leaching treatment on the carbon tank sample bottle, so that the device realizes a two-stage cleaning mechanism formed by scrubbing and cleaning, the cleaning effect is improved, and transducer vibrators are arranged at the bottom ends in the first cleaning box and the second cleaning box and are matched with the functions of ultrasonic generators arranged on the back sides of the first cleaning box and the second cleaning box, the sound energy of a power ultrasonic frequency source can be converted into mechanical vibration, the adsorption between stains and the carbon tank sample bottle is damaged, and the cleaning effect is optimized by utilizing an ultrasonic cleaning structure;

(2) the carbon tank cleaning machine is provided with the carbon tank sample bottles, the feeding station, the first mechanical arm and the second mechanical arm, so that when the device is in actual use, on one hand, explosion-proof glass is uniformly fixed on the top, the bottom and the outer side wall of the machine main body, the device is in a closed appearance, the appearance of the machine main body is seamless, the attractiveness is high, on the other hand, a user can sequentially place the carbon tank sample bottles to be cleaned on the feeding station, the controller system arranged on the machine main body can control the first mechanical arm to move, then the vacuum chuck at the output end of the controller system can automatically disassemble the cover body at the top of the carbon tank sample bottles, the disassembled cover body is placed into the bottle cap discharge groove, the cover body can enter the bottle cap collecting groove along the bottle cap discharge groove to be collected, further, the device achieves automatic cover opening treatment, and the controller on the machine main body can control the second mechanical arm to move, the carbon tank sample bottle fixed on the clamp body at the output end of the second mechanical arm is driven to turn over, so that materials in the carbon tank sample bottle are poured into the carbon powder pouring tank and then enter the reserved collecting tank below through the carbon powder pouring tank to be collected, and the device realizes the automatic material pouring and waste material collecting effects;

(3) this carbon tank cleaning machine is through installing the anchor clamps body, electronic slide rail, assembly arm and fixing bolt, make the device optimize the structure of self, during the use, start two electronic slide rails on the anchor clamps body on the one hand, can drive two electronic slider motions, and then drive two fixed arms of symmetric distribution and be close to each other or deviate from, change the interval of the two, it is fixed to the centre gripping of carbon tank appearance bottle to realize, the automation mechanized operation of being convenient for, on the other hand user can open the access door in the machine main part, recycle assembly arm and fixing bolt's linking effect, dismantle or assemble the air heater on hollow structure's drying groove, and then the maintenance or the change of the air heater of being convenient for.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of a top-view cross-sectional structure of a drying tank according to the present invention;

FIG. 3 is a schematic view of the top-view cross-sectional structure of the clamp body of the present invention;

FIG. 4 is a schematic view of a front cross-sectional structure of a first cleaning tank of the present invention;

fig. 5 is a schematic view of a front sectional structure of the second cleaning box of the present invention.

In the figure: 1. a first robot arm; 2. a feeding station; 3. a carbon canister sample bottle; 4. a machine main body; 5. a caster wheel; 6. a bottle cap discharge groove; 7. a bottle cap collecting tank; 8. a first cleaning tank; 9. a second cleaning tank; 10. a blanking collecting tank; 11. a drying tank; 12. a clamp body; 13. a second mechanical arm; 14. carbon powder dumping tank; 15. a vacuum chuck; 16. fixing the bolt; 17. assembling the arm; 18. a hot air blower; 19. a fixed arm; 20. a rubber protective layer; 21. an electric slide rail; 22. an electric slider; 23. an electric telescopic rod; 24. a brush sheet; 25. a transducer oscillator; 26. a spray plate; 27. a high pressure spray header.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides an embodiment: a carbon tank cleaning machine comprises a first mechanical arm 1, a machine main body 4, a first cleaning box 8, a second cleaning box 9 and a carbon powder pouring tank 14, wherein a feeding station 2 is welded at one end of the top of the machine main body 4, a controller is installed on the machine main body 4, carbon tank sample bottles 3 are uniformly installed inside the feeding station 2, the first mechanical arm 1 is installed inside the machine main body 4 at one end of the feeding station 2, and a vacuum chuck 15 is installed at the output end of the first mechanical arm 1;

when the carbon powder emptying device is used, the carbon tank sample bottle 3 can be overturned and dumped in the carbon powder dumping groove 14 by utilizing the second mechanical arm 13, so that the automatic emptying of carbon powder is realized;

a bottle cap discharge groove 6 is fixed on the machine body 4 below the vacuum chuck 15, a bottle cap collecting groove 7 is formed in the bottom of the bottle cap discharge groove 6, a carbon powder dumping groove 14 is welded on the machine body 4 at one end, away from the feeding station 2, of the bottle cap discharge groove 6, and a second mechanical arm 13 is mounted on the machine body 4 above the carbon powder dumping groove 14;

a first cleaning box 8 and a second cleaning box 9 are sequentially mounted at the bottom end inside the machine main body 4, transducer vibrators 25 are uniformly fixed inside the first cleaning box 8 and the second cleaning box 9, brush pieces 24 are uniformly mounted inside the first cleaning box 8, and ultrasonic generators matched with the transducer vibrators 25 are mounted on the back side surfaces of the first cleaning box 8 and the second cleaning box 9;

both ends of the interior of the second cleaning box 9 are welded with spraying plates 26, high-pressure spray headers 27 are uniformly mounted on the spraying plates 26, drying grooves 11 are uniformly welded at the top ends of the interior of the machine main body 4, hot air blowers 18 are uniformly mounted at the bottom ends of the interior of the drying grooves 11, a blanking collecting groove 10 is arranged at one end, away from the feeding station 2, of the machine main body 4, and clamp bodies 12 are mounted at the output end of the second mechanical arm 13 and the interior of the drying grooves 11;

the bottom of the machine body 4 is uniformly provided with trundles 5, and the material of the machine body 4 is stainless steel;

when in use, the caster wheels 5 are uniformly arranged at the bottom of the machine main body 4, so that the machine main body 4 can move and brake conveniently;

explosion-proof glass is uniformly fixed on the top, the bottom and the outer side wall of the machine main body 4, a liquid inlet pipe and a liquid outlet pipe are welded on the first cleaning box 8 and the second cleaning box 9, and flange plates are fixed on the liquid inlet pipe and the liquid outlet pipe;

when the explosion-proof glass is used, the explosion-proof glass is uniformly fixed on the top, the bottom and the outer side wall of the machine body 4, so that the device is in a closed appearance, no gap exists in the appearance of the machine body 4, and the appearance is high;

the inner side walls of the first cleaning box 8 and the second cleaning box 9 are both provided with Teflon non-stick layers;

the anti-adhesion and corrosion-resistant effects of the first cleaning box 8 and the second cleaning box 9 are improved by utilizing the Teflon non-stick layer;

the two ends of the clamp body 12 are both provided with fixed arms 19, electric slide rails 21 are uniformly fixed on the clamp body 12, and electric slide blocks 22 connected with the fixed arms 19 are installed inside the electric slide rails 21;

when the fixture is used, the two electric slide rails 21 on the fixture body 12 are started, so that the two electric slide blocks 22 can be driven to move, the two symmetrically-distributed fixing arms 19 are driven to mutually approach or depart from each other, the distance between the two fixing arms is changed, the carbon tank sample bottle 3 is clamped and fixed, and the automatic operation is facilitated;

a reserved collecting tank is welded on the machine main body 4 below the carbon powder dumping tank 14, and access doors are uniformly arranged on the machine main body 4;

when the device is used, the controller on the machine main body 4 can control the second mechanical arm 13 to move to drive the carbon tank sample bottle 3 fixed on the clamp body 12 at the output end of the second mechanical arm 13 to turn over, so that materials in the carbon tank sample bottle 3 are poured into the carbon powder pouring tank 14, and then enter the reserved collecting tank below through the carbon powder pouring tank 14 to be collected, and the device realizes the functions of automatic material pouring and waste material collection;

assembling arms 17 are welded on two sides of one end of the air heater 18, and fixing bolts 16 connected with the drying groove 11 are uniformly arranged on the assembling arms 17;

when in use, a user can open the access door on the machine main body 4, and then the hot air blower 18 is disassembled or assembled on the drying groove 11 with the hollow structure by utilizing the connecting action of the assembling arm 17 and the fixing bolt 16, thereby facilitating the maintenance or replacement of the hot air blower 18;

an integrated welding structure is formed between the electric sliding block 22 and the fixed arm 19, and a rubber protective layer 20 is bonded on the fixed arm 19;

when the device is used, the rubber protective layer 20 is bonded on the fixing arm 19, so that the scratch-resistant protection effect of the inner wall of the fixing arm 19 is improved, the damage to the outer wall of the carbon tank sample bottle 3 when the clamping mechanism fixes the carbon tank sample bottle is reduced, and the practicability of the device is enhanced;

4 brush sheets 24 are arranged, an electric telescopic rod 23 is uniformly bonded on one side of each brush sheet 24, and an integrated welding structure is formed between each electric telescopic rod 23 and the first cleaning box 8;

during the use, the controller on the machine main part 4 starts the inside electric telescopic handle 23 of first washing case 8, drives the brush piece 24 up-and-down motion of angular distribution such as four groups, realizes brushing cleanly to placing the automation of 3 outer walls of carbon tank appearance bottle in first washing case 8 inside.

When the embodiment of the application is used: the carbon tank sample bottles 3 to be cleaned can be sequentially placed on the feeding station 2 by a user through an external power supply, the controller system arranged on the machine main body 4 can control the first mechanical arm 1 to move, then the vacuum chuck 15 at the output end of the controller system can automatically disassemble the cover body at the top of the carbon tank sample bottles 3, the disassembled cover body is placed into the bottle cap discharge groove 6 and enters the bottle cap collecting groove 7 along the bottle cap discharge groove 6 to be collected, so that the device can realize automatic cover opening treatment, then the controller on the machine main body 4 can control the second mechanical arm 13 to move to drive the carbon tank sample bottles 3 fixed on the clamp body 12 at the output end of the second mechanical arm 13 to overturn, so that the materials in the carbon tank sample bottles 3 are poured into the carbon powder pouring groove 14 and then enter the reserved carbon powder pouring groove 14 below to be collected, therefore, the device realizes the functions of automatic material pouring and waste material collection, then the first mechanical arm 1 and the second mechanical arm 13 can operate and control the carbon tank sample bottles 3 to be sequentially placed into the first cleaning box 8 and the second cleaning box 9, during the specific operation, on one hand, a controller on the machine main body 4 starts an electric telescopic rod 23 in the first cleaning box 8 to drive four groups of brush sheets 24 which are distributed at equal angles to move up and down, so as to realize the automatic scrubbing and cleaning of the outer walls of the carbon tank sample bottles 3 placed in the first cleaning box 8, on the other hand, a cleaning liquid pumping device plays a role, the cleaning liquid is guided onto a spraying plate 26 in the second cleaning box 9 and is sprayed to the carbon tank sample bottles 3 through a high-pressure spraying head 27, so as to realize the leaching treatment of the carbon tank sample bottles, further, the device realizes a two-stage cleaning mechanism formed by scrubbing and leaching, the cleaning effect is improved, and the energy converter vibrators 25 are arranged at the bottom ends in the first cleaning box 8 and the second cleaning box 9, the effect of the ultrasonic generator who washs 9 back of the body side installations of case 8 and second washing case is cooperated, can become mechanical vibration with the acoustic energy conversion of power ultrasonic frequency source, destroy the absorption between spot and the carbon tank appearance bottle 3, utilize the ultrasonic cleaning structure, cleaning performance has been optimized, mechanical arm mechanism can put into stoving groove 11 inside with carbon tank appearance bottle 3 after wasing at last, and the inside air heater 18 of stoving groove 11 starts, can realize wind-heating to the carbon tank appearance bottle 3 after wasing, drying process, carbon tank appearance bottle 3 after wasing the drying at last can discharge and collect through unloading collecting vat 10.

Claims (9)

1. The carbon tank cleaning machine is characterized by comprising a first mechanical arm (1), a machine main body (4), a first cleaning box (8), a second cleaning box (9) and a carbon powder pouring groove (14), wherein a feeding station (2) is welded at one end of the top of the machine main body (4), a carbon tank sample bottle (3) is uniformly arranged inside the feeding station (2), the first mechanical arm (1) is arranged inside the machine main body (4) at one end of the feeding station (2), a vacuum chuck (15) is arranged at the output end of the first mechanical arm (1), a bottle cap discharging groove (6) is fixed on the machine main body (4) below the vacuum chuck (15), a bottle cap collecting groove (7) is arranged at the bottom of the bottle cap discharging groove (6), and the carbon powder pouring groove (14) is welded on the machine main body (4) at one end of the feeding station (2) far away from the bottle cap discharging groove (6), and a second mechanical arm (13) is arranged on the machine main body (4) above the carbon powder pouring tank (14), a first cleaning tank (8) and a second cleaning tank (9) are sequentially arranged at the bottom end inside the machine main body (4), transducer vibrators (25) are uniformly fixed inside the first cleaning tank (8) and the second cleaning tank (9), brush sheets (24) are uniformly arranged inside the first cleaning tank (8), spray plates (26) are welded at two ends inside the second cleaning tank (9), high-pressure spray heads (27) are uniformly arranged on the spray plates (26), a drying tank (11) is uniformly welded at the top end inside the machine main body (4), a hot air blower (18) is uniformly arranged at the bottom end inside the drying tank (11), and a blanking collecting tank (10) is arranged at one end, far away from the feeding station (2), of the machine main body (4), and the output end of the second mechanical arm (13) and the inside of the drying groove (11) are both provided with a clamp body (12).

2. A carbon canister cleaning machine according to claim 1 in which: truckles (5) are evenly installed to the bottom of machine main part (4), just the material of machine main part (4) is the stainless steel.

3. A carbon canister cleaning machine according to claim 1 in which: the top, the bottom and the lateral wall of machine main part (4) all evenly are fixed with explosion-proof glass, all weld on first washing case (8) and second washing case (9) have feed liquor pipe and drain pipe, just all be fixed with the ring flange on feed liquor pipe and the drain pipe.

4. A carbon canister cleaning machine according to claim 1 in which: the inner side walls of the first cleaning box (8) and the second cleaning box (9) are provided with Teflon non-stick layers.

5. A carbon canister cleaning machine according to claim 1 in which: the clamp is characterized in that fixed arms (19) are arranged at two ends of the clamp body (12), electric sliding rails (21) are uniformly fixed on the clamp body (12), and electric sliding blocks (22) connected with the fixed arms (19) are arranged inside the electric sliding rails (21).

6. A carbon canister cleaning machine according to claim 1 in which: the machine body (4) below the carbon powder pouring tank (14) is welded with a reserved collecting tank, and the machine body (4) is uniformly provided with an access door.

7. A carbon canister cleaning machine according to claim 1 in which: both sides of one end of the air heater (18) are welded with assembling arms (17), and the assembling arms (17) are evenly provided with fixing bolts (16) connected with the drying groove (11).

8. A carbon canister cleaning machine according to claim 5 in which: an integrated welding structure is formed between the electric sliding block (22) and the fixed arm (19), and a rubber protective layer (20) is bonded on the fixed arm (19).

9. A carbon canister cleaning machine according to claim 1 in which: the brush piece (24) is provided with 4, and one side of brush piece (24) is evenly bonded with electric telescopic handle (23), constitute integrated welded structure between electric telescopic handle (23) and first washing case (8).

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