CN215142475U

CN215142475U - Cleaning device for gear machining

Info

Publication number: CN215142475U
Application number: CN202121495881.0U
Authority: CN
Inventors: 高锦铖
Original assignee: Fujian Zhenfa Gear Co ltd
Current assignee: Fujian Zhenfa Gear Co ltd
Priority date: 2021-07-02
Filing date: 2021-07-02
Publication date: 2021-12-14
Anticipated expiration: 2031-07-02

Abstract

The utility model discloses a cleaning device for gear machining, which comprises a base, a conveyor belt is arranged above the base, a magnet layer is arranged on the inner side of the conveyor belt, a support frame is arranged on the outer side of the conveyor belt, the bottom of the support frame is fixedly connected with the base, the top of the support frame is provided with a first motor, the first motor is connected with a first gear through a motor shaft, the first gear is meshed with a second gear, the second gear is fixedly connected with a rotating rod, the bottom of the rotating rod penetrates through the support frame and is fixedly connected with a disc brush, the disc brush is arranged above the conveyor belt, a liquid guide cavity is arranged in the disc brush, the bottom of the liquid guide cavity is provided with a plurality of liquid guide holes, the top of the liquid guide cavity is communicated with a liquid guide channel, the liquid guide channel is arranged in the rotating rod, the top of the liquid guide channel is connected with a liquid guide valve, and the liquid guide valve is arranged at the top of the rotating rod, this cleaning device for gear machining has improved clear effect, is favorable to the processing of gear.

Description

Cleaning device for gear machining

Technical Field

The utility model relates to a cleaning device for gear machining belongs to gear machining technical field.

Background

The gear is a mechanical element which has teeth on a wheel rim and transmits motion and power by continuous meshing, the application of the gear in transmission has appeared at the end of the 19 th century, the development of a gear cutting method principle and the successive appearance of a special machine tool and a cutter for cutting the gear by using the principle appear, and the running stability of the gear is valued along with the development of production.

In the middle of the gear machining process, because often can produce iron fillings or other attachments and remain on finished product gear surface after the skiving, especially all can remain various attachments in the middle of the gear tooth part clearance, gear surface is dirty and cause the meshing effect relatively poor easily, hardly reach the required precision, clean a very necessary process to the gear of processing from this, current gear machining is with cleaning device's clean effect generally, and can not clean the conveyer belt, make preceding clear residue drop on the conveyer belt aggravate subsequent gear pollution, increased clear degree of difficulty.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model overcomes current defect, provides a cleaning device for gear machining to solve the problem in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a cleaning device for gear machining comprises a base, wherein a conveyor belt is mounted above the base, a magnet layer is arranged on the inner side of the conveyor belt, a support frame is arranged on the outer side of the conveyor belt, the bottom of the support frame is fixedly connected with the base, a first motor is arranged at the top of the support frame, the first motor is connected with a first gear through a motor shaft, the first gear is meshed with a second gear, the second gear is fixedly connected with a rotating rod, a disc brush is fixedly connected to the bottom of the rotating rod in a penetrating mode through the support frame, the disc brush is arranged above the conveyor belt and is provided with a liquid outlet mechanism connected with a liquid storage tank, and the liquid storage tank is arranged at the top of the support frame;

an air pump is arranged on one side of the liquid storage tank and connected with a plurality of air pressure nozzles through pipelines, and the air pressure nozzles are arranged on one side of the disc brush;

the conveyer belt below is equipped with washs the case, just the base top is located to the washing case, wash the incasement and be equipped with the rotary drum brush, just the position structure and the conveyer belt phase-match of rotary drum brush, rotary drum brush one end is run through and is washd the case and be connected with the motor, rotary drum brush both sides are equipped with the rivers shower nozzle, just the rivers shower nozzle is installed in wasing incasement wall, the position structure and the rotary drum brush of rivers shower nozzle are corresponding, the rivers shower nozzle has the water pump through the pipe connection, the water pump has the water tank through the pipe connection, just the base top is located to the water tank.

Furthermore, the position of conveyer belt one end is equipped with peels off the piece, it is equipped with the case that gathers materials to peel off the piece below.

Furthermore, the positions of two ends of the inner side of the magnet layer are respectively provided with a driving roller and a driven roller, and two ends of the driving roller and two ends of the driven roller are connected with the base through fixing frames.

Further, drive roll one end fixedly connected with first sprocket, first sprocket is connected with the second sprocket through the chain, the second sprocket is connected with the second motor through the motor shaft, just the base top is located to the second motor.

Furthermore, the liquid storage tank and the top of the water tank are both provided with liquid injection ports.

Furthermore, a water outlet is formed in the position, close to the bottom, of one side of the cleaning box.

Further, go out liquid mechanism and include drain cavity, drain hole, drain passageway, drain valve and drain pump, be equipped with the drain cavity in the disc brush, the drain cavity bottom is equipped with a plurality of drain holes, drain cavity top intercommunication has the drain passageway, just in the dwang was located to the drain passageway, the drain passageway top is connected with the drain valve, just the dwang top is located to the drain valve, the drain valve has the liquid reserve tank through the pipe connection, install the drain pump in the liquid reserve tank, the beneficial effects of the utility model are that: 1. by arranging the first motor, the first gear, the second gear, the rotating rod, the disc brush, the liquid guide cavity, the liquid guide channel, the valve, the liquid storage box, the air pump, the air pressure sprayer and other structures, the first motor drives the first gear and the second gear to rotate, so that the rotating rod and the disc brush rotate, the gear on the conveyor belt is scrubbed, meanwhile, cleaning liquid in the liquid storage box is guided into the liquid guide channel through the valve and flows out after passing through the liquid guide cavity and the liquid guide hole, so that the scrubbing effect is enhanced, and then the air pressure sprayer sprays air flow to clean the gear again, so that the cleaning effect of the gear is improved;

2. through setting up washing case, rotary drum brush, rivers shower nozzle, water pump, water tank isotructure, water in the water tank is by the blowout of rivers shower nozzle behind the water pump, and then the rotary drum brush rotates and scrubs the conveying belt surface, and remaining spot when getting rid of clean gear avoids causing the pollution to the gear of back.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.

FIG. 1 is a schematic view of the overall structure of a cleaning device for gear machining according to the present invention;

FIG. 2 is a sectional view of a disk brush and a rotating rod of the cleaning device for gear machining according to the present invention;

FIG. 3 is a cross-sectional view of a cleaning tank of the cleaning apparatus for gear machining according to the present invention;

fig. 4 is a schematic view of a driving structure of a driving roller of the cleaning device for gear processing according to the present invention.

Reference numbers in the figures: 1. a base; 2. a conveyor belt; 3. a magnet layer; 4. a support frame; 5. a first motor; 6. a first gear; 7. a second gear; 8. rotating the rod; 9. a disc brush; 10. a drainage cavity; 11. a drain hole; 12. a drainage channel; 13. a liquid guide valve; 14. a liquid storage tank; 15. an air pump; 16. an air pressure nozzle; 17. a cleaning tank; 18. a drum brush; 19. a water flow nozzle; 20. a water pump; 21. a water tank; 22. a stripping member; 23. a material collecting box; 24. a drive roll; 25. a driven roller; 26. a first sprocket; 27. a chain; 28. a second sprocket; 29. a second motor.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.

As shown in fig. 1-4, a cleaning device for gear machining, including base 1, conveyer belt 2 is installed to base 1 top, 2 inboards of conveyer belt are equipped with magnet layer 3, 2 outsides of conveyer belt are equipped with support frame 4, just 4 bottom fixed connection bases 1 of support frame, 4 tops of support frame are equipped with first motor 5, first motor 5 is connected with first gear 6 through the motor shaft, the meshing of first gear 6 is connected with

second gear

7, 7 fixedly connected with dwang 8 of second gear, 4 fixedly connected with disc brush 9 of support frame are run through to dwang 8 bottom, just disc brush 9 locates 2 tops of conveyer belt just be equipped with the play liquid mechanism that links to each other with liquid reserve tank 14 on the

disc brush

9, 4 tops of support frame are located to liquid reserve tank 14.

The liquid outlet mechanism comprises a liquid guide cavity 10, a liquid guide hole 11, a liquid guide channel 12, a liquid guide valve 13 and a liquid guide pump, wherein the liquid guide cavity 10 is arranged in the disc brush 9, the bottom of the liquid guide cavity 10 is provided with a plurality of liquid guide holes 11, the top of the liquid guide cavity 10 is communicated with the liquid guide channel 12, the liquid guide channel 12 is arranged in the rotating rod 8, the top of the liquid guide channel 12 is connected with the liquid guide valve 13, the liquid guide valve 13 is arranged at the top of the rotating rod 8, the liquid guide valve 13 is connected with a liquid storage box 14 through a pipeline, the liquid storage box 14 is arranged at the top of the support frame 4, the liquid guide pump is arranged in the liquid storage box 14, an air pump 15 is arranged at one side of the liquid storage box 14, the air pump 15 is connected with a plurality of air pressure spray heads 16 through a pipeline, the air pressure spray heads 16 are arranged at one side of the disc brush 9, a cleaning box 17 is arranged below the conveyor belt 2, and the cleaning box 17 is arranged at the top of the base 1, the cleaning box 17 is internally provided with a rotary drum brush 18, the position structure of the rotary drum brush 18 is matched with the conveyor belt 2, one end of the rotary drum brush 18 penetrates through the cleaning box 17 and is connected with a motor, water flow spray nozzles 19 are arranged on two sides of the rotary drum brush 18, the water flow spray nozzles 19 are installed on the inner wall of the cleaning box 17, the position structure of the water flow spray nozzles 19 corresponds to the rotary drum brush 18, the water flow spray nozzles 19 are connected with a water pump 20 through pipelines, the water pump 20 is connected with a water tank 21 through pipelines, and the water tank 21 is arranged at the top of the base 1.

Specifically, as shown in fig. 1, the position of 2 one ends of conveyer belt is equipped with peels off 22, peels off 22 below and is equipped with the case 23 that gathers materials, the position at the inboard both ends of magnet layer 3 is equipped with drive roll 24 and driven voller 25 respectively, base 1 is all connected through the mount in drive roll 24 and driven voller 25 both ends, the top of liquid reserve tank 14 and water tank 21 all is equipped with annotates the liquid mouth, the position that washs case 17 one side and is close to the bottom is equipped with the outlet.

Specifically, as shown in fig. 4, one end of the driving roller 24 is fixedly connected with a first chain wheel 26, the first chain wheel 26 is connected with a second chain wheel 28 through a chain 27, the second chain wheel 28 is connected with a second motor 29 through a motor shaft, and the second motor 29 is arranged at the top of the base 1.

The utility model discloses the theory of operation: when the gear cleaning machine is used, the second motor 29 is started, the conveyor belt 2 can be driven to run, the gear is placed on the conveyor belt 2, the gear is adsorbed under the action of the magnet layer 3, the first motor 5 is started, the disc brush 9 is driven to rotate, the gear can be cleaned when passing through the disc brush 9, meanwhile, cleaning liquid in the liquid storage tank 14 falls to the bottom of the disc brush 9 through the liquid guide hole 11, the gear is cleaned, air flow is sprayed out of the air pressure spray head 16 to enhance the cleaning effect of the gear, then the gear falls into the material collecting tank 23 after being far away from the conveyor belt 2 when passing through the stripping piece 22, the rotary drum brush 18 in the cleaning tank 17 is matched with water flow sprayed out of the water flow spray head 19, the conveyor belt 2 can be cleaned, residual stains are prevented from polluting subsequent gears, and the gear machining is facilitated.

The above is the preferred embodiment of the present invention, and the technical personnel in the field of the present invention can also change and modify the above embodiment, therefore, the present invention is not limited to the above specific embodiment, and any obvious improvement made by the technical personnel in the field on the basis of the present invention, replacement or modification all belong to the protection scope of the present invention.

Claims

1. The cleaning device for gear machining comprises a base (1) and is characterized in that a conveying belt (2) is installed above the base (1), a magnet layer (3) is arranged on the inner side of the conveying belt (2), a supporting frame (4) is arranged on the outer side of the conveying belt (2), the bottom of the supporting frame (4) is fixedly connected with the base (1), a first motor (5) is arranged at the top of the supporting frame (4), the first motor (5) is connected with a first gear (6) through a motor shaft, the first gear (6) is connected with a second gear (7) in a meshing manner, the second gear (7) is fixedly connected with a rotating rod (8), the bottom of the rotating rod (8) penetrates through the supporting frame (4) and is fixedly connected with a disc brush (9), the disc brush (9) is arranged above the conveying belt (2) and a liquid outlet mechanism connected with a liquid storage tank (14) is arranged on the disc brush (9), the liquid storage tank (14) is arranged at the top of the support frame (4);

an air pump (15) is arranged on one side of the liquid storage tank (14), the air pump (15) is connected with a plurality of air pressure nozzles (16) through pipelines, and the air pressure nozzles (16) are arranged on one side of the disc brush (9);

conveyer belt (2) below is equipped with washs case (17), just base (1) top is located to washing case (17), be equipped with rotary drum brush (18) in wasing case (17), just the position structure and the conveyer belt (2) phase-match of rotary drum brush (18), rotary drum brush (18) one end is run through and is washd case (17) and be connected with the motor, rotary drum brush (18) both sides are equipped with rivers shower nozzle (19), just rivers shower nozzle (19) are installed in wasing case (17) inner wall, the position structure and rotary drum brush (18) of rivers shower nozzle (19) are corresponding, there is water pump (20) rivers shower nozzle (19) through the pipe connection, water pump (20) have water tank (21) through the pipe connection, just base (1) top is located in water tank (21).

2. The cleaning device for gear processing according to claim 1, characterized in that: the position of conveyer belt (2) one end is equipped with peels off piece (22), it is equipped with case (23) of gathering materials to peel off piece (22) below.

3. The cleaning device for gear processing according to claim 1, characterized in that: the magnetic layer (3) is characterized in that a driving roller (24) and a driven roller (25) are respectively arranged at the positions of the two ends of the inner side of the magnetic layer, and the two ends of the driving roller (24) and the two ends of the driven roller (25) are respectively connected with the base (1) through a fixing frame.

4. A cleaning device for gear processing according to claim 3, characterized in that: drive roll (24) one end fixedly connected with first sprocket (26), first sprocket (26) are connected with second sprocket (28) through chain (27), second sprocket (28) are connected with second motor (29) through the motor shaft, just base (1) top is located in second motor (29).

5. The cleaning device for gear processing according to claim 1, characterized in that: and liquid injection ports are formed in the tops of the liquid storage tank (14) and the water tank (21).

6. The cleaning device for gear processing according to claim 1, characterized in that: a water outlet is arranged at a position close to the bottom of one side of the cleaning box (17).

7. The cleaning device for gear processing according to claim 1, characterized in that: go out liquid mechanism and include drainage chamber (10), drainage hole (11), drainage passageway (12), drainage valve (13) and drainage pump, be equipped with drainage chamber (10) in disc brush (9), drainage chamber (10) bottom is equipped with a plurality of drainage holes (11), drainage chamber (10) top intercommunication has drainage passageway (12), just in dwang (8) are located in drainage passageway (12), drainage passageway (12) top is connected with drainage valve (13), just dwang (8) top is located in drainage valve (13), there is liquid reserve tank (14) through the pipe connection in drainage valve (13), install the drainage pump in liquid reserve tank (14).