CN215103957U

CN215103957U - Whole thick liquid combined test machine

Info

Publication number: CN215103957U
Application number: CN202120717601.XU
Authority: CN
Inventors: 董洪明; 赵学超; 黄进
Original assignee: Tianjin Huakai Jiacheng Technology Co ltd
Current assignee: Tianjin Huakai Jiacheng Technology Co ltd
Priority date: 2021-04-09
Filing date: 2021-04-09
Publication date: 2021-12-10
Anticipated expiration: 2031-04-09

Abstract

The utility model relates to a whole thick liquid combined test machine, it includes the frame, and the yarn collecting plate, starching mechanism, the dry mechanism of stoving in advance, winding mechanism to and use the touch-sensitive screen as operation interface's digital control system. The utility model discloses whole thick liquid combined test machine technique is advanced, and the function is comprehensive, and is small, and the energy consumption is low, and convenient and fast is revised to the technology, and the quick test needs of the multiple variety of specially adapted small batch volume.

Description

Whole thick liquid combined test machine

Technical Field

The utility model relates to a textile machinery specifically is a whole thick liquid combined test machine that is used for carrying out warping and starching with the yarn.

Background

The warping process mainly aims to change the package form of warp yarns, and the slashing is to partially immerse prepared size among fibers in the warp yarns and partially coat the size on the surface of the warp yarns. The wet slashing must be dried to remove the excess water so that a complete size film is formed on the surface of the warp yarn. The traditional yarn processing method is generally that warping and slashing are respectively carried out, so that the machine is large in size, high in energy consumption and low in efficiency, and is only suitable for mass production.

SUMMERY OF THE UTILITY MODEL

Aiming at the characteristics of the prior art, the technical problem to be solved by the utility model is to design a whole thick liquid combined testing machine, which comprises a creel, a yarn collecting plate, a starching mechanism, a pre-drying mechanism, a winding mechanism and a digital control system taking a touch screen as an operation interface, and is characterized in that in the starching mechanism, a slurry tank is arranged on a starching frame, a starching roller reducer is arranged on the starching frame, a starching roller motor is mechanically connected with the starching roller reducer, a starching roller reducer shaft is arranged on the starching roller reducer, a starching roller reducer sprocket wheel is arranged on the starching roller reducer shaft, a starching roller is arranged on the starching frame through a starching roller bearing seat, a starching roller reducer sprocket wheel is arranged on the starching roller, a starching roller chain is arranged between the starching roller sprocket wheel and the starching roller sprocket wheel, the starching roller is arranged on the starching roller bearing seat, a starching roller cylinder is arranged on a starching roller cylinder seat, a press roll cylinder seat is arranged on a sizing machine frame, the press roll cylinder is mechanically connected with a press roll bearing seat, an immersion roll cylinder is arranged on the sizing machine frame, an immersion roll support is arranged on the immersion roll cylinder, an immersion roll is arranged on the immersion roll support, in the pre-drying mechanism, one side of a pre-drying machine frame is connected with a sizing mechanism, one side of the pre-drying machine frame is connected with a drying mechanism, a far infrared heating lamp is arranged on the pre-drying machine frame, in the drying mechanism, a drying cylinder speed reducer is arranged on the drying machine frame, a drying cylinder motor is mechanically connected with a drying cylinder speed reducer, a drying cylinder speed reducer shaft is arranged on a drying cylinder speed reducer, a drying cylinder speed reducer chain wheel is arranged on the drying cylinder speed reducer shaft, a drying cylinder guide wheel is arranged on the machine frame, the drying cylinder is arranged on the drying cylinder frame through the drying cylinder bearing seat, the drying cylinder chain wheel is arranged on the drying cylinder shaft, a drying cylinder chain wheel is arranged between the drying cylinder speed reducer chain wheel and the drying cylinder guide wheel, in the winding mechanism, a winding speed reducer is installed on a winding rack, a winding speed reducer shaft is installed on the winding speed reducer, a winding motor is mechanically connected with the winding speed reducer, a winding shaft is installed on the winding rack through a winding bearing seat, and the winding speed reducer shaft is mechanically connected with the winding shaft.

The width of the starching mechanism, the drying mechanism and the winding mechanism is 520 mm.

The pre-drying mechanism adopts a far infrared heating lamp for heating, and the temperature of the far infrared heating lamp is controlled by a far infrared heating lamp controller.

The drying mechanism adopts a four-drying cylinder structure for drying, the inner wall of the drying cylinder is adhered with a silicon rubber heating plate, and the heating temperature of the silicon rubber heating plate is controlled by a silicon rubber heating plate temperature controller.

The sizing motor, the drying cylinder motor and the winding motor are independent variable frequency motors and are respectively driven and controlled by a sizing frequency converter, a drying cylinder frequency converter and a winding frequency converter in the digital control system through a touch screen.

Drawings

FIG. 1 is a schematic view of an overall structure of an embodiment of the whole slurry combined testing machine of the present invention;

fig. 2 is a schematic structural diagram of a starching mechanism of an embodiment of the whole slurry combined testing machine of the present invention;

FIG. 3 is a schematic structural view of a pre-drying mechanism according to an embodiment of the whole slurry combined testing machine of the present invention;

FIG. 4 is a schematic structural view of a drying mechanism according to an embodiment of the whole slurry combined testing machine of the present invention;

FIG. 5 is a schematic view of a drying cylinder structure of an embodiment of the whole slurry combination testing machine of the present invention;

FIG. 6 is a schematic structural view of a winding mechanism according to an embodiment of the whole slurry combined testing machine of the present invention;

fig. 7 is a schematic view of a transmission structure of a winding roller according to an embodiment of the whole slurry combined testing machine of the present invention.

Detailed Description

The invention will be described in more detail with reference to specific embodiments and the accompanying drawings:

the utility model relates to a whole thick liquid joint test machine (see fig. 1-7), including creel 1, collection yarn board 2, starching mechanism 3, dry mechanism 4 in advance, dry mechanism 5, winding mechanism 6 to and use the digital control system of touch-sensitive screen as operation interface.

The creel 1 is in the prior art and comprises a spindle, a tensioner, a broken yarn detection device and the like.

The yarn collecting plate 2 is used for collecting yarns according to a certain arrangement sequence, three hundred round holes are distributed on the yarn collecting plate in the embodiment, and porcelain eyes are arranged on each hole of the yarn collecting plate in order to reduce the friction force between the yarns and the yarn collecting plate.

In the starching mechanism 3, a slurry tank 331 is arranged on a starching frame 311, a starching roller reducer 322 is arranged on the starching frame 311, a starching roller motor 321 is mechanically connected with the starching roller reducer 322, a starching roller reducer shaft 324 is arranged on the starching roller reducer 322, a starching roller reducer chain wheel 323 is arranged on the starching roller reducer shaft 324, a starching roller 326 is arranged on the starching roller reducer shaft 324 through a starching roller bearing seat, a starching roller chain wheel 327 is arranged on a starching roller 326, a starching roller chain wheel 325 is arranged between the starching roller reducer chain wheel 323 and the starching roller chain wheel 326, a starching roller 329 is arranged on a starching roller bearing seat 328, a starching roller cylinder 330 is arranged on a starching roller cylinder seat 332, a starching roller cylinder seat 332 is arranged on the starching frame 311, a starching roller cylinder 330 is mechanically connected with the starching roller bearing seat 328, an immersion roller cylinder 333 is arranged on the starching frame 311, an immersion roller bracket 334 is arranged on the roller cylinder 333, the submerged roller 335 is mounted on the submerged roller support 334. The sizing motor 321 is a single variable frequency motor, and is driven and controlled by a sizing frequency converter in the digital control system through a touch screen. When the equipment is in operation, the sizing motor 321 drives the sizing roller 326 through the sizing roller speed reducer 322, the sizing roller speed reducer shaft 324, the sizing roller speed reducer chain wheel 323, the sizing roller chain wheel 327 and the sizing roller chain 325. The squeeze roller cylinder 330 drives the squeeze roller 329 to ascend and descend through the squeeze roller bearing 328. The immersion roller cylinder 333 raises and lowers the immersion roller 335 via the immersion roller support 334.

In the pre-drying mechanism 4, one side of a pre-drying rack 411 is connected with a sizing mechanism 3, one side of the pre-drying rack is connected with a drying mechanism 5, a far infrared heating lamp 413 is arranged on the pre-drying rack 411, and a yarn 412 which is sized and pressed by the sizing mechanism 3 is heated by the far infrared heating lamp 413 in the pre-drying mechanism, so that part of moisture in the yarn 412 is evaporated, the yarn 412 reaching the drying mechanism 5 is not easy to adhere to the surface of a drying cylinder when being dried by the drying cylinder, and the heating temperature of the far infrared heating lamp 413 can be controlled by a far infrared heating lamp controller.

In the drying mechanism 5, a drying cylinder speed reducer 512 is installed on a drying rack 511, a drying cylinder motor 513 is mechanically connected with the drying cylinder speed reducer 512, a drying cylinder speed reducer shaft 514 is installed on the drying cylinder speed reducer 512, a drying cylinder speed reducer sprocket 515 is installed on the drying cylinder speed reducer shaft 514, a drying cylinder guide wheel 516 is installed on the rack, a drying cylinder 517 is installed on the drying cylinder rack 511 through a drying cylinder bearing seat, a drying cylinder sprocket 518 is installed on a drying cylinder shaft 520, a drying cylinder chain 519 is installed between the drying cylinder speed reducer sprocket 515 and the drying cylinder sprocket 518 as well as between the drying cylinder guide wheel 516, a silicon rubber heating plate 521 is adhered to the inner wall of the drying cylinder 517, a collecting ring 522 is installed on the drying cylinder shaft 520 and is used for supplying power to the silicon rubber heating plate 521, and the heating temperature of the silicon rubber heating plate 521 can be controlled by a silicon rubber heating plate temperature controller. The drying cylinder motor 513 is a single variable frequency motor and is driven and controlled by a drying cylinder frequency converter in the digital control system through a touch screen. When the equipment is in operation, drying cylinder motor 513 drives drying cylinder 517 through drying cylinder speed reducer 512, drying cylinder speed reducer shaft 514, drying cylinder speed reducer sprocket 515, drying cylinder guide wheel 516, drying cylinder chain 519 and drying cylinder sprocket 518.

In the winding mechanism 6, a yarn tension adjusting base 612 is mounted on a winding frame 611, a yarn tension adjusting roller 613 is mounted on the yarn tension adjusting base 612, a yarn tension adjusting sensor 614 is mechanically connected to the yarn tension adjusting base 612, a winding speed reducer 615 is mounted on the winding frame 611, a winding speed reducer shaft 617 is mounted on the winding speed reducer 615, a winding motor 616 is mechanically connected to the winding speed reducer 615, a winding shaft 618 is mounted on the winding frame 611 through a winding shaft bearing base, and the winding speed reducer shaft 617 is mechanically connected to the winding shaft 618. The winding motor 616 is a single variable frequency motor, and is driven and controlled by a winding frequency converter in the digital control system through a touch screen. When the apparatus is in operation, the winding motor 616 drives the winding shaft 618 to wind the yarn through the winding reducer 615 and the winding reducer shaft 617.

The utility model discloses whole thick liquid joint test machine's digital control system is prior art, including touch-sensitive screen, programmable controller and frequency conversion driver. And the programmable controller performs data transmission with the frequency converter according to parameters preset in the touch screen, and drives each motor to operate according to the required rotating speed. The touch screen is used for completing the man-machine conversation function, is convenient and quick, and can be used for setting the whole pulp technological parameters on the touch screen: including yarn number, sizing speed, winding tension and the like, and then the process parameters are transmitted to a programmable controller to control the sizing process, and meanwhile, the programmable controller transmits the detected or calculated real-time state to a touch screen for display.

The invention is not limited to the embodiments discussed above, and other variant forms can be deduced by the person skilled in the art from the invention, which also belong to the subject matter of the invention.

Claims

1. A sizing combination testing machine comprises a creel, a yarn collecting plate, a sizing mechanism, a pre-drying mechanism, a winding mechanism and a digital control system taking a touch screen as an operation interface, and is characterized in that a sizing tank is arranged on a sizing frame, a sizing roller reducer is arranged on the sizing frame, a sizing roller motor is mechanically connected with the sizing roller reducer, a sizing roller reducer shaft is arranged on the sizing roller reducer, a sizing roller reducer sprocket wheel is arranged on a sizing roller reducer shaft, a sizing roller is arranged on the sizing frame through a sizing roller bearing seat, a sizing roller sprocket wheel is arranged on the sizing roller, a sizing roller chain is arranged between the sizing roller reducer sprocket wheel and the sizing roller sprocket wheel, the sizing roller is arranged on a sizing roller bearing seat, a sizing roller cylinder is arranged on a sizing roller cylinder seat, and a sizing roller seat is arranged on the sizing frame, the mud-jacking roller cylinder is mechanically connected with a mud-jacking roller bearing, the immersion roller cylinder is arranged on a sizing machine frame, the immersion roller support is arranged on the immersion roller cylinder, the immersion roller is arranged on the immersion roller support, in the pre-drying mechanism, one side of the pre-drying machine frame is connected with the sizing mechanism, one side of the pre-drying machine frame is connected with a drying mechanism, a far infrared heating lamp is arranged on the pre-drying machine frame, in the drying mechanism, a drying cylinder speed reducer is arranged on the drying machine frame, a drying cylinder motor is mechanically connected with the drying cylinder speed reducer, a drying cylinder speed reducer shaft is arranged on the drying cylinder speed reducer, a drying cylinder speed reducer chain wheel is arranged on the drying cylinder speed reducer shaft, a drying cylinder guide wheel is arranged on the machine frame, the drying cylinder is arranged on the drying cylinder bearing frame through the drying cylinder, a drying cylinder chain wheel is arranged on the drying cylinder shaft, a drying cylinder chain wheel is arranged between the drying cylinder speed reducer chain wheel and the drying cylinder guide wheel, in the winding mechanism, the winding speed reducer is installed on the winding frame, the winding speed reducer shaft is installed on the winding speed reducer, the winding motor is mechanically connected with the winding speed reducer, the winding shaft is installed on the winding frame through the winding bearing block, and the winding speed reducer shaft is mechanically connected with the winding shaft.

2. The machine as claimed in claim 1, wherein the sizing mechanism, the drying mechanism and the winding mechanism are all 520mm in width.

3. The combined machine for testing whole pulp as claimed in claim 1, wherein said pre-drying mechanism is heated by a far infrared heating lamp, the temperature of which is controlled by a far infrared heating lamp controller.

4. The machine of claim 1, wherein the drying mechanism is a four-cylinder dryer, a silicone rubber heating plate is adhered to the inner wall of the dryer, and the heating temperature of the silicone rubber heating plate is controlled by a silicone rubber heating plate temperature controller.

5. The combined whole slurry testing machine as claimed in claim 1, wherein the sizing motor, the drying cylinder motor and the winding motor are independent variable frequency motors, and are driven and controlled by the sizing frequency converter, the drying cylinder frequency converter and the winding frequency converter in the digital control system through a touch screen.