CN215103734U - Carding device is used in production of compound water thorn non-woven materials - Google Patents
Carding device is used in production of compound water thorn non-woven materials Download PDFInfo
- Publication number
- CN215103734U CN215103734U CN202120906482.2U CN202120906482U CN215103734U CN 215103734 U CN215103734 U CN 215103734U CN 202120906482 U CN202120906482 U CN 202120906482U CN 215103734 U CN215103734 U CN 215103734U
- Authority
- CN
- China
- Prior art keywords
- carding machine
- machine body
- plate
- filter box
- support frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model discloses a carding device for producing composite spunlace non-woven materials, which comprises a carding machine body; a feeding assembly; a winding assembly; the carding machine is characterized by further comprising a dust collection assembly arranged on the carding machine body, wherein the dust collection assembly comprises a fan, a base, a filter box, a flow guide channel, a support frame and a filter plate, the fan is arranged on the base, the air inlet is communicated with the inner space of the carding machine body, the base is arranged on the carding machine body, the filter box is arranged on the base, the flow guide channel is arranged in the filter box, the support frame is arranged in the flow guide channel in a vertically sliding mode, the filter plate is arranged in the support frame, the side wall of the filter box is provided with a plate unloading opening, and the filter plate can be taken out through the plate unloading opening; the supporting frame is suspended on the case through a plurality of first elastic pieces, and in an initial state, the supporting frame is lower than the plate unloading opening. The utility model discloses a set up fan and filter plate on the carding machine body, collect the fibre piece that produces in the carding machine body workspace, avoid fibre piece to disperse to the workshop, the protection workman respiratory is healthy.
Description
Technical Field
The utility model belongs to the technical field of water thorn non-woven materials production, especially, relate to a carding unit is used in production of compound water thorn non-woven materials.
Background
The spunlace nonwoven material is one of the materials which are widely and mainly required in the field of industrial textiles, has the advantages of soft hand feeling, good air permeability, high strength, no chemical adhesive and the like, and is widely applied to the aspects of medical and health products, filter materials, wiping cloth, decoration products, synthetic leather base cloth and the like. The spunlace nonwoven fabric is formed by jetting high-pressure micro water flow onto one or more layers of fiber webs to enable the fibers to be mutually entangled, so that the fiber webs are reinforced and have certain strength, and the obtained fabric is the spunlace nonwoven fabric.
The traditional carding machine applied to the production of spunlace non-woven fabrics can generate a large amount of flying fiber fragments in the working process, and if the fiber fragments are not collected in time but are scattered freely, the fiber fragments can not only cause harm to the workshop environment, but also hurt the health of workers.
SUMMERY OF THE UTILITY MODEL
The utility model provides a overcome prior art not enough, provide a composite spunlace non-woven material production with carding unit.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a carding device for producing a composite spunlaced nonwoven material comprises
A carding machine body;
the feeding assembly is arranged at the feeding end of the carding machine body;
the winding assembly is arranged at the discharge end of the carding machine body;
the carding machine is characterized by further comprising a dust collection assembly arranged on the carding machine body, wherein the dust collection assembly comprises a fan, a base, a filter box, a flow guide channel, a support frame and a filter plate, the fan is arranged on the base, the air inlet is communicated with the inner space of the carding machine body, the flow guide channel is arranged in the filter box and is communicated with the air outlet of the fan, the support frame can be arranged in the flow guide channel in a vertically sliding mode, the filter plate is arranged in the support frame, the side wall of the filter box is provided with a plate unloading opening, and the filter plate can be taken out through the plate unloading opening; the support frame is suspended on the filter box through a plurality of first elastic pieces, and in an initial state, the support frame is lower than the plate unloading opening.
Optionally, a frame is formed at the edge of the filter plate, the frame and the filter plate enclose an accommodating groove, a plurality of winding parts are arranged on one side of the filter plate facing the fan, and the winding parts are located in the accommodating groove.
Optionally, a plurality of limiting members are arranged on the inner wall of the flow guide channel, and when the supporting frame contacts with the limiting members, the filter plate corresponds to the plate unloading opening.
Optionally, a limiting groove is formed in the support frame, and the filter plate is connected with the limiting groove in a sliding manner; and a notch is arranged on one side of the support frame opposite to the plate unloading opening, and the filter plate is placed into the limit groove through the notch.
Optionally, a warning module is further disposed on the filter box, the warning module includes a guide pillar slidably disposed on a side wall of the filter box and partially extending into the flow guide channel, a convex ring disposed at an end of the guide pillar away from the filter box, a second elastic member sleeved on the guide pillar and located between the convex ring and the filter box, a support disposed on the side wall of the filter box, a warning light mounted on the support, and a first conductive sheet disposed on the convex ring, wherein a second conductive sheet corresponding to the first conductive sheet is disposed on the support, the first conductive sheet and the second conductive sheet are electrically connected to the warning light, and when the first conductive sheet contacts with the second conductive sheet, the warning light is powered on.
Optionally, one end of the guide pillar extending into the flow guide channel is provided with an inclined portion, and the inclined portion corresponds to the support frame.
Optionally, the winding assembly includes two support frames symmetrically installed on the carding machine body, a winding roller with two ends respectively rotatably installed on the support frames, and a first driving member for driving the winding roller to rotate.
Optionally, the winding assembly further comprises a vertical groove formed in the support frame, and a gravity roller with two ends capable of sliding up and down and arranged on the vertical groove, the gravity roller is located between the winding roller and the carding machine body, and the gravity roller is wound on the winding roller after being wound by the carding limiting position.
Optionally, the feeding assembly comprises a frame body arranged at the feeding end of the carding machine body, a conveying belt arranged on the frame body, and a second driving piece used for driving the conveying belt to move, and a plurality of material stirring pieces are arranged on the conveying belt.
Optionally, a material pressing plate is arranged above the conveyor belt, the material pressing plate is arranged obliquely, one end of the material pressing plate is rotatably connected with the frame body, and the other end of the material pressing plate is slidably connected with the frame body; the frame body is provided with a guide groove matched with the material pressing plate.
To sum up, the beneficial effects of the utility model are that:
1. through set up fan and filter plate on the carding machine body, the fibre piece of fan in with carding machine body workspace is taken out and is gone into the diversion channel side by side, and the filter plate intercepts fibre piece, collects the fibre piece that produces in the carding machine body workspace, avoids fibre piece to disperse to the workshop, and the protection workman respiratory is healthy
2. Through the cooperation of first elastic component and carriage, filter plate, along with gathering the fibre piece on the filter plate and increasing gradually, the resistance of filter plate to the air current increases, form the thrust of air current to the filter plate, first elastic component is corresponding shrink at this moment in order to form new balanced state, the filter plate is high to be risen, after fibre piece on the filter plate gathers to a certain extent, the filter plate moves to and unloads a board mouth looks isoaltitude, the filter plate can be taken out by unloading the board mouth, treat to peel off the fibre of gathering on the filter plate and can put into the carriage once more with the filter plate, it is convenient to use, the fibre of glass can drop into the pay-off subassembly again, reduce the raw materials and waste.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a perspective view of fig. 1 from another perspective.
Fig. 3 is a right side view of fig. 1.
Figure 4 is a partial cutaway perspective view of figure 3 taken along line a-a.
Fig. 5 is an enlarged view at B in fig. 4.
Fig. 6 is a perspective view of fig. 4 from another perspective.
FIG. 7 is a perspective view of the support frame and filter plate in relation to each other
Detailed Description
In order to make the technical field personnel understand the utility model discloses the scheme, will combine the drawing in the embodiment of the utility model below, to the technical scheme in the embodiment of the utility model carries out clear, complete description.
Referring to fig. 1 and 2, a carding device for producing a composite spunlace nonwoven material comprises a carding machine body 10, a feeding assembly 20, a winding assembly 30 and a dust collection assembly 40; the feeding assembly 20 is arranged at the feeding end of the carding machine body 10 and is used for feeding raw materials into the carding machine body 10; the winding device is arranged at the discharge end of the carding machine body 10 and is used for winding carded fibers; dust absorption assembly 40 is located on carding machine body 10 for collect the fibre piece that produces in carding machine body 10 workspace, avoid fibre piece to disperse to the workshop, protect workman respiratory healthy.
Specifically, referring to fig. 1 to 4, 6 and 7, the dust suction assembly 40 includes a base 41, a fan 42, a filter box 43, a flow guide channel 431, a support frame 44, a filter plate 45 and a first elastic member 46; the base 41 is arranged on the carding machine body 10 and is connected with the carding machine body 10 through a plurality of supporting legs; the fan 42 is arranged between the base 41 and the carding machine body 10, and the air inlet is communicated with the inner space of the carding machine body 10, the fan 42 is the prior art, and the structure is not repeated; the filter box 43 is arranged on the base 41, a flow guide channel 431 communicated with the air outlet of the fan 42 is arranged in the filter box 43, a plate unloading opening 432 is arranged on the side wall of the filter box 43, a baffle 434 is hinged on the plate unloading opening, and the baffle 434 and the side wall of the filter box are locked through a lock; the supporting frame 44 can be arranged in the flow guide channel 431 in a vertically sliding manner, the supporting frame 44 is suspended on the filter box through a plurality of first elastic pieces 46, and the first elastic pieces 46 are tension springs; the filter plate 45 is detachably mounted in the support frame 44, the filter plate 45 can be taken out from the plate unloading opening 432, and a handle 454 is arranged on one side of the filter plate 45 facing the plate unloading opening 432, so that the filter plate 45 can be pulled out conveniently. In the initial state, the support frame 44 is positioned lower than the plate discharge opening 432, and the gravity of the filter plate 45 and the support frame 44 acts on the first elastic member 46, and at this time, the first elastic member 46 is in a stretched state to maintain balance.
The fan 42 draws out fiber debris in the working space of the carding machine body 10 and discharges the fiber debris into the flow guide channel 431, the filter plate 45 intercepts the fiber debris, the resistance of the filter plate 45 to the air flow is increased along with the gradual increase of the fiber debris accumulated on the filter plate 45, the thrust of the air flow to the filter plate 45 is formed, at the moment, the first elastic piece 46 correspondingly contracts to form a new balance state, the height of the filter plate 45 rises, after the fiber debris on the filter plate 45 accumulates to a certain degree, the filter plate 45 moves to the same height as the plate unloading opening 432, the filter plate 45 can be taken out from the plate unloading opening 432, the filter plate 45 can be placed into the support frame 44 again after the accumulated fiber on the filter plate 45 is stripped, the use is convenient, the glass fiber can be thrown into the feeding assembly 20 again, and the waste is reduced.
Referring to fig. 4 and 6, in some embodiments, a plurality of stoppers 433 are disposed on an inner wall of the flow guide channel 431 to limit an upward moving distance of the support frame 44, and when the support frame 44 contacts the stoppers 433, the filter plate 45 corresponds to the plate unloading opening 432. When the filter plate 45 is taken down, the gravity of the support frame 44 is smaller than the restoring force of the first elastic element 46, and the position of the support frame 44 is kept unchanged by the abutting of the limiting element 433 and the support frame 44, so that the filter plate 45 can be put in again. After the cleaned filter plate 45 is placed in the support frame 44 again, the filter plate 45 is lowered to the operating position in synchronism with the support frame 44.
Referring to fig. 7, in some embodiments, a limit groove 441 is formed on the support frame 44, and the filter plate 45 is slidably connected with the limit groove 441, so that the installation manner is simple; a notch 442 is formed in one side of the support frame 44 opposite to the plate unloading opening 432, and the filter plate 45 is placed into the limiting groove 441 through the notch 442.
Referring to fig. 7, in some embodiments, the edge of the filter plate 45 is formed with a frame 451, the frame 451 and the filter plate 45 enclose a receiving groove 452, a plurality of windings 453 are arranged on a side of the filter plate 45 facing the fan 42, the windings 453 are configured as columns, and the windings 453 are located in the receiving groove 452. By providing the winding portion 453, the adhesion between the fiber chips is improved, and the accommodating groove 452 is provided, which facilitates taking out the entire fiber accumulated on the filter sheet 45.
Referring to fig. 4 and 6, in some embodiments, the support frame 44 is provided with a connection portion 443 connected to the first elastic member 46, and the connection portion 443 is provided at a diagonal position of the support frame 44.
Referring to fig. 1 and 2, in some embodiments, a cover plate 47 is detachably attached to an end of the filter box 43 away from the carding machine body 10, and the cover plate 47 has a plurality of vent holes to realize secondary filtration.
Referring to fig. 2, 4 and 5, in some embodiments, a warning module 50 is further disposed on the filter box 43, and the warning module 50 includes a guide post 51, a convex ring 511, a second elastic member 52, a support 53, a warning light 54, a first conductive sheet 55 and a second conductive sheet 56; the guide post 51 is slidably disposed on the side wall of the filter box 43, is positioned below the limiting member 433 and adjacent to the limiting member 433, and partially extends into the flow guide channel 431, an inclined portion 512 is disposed at one end of the guide post 51 extending into the flow guide channel 431, and the inclined portion 512 corresponds to the support frame 44; when the support frame 44 moves upward to contact with the inclined portion 512, the guide post 51 can be pushed to slide; a convex ring 511 is formed at one end of the guide post 51 far away from the filter box 43; the second elastic element 52 is a spring, and is sleeved on the guide post 51 and located between the convex ring 511 and the filter box 43; the support 53 is fixedly arranged on the side wall of the filter box 43, and part of the guide column 51 extends into the support 53; the warning lamp 54 is mounted on the support 53; the first conductive sheet 55 is disposed on the convex ring 511, the second conductive sheet 56 is disposed on the support 53, the first conductive sheet 55 and the second conductive sheet 56 are electrically connected to the warning light 54, respectively, and when the first conductive sheet 55 contacts with the second conductive sheet 56, the warning light 54 is powered on. When the supporting frame 44 moves upward to contact with the limiting member 433, the guide post 51 is pushed to move, so that the first conductive sheet 55 is connected with the second conductive sheet 56, and the warning light 54 gives an alarm to remind an operator to clean the filter plate 45.
Referring to fig. 1 and 2, in some embodiments, the winding assembly 30 includes a support frame 31, a winding roller 32, a first drive 33, a vertical slot 34, and a gravity roller 35; two support frames 31 are arranged, and the two support frames 31 are symmetrically arranged on the carding machine body 10; two ends of the winding roller 32 are respectively and rotatably arranged on the support frame 31 to wind the carded fibers; the first driving member 33 is a combination of a motor and a speed reducer, and is used for driving the winding roller 32 to rotate; the support frame 31 is also provided with a vertical groove 34, and the vertical groove 34 is positioned between the winding roller 32 and the carding machine body 10; the two ends of the gravity roller 35 can be arranged on the vertical groove 34 in a vertically sliding mode, the carded fibers wind around the gravity roller 35 and then are wound on the winding roller 32, and gravity of the gravity roller 35 acts on the carded fibers, so that the carded fibers are kept in a stretched state, and the winding effect is improved. As the overall diameter of the wound fiber on the winding roller 32 increases, the position of the gravity roller 35 on the vertical groove 34 gradually moves upward, continuously maintaining the tension on the carded fiber.
Referring to fig. 1 and 2, in some embodiments, a chamfer 341 is provided at the notch of the vertical groove 34 to facilitate the insertion of the gravity roller 35.
Referring to fig. 1 and 2, in some embodiments, the feeding assembly 20 includes a frame 21, a conveyor belt 22, a second driving member 23, and a kickoff 24; the frame body 21 is arranged at the feeding end of the carding machine body 10; the conveyor belt 22 is arranged on the frame body 21 and used for continuous feeding; the second driving part 23 is a motor and is used for driving the conveyor belt 22 to move, and the motor driving the conveyor belt 22 to move is the prior art and is not described again; the material stirring pieces 24 are arranged on the working surface of the conveyor belt 22, so that the feeding efficiency of the conveyor belt 22 is improved.
Referring to fig. 1 and 2, in some embodiments, during the carding operation, the working schedule of the carding machine is affected due to the fact that some raw materials with larger thickness cannot be carded sufficiently, the product quality is reduced, and even the situation of blockage occurs; therefore, a material pressing plate 25 is arranged above the conveyor belt 22, the material pressing plate 25 is arranged obliquely, one end of the material pressing plate 25 is rotatably connected with the frame body 21, and the other end of the material pressing plate 25 is slidably connected with the frame body 21; and the height of the pressure plate 25 close to one end of the carding machine body 10 is lower than that of the end far away from the carding machine body 10; the frame body 21 is provided with a guide groove 211 matched with the material pressing plate 25. Set up the pressure flitch 25, can extrude the non-woven fabrics raw materials to certain thickness, this makes things convenient for the transmission of non-woven fabrics raw materials, and the non-woven fabrics raw materials transmission is difficult for producing the jam in advancing the carding machine to the better work of carding machine.
The above-described embodiments do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the above-described embodiments should be included in the protection scope of the technical solution.
Claims (10)
1. A carding device for producing a composite spunlaced nonwoven material comprises
A carding machine body;
the feeding assembly is arranged at the feeding end of the carding machine body;
the winding assembly is arranged at the discharge end of the carding machine body;
the device is characterized by also comprising a dust collection component arranged on the carding machine body, wherein the dust collection component comprises a fan, a base, a filter box, a flow guide channel, a support frame and a filter plate, the fan is arranged on the carding machine body, an air inlet of the fan is communicated with the inner space of the carding machine body, the base is arranged on the carding machine body, the filter box is arranged on the base, the flow guide channel is arranged in the filter box and is communicated with an air outlet of the fan, the support frame can be arranged in the flow guide channel in a vertically sliding mode, the filter plate is arranged in the support frame, the side wall of the filter box is provided with a plate unloading port, and the filter plate can be taken out from the plate unloading port; the support frame is suspended on the filter box through a plurality of first elastic pieces, and in an initial state, the support frame is lower than the plate unloading opening.
2. A carding machine for the production of composite spunlace nonwoven material according to claim 1, characterised in that: the edge of the filter plate is provided with a frame, the frame and the filter plate enclose to form an accommodating groove, one side of the filter plate facing the fan is provided with a plurality of winding parts, and the winding parts are positioned in the accommodating groove.
3. A carding machine for the production of composite spunlace nonwoven material according to claim 1, characterised in that: the inner wall of the flow guide channel is provided with a plurality of limiting parts, and when the supporting frame is contacted with the limiting parts, the filter plate corresponds to the plate unloading opening.
4. A carding machine for the production of composite spunlace nonwoven material according to claim 1, characterised in that: the support frame is provided with a limit groove, and the filter plate is connected with the limit groove in a sliding manner; and a notch is arranged on one side of the support frame opposite to the plate unloading opening, and the filter plate is placed into the limit groove through the notch.
5. A carding machine for the production of composite spunlace nonwoven material according to claim 1, characterised in that: the filter box is characterized in that the filter box is further provided with a warning module, the warning module comprises a guide pillar which is slidably arranged on the side wall of the filter box and partially extends into the flow guide channel, a convex ring which is arranged at one end, far away from the filter box, of the guide pillar, a second elastic piece which is sleeved on the guide pillar and is positioned between the convex ring and the filter box, a support which is arranged on the side wall of the filter box, a warning lamp which is arranged on the support, and a first conducting strip which is arranged on the convex ring, wherein a second conducting strip which corresponds to the first conducting strip is arranged on the support, the first conducting strip and the second conducting strip are respectively and electrically connected with the warning lamp, and when the first conducting strip is contacted with the second conducting strip, the warning lamp is electrified.
6. A carding machine for the production of composite spunlace nonwoven material according to claim 5, characterized in that: one end of the guide post extending into the flow guide channel is provided with an inclined part, and the inclined part corresponds to the support frame.
7. A carding machine for the production of composite spunlace nonwoven material according to claim 1, characterised in that: the winding assembly comprises two support frames symmetrically arranged on the carding machine body, a winding roller with two ends respectively rotatably arranged on the support frames, and a first driving piece used for driving the winding roller to rotate.
8. A carding machine for the production of composite spunlace nonwoven material according to claim 7, wherein: the winding assembly further comprises a vertical groove formed in the support frame, and a gravity roller, wherein the two ends of the gravity roller can be arranged on the vertical groove in a vertically sliding mode, the gravity roller is located between the winding roller and the carding machine body, and the gravity roller is wound on the winding roller after being wound by the gravity roller in a combing and limiting mode.
9. A carding machine for the production of composite spunlace nonwoven material according to claim 1, characterised in that: the feeding assembly comprises a frame body arranged at the feeding end of the carding machine body, a conveying belt arranged on the frame body, and a second driving piece used for driving the conveying belt to move, wherein a plurality of material stirring pieces are arranged on the conveying belt.
10. A carding machine for the production of composite spunlace nonwoven material according to claim 9, wherein: a material pressing plate is arranged above the conveyor belt, the material pressing plate is obliquely arranged, one end of the material pressing plate is rotatably connected with the frame body, and the other end of the material pressing plate is slidably connected with the frame body; the frame body is provided with a guide groove matched with the material pressing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120906482.2U CN215103734U (en) | 2021-04-28 | 2021-04-28 | Carding device is used in production of compound water thorn non-woven materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120906482.2U CN215103734U (en) | 2021-04-28 | 2021-04-28 | Carding device is used in production of compound water thorn non-woven materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215103734U true CN215103734U (en) | 2021-12-10 |
Family
ID=79290312
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120906482.2U Active CN215103734U (en) | 2021-04-28 | 2021-04-28 | Carding device is used in production of compound water thorn non-woven materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215103734U (en) |
-
2021
- 2021-04-28 CN CN202120906482.2U patent/CN215103734U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110371775B (en) | Winding device convenient to disassemble and used for producing cotton sewing threads | |
| CN211917028U (en) | Cutting device for high-wear-resistance textile yarns | |
| CN215103734U (en) | Carding device is used in production of compound water thorn non-woven materials | |
| CN108301180A (en) | A kind of cloth cutting machine for field of textiles | |
| CN208455318U (en) | A kind of cloth cutting machine for field of textiles | |
| CN210936241U (en) | Dust collector of cutter for weaving | |
| CN110835822A (en) | Cloth thread end removing device for garment processing | |
| CN112622303B (en) | Non-woven fabrics overcoat gauze mask production facility | |
| CN213358096U (en) | Melt-blown fabric production device | |
| CN215147551U (en) | A grinder for furniture board processing | |
| CN214061027U (en) | Cleaning device for spinning according to adjustable cloth thickness | |
| CN212072158U (en) | Batting collection device is used in non-woven fabrics production | |
| CN112224943B (en) | Filtering textile material collecting and arranging device | |
| CN212352188U (en) | Heated board cutting device with dust removal function | |
| CN211435438U (en) | Intelligent dust removal equipment based on Internet of things | |
| CN214561168U (en) | Earband cutting mechanism for mask processing | |
| CN217922775U (en) | Tailoring table | |
| CN108547137B (en) | PP or PET spunbonded spunlace non-woven fabric cutting machine | |
| CN214319610U (en) | Air suction and filtration device of textile machinery | |
| CN214763943U (en) | High filtration efficiency polypropylene fiber monofilament filter cloth and processing device | |
| CN217781361U (en) | Clean fine hair board of weaving stretch-breaking machine roller | |
| CN216266495U (en) | Automatic waste cleaning device for corrugated paper die cutting machine | |
| CN215610333U (en) | Protection device for weaving workshop | |
| CN220680959U (en) | Dust-free paper cutting equipment | |
| CN215542915U (en) | Non-woven fabrics cutting device with clearance function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |