CN215099943U

CN215099943U - Integrated system is transported in material quality testing

Info

Publication number: CN215099943U
Application number: CN202121439855.6U
Authority: CN
Inventors: 张新财
Original assignee: Xiexing Screw Industry Dongguan Co ltd
Current assignee: Xiexing Screw Industry Dongguan Co ltd
Priority date: 2021-06-28
Filing date: 2021-06-28
Publication date: 2021-12-10
Anticipated expiration: 2031-06-28

Abstract

The application relates to the technical field of screw machining equipment, in particular to a material quality inspection and transferring integrated system which comprises a quality inspection table, a horizontal conveying assembly and an oblique conveying assembly; the quality inspection bench is arranged on the ground, the upper surface of the quality inspection bench is horizontally arranged, the upper surface of the quality inspection bench is provided with a plurality of blanking ports, and the blanking ports penetrate through the upper surface and the lower surface of the quality inspection bench; the horizontal conveying assembly comprises a first vertical frame, a horizontal conveying belt and a first driving piece, the first vertical frame is positioned below the quality inspection platform, the horizontal conveying belt is rotatably borne on the first vertical frame, the horizontal conveying belt is positioned below the blanking port, the first driving piece is arranged on the side wall of the first vertical frame, and the first driving piece is used for driving the horizontal conveying belt to rotate; the oblique conveying assembly is arranged on one side of the tail end of the horizontal conveying belt and used for conveying the screws to the top of the material distributing hopper; this application has the advantage that reduces unit cost of labor.

Description

Integrated system is transported in material quality testing

Technical Field

The application relates to the technical field of screw machining equipment, in particular to a material quality inspection and transportation integrated system.

Background

The screw is a tool for fastening the parts of the object step by utilizing the physics and mathematical principles of the inclined circular rotation and friction of the object. Screws are a common term for fasteners, a common spoken word. The screw is indispensable industry requisite in daily life: extremely small screws used for cameras, glasses, clocks, electronics, and the like; general screws for televisions, electric appliances, musical instruments, furniture, and the like.

In the related art, during the batch production of screws, after each batch of screws is processed, the screws are required to be conveyed to a quality inspection table for quality inspection, the batches of screws subjected to quality inspection are put into a tool, the batches of screws are conveyed to a large-scale material distribution hopper in a manual conveying mode, and the screws in the tool are poured into the top of the large-scale material distribution hopper for material distribution.

With respect to the above-described related art, the inventors consider that the following problems exist: the operation needs the continuous back and forth operation of staff in quality testing platform and collecting hopper, and large-scale hopper sets up higher usually, and then has increaseed staff's work load to indirectly increaseed unit cost of labor, so need improve.

SUMMERY OF THE UTILITY MODEL

In order to reduce unit cost of labor, the application provides a material quality testing transports integration system.

The application provides a material quality testing transports integration system adopts following technical scheme:

a material quality inspection and transportation integrated system comprises a quality inspection platform, a horizontal conveying assembly and an inclined conveying assembly;

the quality inspection rack is arranged on the ground, the upper surface of the quality inspection platform is horizontally arranged, and a plurality of blanking ports are formed in the upper surface of the quality inspection platform and penetrate through the upper surface and the lower surface of the quality inspection platform;

the horizontal conveying assembly comprises a first vertical frame, a horizontal conveying belt and a first driving piece, the first vertical frame is located below the quality inspection platform, the horizontal conveying belt is rotatably borne on the first vertical frame, the horizontal conveying belt is located below the blanking port, the first driving piece is arranged on the side wall of the first vertical frame, and the first driving piece is used for driving the horizontal conveying belt to rotate;

the oblique conveying assembly is arranged on one side of the tail end of the horizontal conveying belt and used for conveying screws to the top of the material distributing hopper.

By adopting the technical scheme, after the quality inspection work of the quality inspection platform is finished, the worker pushes the screws into the blanking port, the screws fall into the surface of the horizontal conveying belt from the blanking port, the first driving piece drives the horizontal conveying belt to rotate, the horizontal conveying belt horizontally conveys the screws, and the screws are discharged from the tail end of the horizontal conveying belt and conveyed to the large-sized material distribution hopper through the inclined conveying assembly; the operation can utilize the horizontal conveying assembly and the inclined conveying assembly to convey the screws, so that the workload of workers is reduced, and the labor cost of a unit can be indirectly lowered.

Preferably, the slant conveying assembly comprises a second vertical frame, a slant conveying belt and a second driving piece, the second vertical frame is located on one side of the first vertical frame, the slant conveying belt rotates to be borne on the second vertical frame, the starting end of the slant conveying belt is located below the tail end of the horizontal conveying belt, the tail end of the slant conveying belt is located above the top of the large-scale distribution hopper, the second driving piece is arranged on the side wall of the second vertical frame, and the second driving piece is used for driving the horizontal conveying belt to rotate.

Through adopting above-mentioned technical scheme, the screw is followed horizontal conveyor's end ejection of compact back, and the screw drops to the top of slant conveyer belt, and the slant conveyer belt rotates through the second driving piece, and the screw is under the drive of slant conveyer belt, and the screw moves to the end of slant conveyer belt from the top of slant conveyer belt to in dropping into large-scale branch hopper from the end of slant conveyer belt, thereby accomplish and gather materials.

Preferably, the upper surface of slant conveyer belt is provided with the polylith baffle, the baffle is perpendicular with the long limit of slant conveyer belt.

Through adopting above-mentioned technical scheme, the in-process of slant conveyer belt transportation, the baffle can play the separation to each batch screw, has reduced that preceding batch screw rolls downwards along the length direction of slant conveyer belt because of the action of gravity, and then has influenced the condition emergence of the transport of screw.

Preferably, the surfaces of the horizontal conveying belt and the inclined conveying belt are provided with two barrier strips, the two barrier strips are parallel to each other, and the two barrier strips are arranged along the length direction of the horizontal conveying belt or the length direction of the inclined conveying belt.

Through adopting above-mentioned technical scheme, the blend stop plays and blocks the effect, when reducing the screw and dropping to horizontal conveyor belt or dropping to the slant conveyer belt from horizontal conveyor belt's end from the blanking mouth on, the condition emergence that drops out horizontal conveyor belt or slant conveyer belt outside because of the impact force is too big.

Preferably, the surfaces of the horizontal conveying belt and the inclined conveying belt are provided with buffer layers.

Through adopting above-mentioned technical scheme, the buffer layer can further reduce the impact force that produces when the screw drops into horizontal conveyer belt and slant conveyer belt surface.

Preferably, the lower surface of the quality inspection platform is provided with a plurality of blanking hoppers, and the calibers of the discharge ends of the blanking hoppers are smaller than the calibers of the blanking ports.

Through adopting above-mentioned technical scheme, the screw falls into horizontal transport belt's surface from the blanking mouth through the blanking fill, and the screw is through the in-process of blanking fill, and the screw takes place the friction with the surface of blanking fill, and the frictional force that produces between the two can slow down the screw relatively and export the speed when the ejection of compact from the blanking fill, and then has reduced the impact force that the screw produced when dropping to horizontal transport belt surface, has further improved the stability of screw blanking.

Preferably, the lateral wall of blanking fill hangs and is equipped with the blotter, the blotter is the slope setting from the edge of blanking mouth to the center of blanking mouth, be provided with the connecting piece between blotter and the blanking fill.

Through adopting above-mentioned technical scheme, the screw strikes to the blotter after the export ejection of compact of blanking fill, and the blotter absorbs the energy, has further reduced the screw and has dropped the impact force that produces when horizontal conveyer belt surface, and then has further improved the stability of screw blanking.

Preferably, the connecting piece is set to be a connecting bolt, a connecting hole is formed in the surface of the cushion pad, a connecting groove is formed in the side wall of the blanking hopper, the connecting bolt movably penetrates through the connecting hole, one end, penetrating through the connecting hole, of the connecting bolt is in threaded fit with the connecting groove, and the head of the connecting bolt is in butt fit with the surface of the cushion pad.

Through adopting above-mentioned technical scheme, the connecting groove is aimed at with the connecting hole on the blotter to the handheld blotter of staff, then passes connecting hole and screw in connecting groove with connecting bolt in, and connecting bolt's head and blotter butt to the installation work to the blotter has been accomplished.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the material quality inspection and transportation integrated system can indirectly reduce the labor cost of a unit;

2. the material quality inspection and transportation integrated system has good working stability;

3. the material quality inspection and transportation integrated system is simple in structure and convenient to operate.

Drawings

Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.

Fig. 2 is a schematic structural diagram of a quality inspection station in an embodiment of the present application.

Fig. 3 is a schematic structural diagram of a horizontal conveying assembly in an embodiment of the present application.

Fig. 4 is a schematic structural diagram of the oblique conveying assembly in the embodiment of the present application.

Fig. 5 is a schematic view of the assembly of the dropping hopper and the cushion pad in the embodiment of the present application.

Description of reference numerals: 1. a quality inspection table; 11. a support bar; 12. placing the plate; 121. a blanking port; 122. a blanking hopper; 1221. connecting grooves; 123. a cushion pad; 1231. connecting holes; 2. a horizontal transport assembly; 21. a first stand; 211. installing a frame; 212. a support plate; 22. a horizontal conveyor belt; 23. a servo motor; 3. an oblique conveying component; 31. a second stand; 311. mounting a rod; 3111. a receiving part; 3112. a conveying section; 312. a bearing block; 313. a bearing rod; 32. an oblique conveying belt; 321. a baffle plate; 33. a drive motor; 4. blocking strips; 5. and connecting the bolts.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses material quality testing transports integration system. Referring to fig. 1, a material quality testing transports integration system includes quality testing platform 1, horizontal feed subassembly 2 and slant feed subassembly 3, and quality testing platform 1 is used for carrying out the quality testing to the screw, and can carry out the ejection of compact to the screw, and horizontal feed subassembly 2 is used for accepting the screw of the 1 ejection of compact of quality testing platform to carry out horizontal feed to the screw, slant feed subassembly 3 is used for accepting the screw that horizontal feed subassembly 2 seen off, and carry the feed inlet department at large-scale minute hopper top with the screw.

Referring to fig. 1 and 2, specifically, quality testing platform 1 includes that four are the bracing pieces 11 of vertical setting and one are the board 12 of placing that the level set up, four bracing pieces 11 are the matrix and arrange, the bottom and the ground contact of four bracing pieces 11, the top of four bracing pieces 11 is fixed with four angles of the lower surface of placing board 12, in this embodiment, bracing piece 11 with place board 12 and pass through welded mode fixed, in other embodiments always, bracing piece 11 with place board 12 also can be through screw fixation, bolt fastening and modes such as integrated into one piece realize fixedly.

Simultaneously, place board 12 and be the setting of cuboid form, place the upper surface of board 12 and supply the screw to place, place the upper surface of board 12 and be provided with a plurality of blanking mouths 121, a plurality of blanking mouths 121 set up along the length direction interval of placing board 12, and every blanking mouth 121 corresponds the station of a quality testing work, and the blanking mouth 121 activity runs through the upper and lower surface of placing board 12. In this embodiment, the number of the blanking ports 121 is set to three, and in other embodiments, the number of the blanking ports 121 may be determined according to actual working conditions, which is not described herein.

Referring to fig. 1 and 3, specifically, the horizontal conveying assembly 2 includes a first vertical frame 21, a horizontal conveying belt 22 and a first driving element, the first vertical frame 21 is located below the placing plate 12, the first vertical frame 21 includes an installation frame 211 and two support plates 212 which are vertically arranged, the installation frame 211 is arranged along the length direction of the placing plate 12, the two support plates 212 are vertically arranged, the two support plates 212 are arranged along the length direction of the installation frame 211 at intervals, the two support plates 212 are vertically fixed on the lower surface of the installation frame 211 in a welding manner, and the bottom ends of the two support plates 212 are in contact with the ground.

In addition, two inner walls opposite to the mounting frame 211 rotatably bear two rotating rollers (not shown in the figure), the rotating rollers are arranged at intervals along the length direction of the mounting frame 211, the horizontal conveying belt 22 is arranged in a shape of a Chinese character 'hui', the horizontal conveying belt 22 is fixedly sleeved on the two rotating rollers, the first driving part is a servo motor 23, the servo motor 23 is fixed on the side wall of the mounting frame 211 through bolts, and an output shaft of the servo motor 23 is coaxially fixed with one of the rotating rollers.

Referring to fig. 1 and 4, in particular, the inclined conveyor assembly 3 includes a second stand 31, an inclined conveyor belt 32, and a second driving member. The second vertical frame 31 includes two mounting rods 311, two receiving blocks 312, and two receiving rods 313; two installation poles 311 are parallel to each other, and two lateral walls that the installation poles 311 are relative rotate and bear two transfer rollers (not shown in the figure), and two transfer rollers set up along the length direction interval of installation pole 311, and slant conveyer belt 32 is the setting of returning the shape, and the fixed cover of slant conveyer belt 32 is located on two transfer rollers.

Specifically, the mounting bar 311 includes a receiving portion 3111 and a conveying portion 3112, the receiving portion 3111 is horizontally disposed, one conveying roller is located between two receiving portions 3111, the receiving portion 3111 is located below the end of the horizontal conveying belt 22, the start end of the inclined conveying belt 32 is also located below the end of the horizontal conveying belt 22, and the two receiving blocks 312 are respectively and vertically fixed to the lower surfaces of the two receiving portions 3111 by welding.

In addition, one end of the conveying part 3112 is fixed to one end of the receiving part 3111, the conveying part 3112 and the receiving part 3111 are integrally formed, the other end of the conveying part 3112 is located on one side of the top of the large-scale distributing hopper, one end of the conveying part 3112 close to the large-scale distributing hopper is higher than the other end of the conveying part 3112, the two receiving rods 313 are fixed to the lower surfaces of the higher ends of the two conveying parts 3112 in a welding mode, the two receiving rods 313 are vertically arranged, and the bottom ends of the two receiving rods 313 are in contact with the ground. The other conveying roller is rotatably supported between the opposite groove walls of the two conveying portions 3112, and is located at one end of the two conveying portions 3112 away from the receiving portion 3111.

Correspondingly, the second driving member is provided as a driving motor 33, the driving motor 33 is fixed on a side wall of one of the receiving portions 3111 by bolts, and an output shaft of the driving motor 33 penetrates through the side wall of the receiving portion 3111 and is coaxially fixed with one of the conveying rollers by welding.

After the quality inspection work is completed at quality inspection platform 1, the staff pushes the screw into blanking opening 121, the screw falls into to horizontal conveyor belt 22's surface from blanking opening 121, starts servo motor 23, so that the live-rollers drive horizontal conveyor belt 22 and rotate, sends the screw into slant conveyer belt 32 on, restarts driving motor 33, and driving motor 33 drives slant conveyer belt 32 and rotates, so as to send the screw into the large-scale top opening part that divides the hopper, and then accomplished the quality inspection and the transportation work of screw.

In order to further improve the stability of the screw during transportation, the following scheme is adopted:

referring to fig. 3 and 4, specifically, the barrier strips 4 are disposed on both sides of the surfaces of the horizontal conveying belt 22 and the oblique conveying belt 32, in this embodiment, the connection relationship and the position relationship between the barrier strips 4 and the horizontal conveying belt or the oblique conveying belt 32 are the same, the connection relationship and the position relationship between the oblique conveying belt 32 and the barrier strips 4 are described below, the two barrier strips 4 are disposed along the length direction of the oblique conveying belt 32, the surfaces of the barrier strips 4 and the oblique conveying belt 32 are perpendicular to each other, and the barrier strips 4 and the oblique conveying belt 32 are integrally formed.

The barrier strip 4 plays a role in blocking, and reduces the occurrence of the situation that the screw falls out of the horizontal conveyor belt 22 or the inclined conveyor belt 32 due to overlarge impact force when the screw falls from the blanking port 121 to the horizontal conveyor belt 22 or falls from the tail end of the horizontal conveyor belt 22 to the inclined conveyor belt 32.

Further, the surface of slant conveyer belt 32 is provided with polylith baffle 321, and polylith baffle 321 sets up along the length direction interval of slant conveyer belt 32, polylith baffle 321 and the surface mutually perpendicular of slant conveyer belt 32, and baffle 321 is the cuboid form setting, and the length direction of baffle 321 sets up along the width direction of slant conveyer belt 32.

In the transportation process of the oblique conveying belt 32, the baffle 321 can separate each batch of screws, so that the situation that the screws are conveyed is influenced because the screws in the previous batch roll downwards along the length direction of the oblique conveying belt 32 under the action of gravity.

In addition, in order to further improve the stability when the screw drops to horizontal conveyor belt 22 and oblique conveyer belt 32, adopt the following scheme:

referring to fig. 1 and 5, the surfaces of the horizontal conveyor belt 22 and the oblique conveyor belt 32 are both provided with a buffer layer (not shown), specifically, the buffer layer is made of rubber, the buffer layer is wound around the horizontal conveyor belt 22 or the oblique conveyor belt 32 by one turn, the buffer layer is fixed with the horizontal conveyor belt 22 or the oblique conveyor belt 32 in an adhesion manner, and the buffer layer can further reduce the impact force generated when the screws fall into the surfaces of the horizontal conveyor belt 22 and the oblique conveyor belt 32.

Further, a plurality of blanking hoppers 122 are fixed to the lower surface of the placing plate 12 in a welding manner, the blanking hoppers 122 are fixed to the placing plate 12 in a welding manner, the blanking hoppers 122 are arranged in an inverted frustum shape, that is, the caliber of the discharge end of each blanking hopper 122 is smaller than that of the blanking port 121, and the opening size of the top of each blanking hopper 122 is the same as that of the blanking port 121. In addition, the outer wall of the blanking hopper 122 is provided with a buffer pad 123, in this embodiment, the buffer pad 123 is made of rubber capable of undergoing a certain deformation, in a natural state, the buffer pad 123 is provided in a rectangular parallelepiped shape, one edge of the buffer pad 123 is provided on the outer wall of the blanking hopper 122, and the other edge of the buffer pad 123 is provided below the discharge port of the blanking hopper 122, that is, the buffer pad 123 is provided in an inclined manner from the edge of the discharge port 121 to the center of the discharge port 121. Meanwhile, a connecting piece is arranged between the buffer pad 123 and the blanking hopper 122.

Specifically, the quantity of connecting piece sets up to two, two connecting pieces set up along the horizontal direction interval, the connecting piece sets up to connecting bolt 5, connecting bolt 5 and blanking fill 122's outer wall mutually perpendicular, two connecting holes 1231 with connecting bolt 5 one-to-one are seted up on the surface of blotter 123, it is corresponding, the spread groove 1221 has been seted up to blanking fill 122's lateral wall, the cell wall of spread groove 1221 is provided with the internal thread, connecting bolt 5's one end is passed connecting hole 1231 and with spread groove 1221 screw-thread fit, and simultaneously, connecting bolt 5's head and blotter 123 surface butt cooperation, in order to realize fixing to blotter 123.

The implementation principle of the material quality inspection and transportation integrated system in the embodiment of the application is as follows: after the quality inspection work is completed at quality inspection platform 1, the staff pushes the screw into blanking opening 121, the screw falls into to horizontal conveyor belt 22's surface from blanking opening 121, starts servo motor 23, so that the live-rollers drive horizontal conveyor belt 22 and rotate, sends the screw into slant conveyer belt 32 on, restarts driving motor 33, and driving motor 33 drives slant conveyer belt 32 and rotates, so as to send the screw into the large-scale top opening part that divides the hopper, and then accomplished the quality inspection and the transportation work of screw.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a material quality testing transports integrated system which characterized in that: comprises a quality inspection platform (1), a horizontal conveying component (2) and an oblique conveying component (3);

the quality inspection platform (1) is erected on the ground, the upper surface of the quality inspection platform (1) is horizontally arranged, a plurality of blanking ports (121) are formed in the upper surface of the quality inspection platform (1), and the blanking ports (121) penetrate through the upper surface and the lower surface of the quality inspection platform (1);

the horizontal conveying assembly (2) comprises a first vertical frame (21), a horizontal conveying belt (22) and a first driving piece, the first vertical frame (21) is located below the quality inspection platform (1), the horizontal conveying belt (22) is rotatably borne on the first vertical frame (21), the horizontal conveying belt (22) is located below the blanking port (121), the first driving piece is arranged on the side wall of the first vertical frame (21), and the first driving piece is used for driving the horizontal conveying belt (22) to rotate;

the inclined conveying assembly (3) is arranged on one side of the tail end of the horizontal conveying belt (22), and the inclined conveying assembly (3) is used for conveying screws to the top of the material distributing hopper.

2. The material quality inspection and transportation integrated system according to claim 1, wherein: subassembly (3) is carried in slant includes second grudging post (31), slant conveyer belt (32) and second driving piece, second grudging post (31) is located one side of first grudging post (21), slant conveyer belt (32) rotate and bear on second grudging post (31), slant conveyer belt (32) top is located horizontal conveyor belt (22) terminal below, slant conveyer belt (32) end is located the top at large-scale minute hopper top, the second driving piece sets up in the lateral wall of second grudging post (31), the second driving piece is used for driving horizontal conveyor belt (22) and rotates.

3. The material quality inspection and transportation integrated system according to claim 2, wherein: the upper surface of slant conveyer belt (32) is provided with polylith baffle (321), baffle (321) are perpendicular with the long limit of slant conveyer belt (32).

4. The material quality inspection and transportation integrated system according to claim 1 or 2, wherein: the surface of horizontal conveyor belt (22) and slant conveyer belt (32) all is provided with two blend stops (4), two blend stops (4) are parallel to each other, two blend stops (4) set up along the length direction of horizontal conveyor belt (22) or the length direction of slant conveyer belt (32).

5. The material quality inspection and transportation integrated system according to claim 1 or 2, wherein: buffer layers are arranged on the surfaces of the horizontal conveying belt (22) and the inclined conveying belt (32).

6. The material quality inspection and transportation integrated system according to claim 1, wherein: the lower surface of the quality inspection platform (1) is provided with a plurality of blanking hoppers (122), and the caliber of the discharge end of each blanking hopper (122) is smaller than that of the blanking port (121).

7. The material quality inspection and transportation integrated system according to claim 6, wherein: the lateral wall of blanking fill (122) hangs and is equipped with blotter (123), blotter (123) are the slope setting from the edge of blanking mouth (121) to the center of blanking mouth (121), be provided with the connecting piece between blotter (123) and blanking fill (122).

8. The material quality inspection and transportation integrated system according to claim 7, wherein: the connecting piece sets up to connecting bolt (5), connecting hole (1231) have been seted up on the surface of blotter (123), spread groove (1221) have been seted up to the lateral wall of blanking fill (122), connecting bolt (5) activity through connection hole (1231), connecting bolt (5) pass the one end and spread groove (1221) screw-thread fit of connecting hole (1231), the head and the blotter (123) surface butt cooperation of connecting bolt (5).