CN215094333U

CN215094333U - Environment-friendly energy-saving aluminum-chromium brick press forming device

Info

Publication number: CN215094333U
Application number: CN202023290173.1U
Authority: CN
Inventors: 宋二鹏; 宋进朝
Original assignee: Gongyi Xinke Refractory Co ltd
Current assignee: Gongyi Xinke Refractory Co ltd
Priority date: 2020-12-30
Filing date: 2020-12-30
Publication date: 2021-12-10
Anticipated expiration: 2030-12-30

Abstract

The utility model discloses an environmental protection and energy saving type aluminium chrome brick press forming device, including annular conveying platform and forming cover, annular conveying platform runs through forming cover, and forming cover top surface one end fixed mounting has the material filling jar to the pan feeding mouth has been seted up to the material filling jar top surface, the inside mounting panel that transversely installs of material filling jar. Has the advantages that: the utility model discloses a cylinder, the sieve, the magazine that gathers materials, driving motor and helical blade, at the in-process that carries out the suppression material loading, the cylinder, the sieve, the magazine that gathers materials, driving motor and helical blade's setting will be sieved and throw the material twice process and combine together, the process has been simplified, the production efficiency is improved, the convenience of using is improved, when the shaping box that the notes material was accomplished moves under the stripper, the pneumatic cylinder starts the extension, promote stripper extrusion aluminium chromium sediment, thereby form aluminium chromium brick blank, aluminium chromium brick blank adopts aluminium chromium sediment as the raw materials, realized recycling the waste material, and is more energy-concerving and environment-protective.

Description

Environment-friendly energy-saving aluminum-chromium brick press forming device

Technical Field

The utility model relates to an aluminium chrome brick production technical field particularly, relates to an environmental protection and energy saving type aluminium chrome brick press forming device.

Background

A refractory material product containing aluminium oxide as main component and less chromium oxide is made of aluminium-chromium slag, which is the waste slag obtained by smelting chromium metal by aluminothermic process and has greatly fluctuated components and good corrosion resistance and thermal shock resistance of aluminium-chromium, but has lower softening temperature under load because of higher impurity content, and the cost of brick is lower because the raw material of aluminium-chromium brick is waste slag.

Traditional production of aluminium chrome brick is including breakage, it is hierarchical, the batching, processes such as press forming and sintering, aluminium chrome sediment after the breakage need sieve the back and just can use, and sieve and the partial setting of notes material process before the press forming, lead to the process comparatively complicated, staff's amount of labour has been increased, production efficiency has been reduced, can further make the improvement, and simultaneously, traditional press forming die cavity adopts monolithic structure, aluminium chrome brick adobe after the press forming needs the staff to invert the die cavity and slowly knocks out, it is comparatively troublesome to unload, also can further make the improvement.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides an environmental protection and energy saving type aluminium chrome brick press forming device possesses the advantage of retrenching the process, improving production efficiency, being convenient for unload, and then solves the problem among the above-mentioned background art.

(II) technical scheme

For the above-mentioned advantage of retrenching the process, improving production efficiency, being convenient for unload, the utility model discloses a concrete technical scheme as follows:

an environment-friendly energy-saving type aluminum-chromium brick press forming device comprises an annular conveying table and a forming cover, wherein the annular conveying table penetrates through the forming cover, one end of the top surface of the forming cover is fixedly provided with a material injection tank, the top surface of the material injection tank is provided with a material inlet, a mounting plate is transversely arranged in the material injection tank, the center of the top surface of the mounting plate is fixedly connected with a driving motor, the bottom surface of the material injection tank is connected with a material conveying pipe in a through mode, the material conveying pipe penetrates through the forming cover and extends into the forming cover, the output end of the driving motor is connected with a spiral blade, the spiral blade extends downwards into the material conveying pipe, the inner wall of the material injection tank is welded with a track above the mounting plate, a sieve plate is arranged between the tracks, the edges of two sides of the sieve plate are inserted into the track and are in sliding connection with the track, the lower part of one end of the track is fixedly provided with a material collecting box on the inner wall of the material injection tank, and the side surface of the material injection tank is provided with a screening port corresponding to the box position, the injection tank opposite side surface fixed mounting has the cylinder, and the piston rod of cylinder runs through injection tank and sieve one end fixed connection, annular conveying platform top surface fixed mounting has the standing groove, and the inside shaping box of having placed of standing groove, the hoist and mount of the top surface other end have the pneumatic cylinder in the shaping cover, and the piston rod bottom surface fixedly connected with stripper plate of pneumatic cylinder.

Further, the forming box is formed by splicing two parts, handles are welded on the outer walls of two sides of the forming box, a hanging rod is rotatably connected to the front vertical surface and the back vertical surface of the forming box, a plug is welded on the bottom surface of the other end of the hanging rod, slots are welded on the front vertical surface and the back vertical surface of the forming box corresponding to plug inserting positions, and the plug is inserted into the slots.

Furthermore, the top surface of the extrusion plate is vertically welded with guide rods on two sides of the hydraulic cylinder, and the guide rods penetrate through the forming cover and are in sliding connection with the forming cover.

Furthermore, the projection area of the extrusion plate is equal to the opening area of the top surface of the forming box, and the surface of the extrusion plate and the inner wall of the forming box are both of smooth structures.

Furthermore, standing groove top surface opening size equals the shaping box bottom surface projection size, and standing groove equidistance distributes in annular conveying bench top surface.

Further, the annular conveying table is driven by a stepping motor, and the single-conveying displacement of the annular conveying table is the distance between two adjacent placing grooves.

Furthermore, the surface of the mounting plate is provided with a through hole, and the diameter of the through hole is far larger than the particle size of the aluminum chromium slag.

Furthermore, the outer surface of the guide rod is sleeved with a spring, and two ends of the spring are fixedly connected with the top surface of the extrusion plate and the inner top surface of the forming cover respectively.

(III) advantageous effects

Compared with the prior art, the utility model provides an environmental protection and energy saving type aluminium chrome brick press forming device possesses following beneficial effect:

(1) the utility model adopts the cylinder, the sieve plate, the material collecting box, the driving motor and the helical blade, in the process of pressing and feeding, the aluminum chromium slag is thrown into the material filling tank from the material inlet, the aluminum chromium slag falls onto the top surface of the sieve plate, the cylinder moves in a telescopic way to drive the sieve plate to move in a reciprocating way along the track, thereby playing the role of sieving, the aluminum chromium slag meeting the particle size requirement passes through the sieve plate and the mounting plate to fall onto the bottom in the material filling tank, the driving motor drives the helical blade to rotate at a fixed angle, the aluminum chromium slag meeting the particle size requirement is quantitatively thrown into the forming box, meanwhile, the aluminum chromium slag not meeting the particle size requirement slides downwards along the sieve plate to the inner part of the material collecting box and flows out from the sieving port, the collection is convenient, the arrangement of the cylinder, the sieve plate, the material collecting box, the driving motor and the helical blade combines the sieving and feeding processes, the process is simplified, the production efficiency is improved, the convenience of use has been improved, and when the shaping box that notes material was accomplished moved under the stripper plate, the pneumatic cylinder starts the extension, promotes the stripper plate extrusion aluminium chromium sediment to form aluminium chromium brick blank, aluminium chromium brick blank adopts aluminium chromium sediment as the raw materials, has realized recycling to the waste material, and is more energy-concerving and environment-protective.

(2) The utility model discloses a shaping box, shaping box are for can opening the structure, and after aluminium chrome brick blank compression moulding, staff's accessible handle takes off shaping box from the standing groove is inside, then upwards rotates peg to plug and removes the slot, opens shaping box about can, takes out aluminium chrome brick blank, and for traditional compression moulding mould, it is easier to take out to improved form removal efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural view of an environment-friendly and energy-saving aluminum-chromium brick press forming device provided by the present invention;

fig. 2 is a schematic structural view of the forming box provided by the present invention;

FIG. 3 is a top view of the environment-friendly and energy-saving aluminum-chromium brick press forming device provided by the utility model.

In the figure:

1. an annular transfer table; 2. forming a cover; 3. a delivery pipe; 4. a helical blade; 5. a material injection tank; 6. a drive motor; 7. forming a box; 8. a placement groove; 9. mounting a plate; 10. a material collecting box; 11. a screening port; 12. a sieve plate; 13. a track; 14. a feeding port; 15. a cylinder; 16. a hydraulic cylinder; 17. a pressing plate; 18. a guide bar; 19. a handle; 20. a hanging rod; 21. a slot; 22. and (4) a plug.

Detailed Description

For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.

According to the utility model discloses an embodiment provides an environmental protection and energy saving type aluminium chrome brick press forming device.

Referring now to the drawings and the detailed description, as shown in fig. 1-3, an environment-friendly and energy-saving type aluminum-chromium brick press forming device according to an embodiment of the present invention comprises an annular conveying table 1 and a forming cover 2, wherein the annular conveying table 1 penetrates the forming cover 2, a material injection tank 5 is fixedly installed at one end of the top surface of the forming cover 2, a material inlet 14 is formed on the top surface of the material injection tank 5 for facilitating material injection, a mounting plate 9 is transversely installed inside the material injection tank 5, a driving motor 6 is fixedly connected to the central position of the top surface of the mounting plate 9, a material conveying pipe 3 is connected to the bottom surface of the material injection tank 5, the material conveying pipe 3 penetrates the forming cover 2 and extends into the forming cover 2, the bottom surface of the material conveying pipe 3 extends downwards to a position 3-5cm above the forming box 7 to reduce scattering of aluminum-chromium slag, the output end of the driving motor 6 is connected with a spiral blade 4, and the spiral blade 4 extends downwards to the inside of the material conveying pipe 3, the outer edge of the helical blade 4 is in sliding butt joint with the inner wall of the material conveying pipe 3, the inner wall of the material injection tank 5 is positioned above the mounting plate 9 and welded with a rail 13, a sieve plate 12 is arranged between the rails 13, the two side edges of the sieve plate 12 are inserted into the rail 13 and are in sliding connection with the rail 13, a material collecting box 10 is fixedly arranged below one end of the rail 13 and positioned on the inner wall of the material injection tank 5, a screening opening 11 is formed in the surface of one side of the material injection tank 5 corresponding to the position of the material collecting box 10, a material conveying belt can be mounted below the screening opening 11 for convenient transportation, which is not shown in the figure, a cylinder 15 is fixedly mounted on the surface of the other side of the material injection tank 5, a piston rod of the cylinder 15 penetrates through the material injection tank 5 and is fixedly connected with one end of the sieve plate 12, a placing groove 8 is fixedly mounted on the top surface of the annular conveying table 1, a forming box 7 is placed inside the placing groove 8, a hydraulic cylinder 16 is hung on the other end of the inner top surface of the forming cover 2, and a squeezing plate 17 is fixedly connected with the bottom surface of the piston rod of the hydraulic cylinder 16, in the process of pressing and feeding, the aluminum chromium slag is put into the material injection tank 5 from the material inlet 14, the aluminum chromium slag falls onto the top surface of the sieve plate 12, the cylinder 15 moves in a telescopic way to drive the sieve plate 12 to move back and forth along the rail 13, so as to play a role of sieving, the aluminum chromium slag meeting the particle size requirement passes through the sieve plate 12 and the mounting plate 9 and falls onto the bottom in the material injection tank 5, the driving motor 6 drives the helical blade 4 to rotate at a fixed angle, the aluminum chromium slag meeting the particle size requirement is quantitatively put into the forming box 7, meanwhile, the aluminum chromium slag not meeting the particle size requirement slides down along the sieve plate 12 to the inside of the aggregate box 10 and flows out from the sieving port 11, so as to be convenient for collection, the arrangement of the cylinder 15, the sieve plate 12, the aggregate box 10, the driving motor 6 and the helical blade 4 combines the sieving and feeding procedures together, thereby simplifying the procedures, improving the production efficiency and the use convenience, when the forming box 7 completed by material injection moves right below the extrusion plate 17, the hydraulic cylinder 16 is started to extend to push the extrusion plate 17 to extrude the aluminum-chromium slag, so that an aluminum-chromium brick blank is formed, the aluminum-chromium brick blank adopts the aluminum-chromium slag as a raw material, the recycling of waste materials is realized, and the energy-saving and environment-friendly effects are achieved.

In one embodiment, the forming box 7 is formed by splicing two parts, handles 19 are welded on the outer walls of two sides of the forming box 7 for convenient taking and placing, hanging rods 20 are rotatably connected on the front vertical surface and the back vertical surface of the forming box 7, the hanging rods 20 are rotatably connected with the outer wall of the forming box 7 through rotating shafts, the forming box 7 is a common structure, which is not shown in detail in the drawing, a plug 22 is welded on the bottom surface of the other end of the hanging rods 20, slots 21 are respectively welded on the front vertical surface and the back vertical surface of the forming box 7 corresponding to the plug 22 inserting positions, the plug 22 is inserted into the slot 21 so as to limit the forming box 7 to be separated from left and right, the forming box 7 is an openable structure, after the aluminum-chromium brick blank is pressed and formed, a worker can take the forming box 7 off from the inside of the placing slot 8 through the handles 19 and then rotate the hanging rods 20 upwards to move the plug 22 out of the slot 21, so that the forming box 7 can be opened left and right, the aluminum-taking out the aluminum-chromium brick blank, compared with a traditional pressing and forming die, the mold can be taken out more easily, thereby improving the mold stripping efficiency.

In one embodiment, the top surface of the extrusion plate 17 is vertically welded with guide rods 18 at two sides of the hydraulic cylinder 16, the guide rods 18 penetrate through the forming cover 2 and are in sliding connection with the forming cover 2, and the guide rods 18 move up and down along with the extrusion plate 17 to guide the extrusion plate 17, so that the extrusion plate 17 can move stably.

In one embodiment, the projection area of the extrusion plate 17 is equal to the opening area of the top surface of the forming box 7, so that the extrusion forming is convenient, the common structure is adopted, and the surface of the extrusion plate 17 and the inner wall of the forming box 7 are both smooth structures, so that the friction force is reduced, the adhesion is reduced, and the forming appearance is smoother.

In one embodiment, the size of the opening on the top surface of the placing groove 8 is equal to the size of the projection on the bottom surface of the forming box 7, so that the forming box 7 can be stably placed, and the placing grooves 8 are equidistantly distributed on the top surface of the annular conveying table 1, so that the positioning is facilitated.

In one embodiment, the annular conveying table 1 is driven by a stepping motor, and the single conveying displacement of the annular conveying table 1 is the distance between two adjacent placing grooves 8, so that positioning and conveying are facilitated.

In one embodiment, the surface of the mounting plate 9 is provided with through holes, and the diameter of each through hole is far larger than the particle size of the aluminum chromium slag, so that the aluminum chromium slag can pass through the through holes conveniently.

In one embodiment, a spring is sleeved on the outer surface of the guide rod 18, two ends of the spring are fixedly connected with the top surface of the extrusion plate 17 and the inner top surface of the forming cover 2 respectively, and when the hydraulic cylinder 16 contracts, the spring pulls the extrusion plate 17 to move upwards, so that the extrusion plate 17 is convenient to reset.

The working principle is as follows:

in the process of pressing and feeding, the aluminum chromium slag is put into the material injection tank 5 from the material inlet 14, the aluminum chromium slag falls onto the top surface of the sieve plate 12, the cylinder 15 moves in a telescopic way to drive the sieve plate 12 to move back and forth along the rail 13, so as to play a role of sieving, the aluminum chromium slag meeting the particle size requirement passes through the sieve plate 12 and the mounting plate 9 and falls onto the bottom in the material injection tank 5, the driving motor 6 drives the helical blade 4 to rotate at a fixed angle, the aluminum chromium slag meeting the particle size requirement is quantitatively put into the forming box 7, meanwhile, the aluminum chromium slag not meeting the particle size requirement slides down along the sieve plate 12 to the inside of the aggregate box 10 and flows out from the sieving port 11, so as to be convenient for collection, the arrangement of the cylinder 15, the sieve plate 12, the aggregate box 10, the driving motor 6 and the helical blade 4 combines the sieving and feeding procedures together, thereby simplifying the procedures, improving the production efficiency and the use convenience, when the forming box 7 completed by material injection moves right below the extrusion plate 17, pneumatic cylinder 16 starts the extension, promote stripper plate 17 extrusion aluminium chromium sediment, thereby form aluminium chromium brick blank, aluminium chromium brick blank adopts aluminium chromium sediment as the raw materials, realized recycling to the waste material, it is more energy-concerving and environment-protective, and simultaneously, shaping box 7 is for can opening the structure, after aluminium chromium brick blank suppression shaping, staff's accessible handle 19 takes off shaping box 7 from standing groove 8 is inside, then upwards rotate peg 20 and remove slot 21 to plug 22, can control and open shaping box 7, take out aluminium chromium brick blank, for traditional suppression forming die, it is easier to take out, thereby the efficiency of form removal has been improved.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an environmental protection and energy saving type aluminium chrome brick suppression forming device, its characterized in that, including annular conveying platform (1) and shaping cover (2), annular conveying platform (1) runs through shaping cover (2), and shaping cover (2) top surface one end fixed mounting has material injection jar (5) to material injection jar (5) top surface has seted up pan feeding mouth (14), inside transverse installation has mounting panel (9) of material injection jar (5), and mounting panel (9) top surface central point puts fixedly connected with driving motor (6), material injection jar (5) bottom surface through connection has conveying pipeline (3), and conveying pipeline (3) run through shaping cover (2) and extend to inside shaping cover (2), driving motor (6) output is connected with helical blade (4), and helical blade (4) downwardly extending to inside conveying pipeline (3), material injection jar (5) inner wall is located mounting panel (9) top welding has track (13), sieve plates (12) are arranged between the rails (13), edges on two sides of each sieve plate (12) are inserted into the rails (13) and are connected with the rails (13) in a sliding way, a material collecting box (10) is fixedly arranged on the inner wall of the material injection tank (5) below one end of the track (13), a screening opening (11) is arranged on the surface of one side of the material injection tank (5) corresponding to the position of the material collecting box (10), a cylinder (15) is fixedly arranged on the other side surface of the material injection tank (5), and a piston rod of the cylinder (15) penetrates through the material injection tank (5) and is fixedly connected with one end of the sieve plate (12), a placing groove (8) is fixedly arranged on the top surface of the annular conveying table (1), a forming box (7) is arranged in the placing groove (8), a hydraulic cylinder (16) is hung at the other end of the inner top surface of the forming cover (2), and the bottom surface of a piston rod of the hydraulic cylinder (16) is fixedly connected with an extrusion plate (17).

2. The environment-friendly energy-saving aluminum-chromium brick press forming device as claimed in claim 1, wherein the forming box (7) is formed by splicing two parts, handles (19) are welded on the outer walls of the two sides of the forming box (7), the front vertical surface and the back vertical surface of the forming box (7) are rotatably connected with hanging rods (20), plugs (22) are welded on the bottom surface of the other end of each hanging rod (20), inserting grooves (21) are welded on the front vertical surface and the back vertical surface of the forming box (7) corresponding to the inserting positions of the plugs (22), and the plugs (22) are inserted into the inserting grooves (21).

3. The environment-friendly energy-saving aluminum-chromium brick press forming device as claimed in claim 1, wherein the top surface of the extrusion plate (17) is vertically welded with guide rods (18) at two sides of the hydraulic cylinder (16), and the guide rods (18) penetrate through the forming cover (2) and are connected with the forming cover (2) in a sliding manner.

4. The environment-friendly energy-saving aluminum-chromium brick press forming device as claimed in claim 1, wherein the projected area of the extrusion plate (17) is equal to the opening area of the top surface of the forming box (7), and the surface of the extrusion plate (17) and the inner wall of the forming box (7) are both smooth structures.

5. The environment-friendly energy-saving aluminum-chromium brick press forming device as claimed in claim 1, wherein the size of the opening on the top surface of the placing groove (8) is equal to the size of the projection on the bottom surface of the forming box (7), and the placing grooves (8) are equidistantly distributed on the top surface of the annular conveying table (1).

6. An environment-friendly and energy-saving type aluminum-chromium brick press forming device as claimed in claim 1, wherein the annular conveying table (1) is driven by a stepping motor, and the single conveying displacement of the annular conveying table (1) is the distance between two adjacent placing grooves (8).

7. The environment-friendly energy-saving aluminum-chromium brick press forming device as claimed in claim 1, wherein the surface of the mounting plate (9) is provided with through holes, and the diameter of the through holes is far larger than the particle size of the aluminum-chromium slag.

8. The environment-friendly energy-saving aluminum-chromium brick press forming device as claimed in claim 3, wherein the outer surface of the guide rod (18) is sleeved with a spring, and two ends of the spring are respectively fixedly connected with the top surface of the extrusion plate (17) and the inner top surface of the forming cover (2).