CN215087048U

CN215087048U - Improved generation chemical industry blender

Info

Publication number: CN215087048U
Application number: CN202120500509.8U
Authority: CN
Inventors: 冯超; 赵胜; 冯丽娜
Original assignee: Henan Chenglongyi New Material Technology Co ltd
Current assignee: Henan Chenglongyi New Material Technology Co ltd
Priority date: 2021-03-09
Filing date: 2021-03-09
Publication date: 2021-12-10
Anticipated expiration: 2031-03-09

Abstract

The utility model relates to an improved generation chemical industry blendor, including a mixing section of thick bamboo, its top is equipped with the motor case, be equipped with first motor in the motor case, first motor drive is connected with the pivot, it stretches into a mixing section of thick bamboo and has linked firmly the extension board to be equipped with second motor and its bottom in the pivot lower part, the extension board below is equipped with the axle sleeve, axle sleeve top bottom both ends are uncovered and its top links firmly with the extension board bottom surface through a plurality of connecting rods, the axle sleeve outer wall distributes and has a plurality of stirring rakes of group, the vertical screw axis that is equipped with in the axle sleeve, be equipped with helical blade and its top and be connected with second motor drive on the screw axis, be equipped with the shake layer on the mixing section of thick bamboo inner wall, be equipped with on the outer wall and press from both sides the cover, it has a plurality of vibrators to press from both sides the cover outside, inside is hugged closely mixing section of thick bamboo lateral wall circumference interval equipartition and has a plurality of microwave generator, be equipped with temperature sensor in the mixing section of thick bamboo. The utility model discloses can evenly stir and the circulation flow, can carry out microwave drying and shake off with the vibration to the bonding material, guarantee compounding efficiency and quality.

Description

Improved generation chemical industry blender

Technical Field

The utility model belongs to the technical field of chemical new material production and processing, concretely relates to improved generation chemical industry blender.

Background

The new chemical material refers to a new chemical material that has been developed recently and is being developed and has excellent properties or a certain special function that the conventional chemical materials do not have. Compared with the traditional chemical materials, the new chemical material has the characteristics of light weight, excellent performance, strong functionality, high technical content, high added value and the like. The new chemical material industry mainly comprises more than ten major varieties of special engineering plastics and alloys thereof, functional polymer materials, organosilicon materials, organofluorine materials, special fibers, composite materials, microelectronic chemical materials, nano chemical materials, special rubber, polyurethane, high-performance polyolefin materials, special coatings, special adhesives, special auxiliaries and the like. At present, the new chemical material industry is considered to be one of the most important and fastest-developing high and new technology industries all over the world, and has an important supporting function for various fields of national economy, particularly the high technology and advanced technology fields.

At present, the production process of the common chemical new material mainly comprises raw material treatment, raw material storage, feeding, batching, mixing, conveying, finished product packaging and the like. However, the existing conventional mixing equipment still has the following problems in actual use: 1. most of stirring structures are conventional stirring blades, the stirring range is narrow, the stirring is not uniform and effective enough, and materials are easy to accumulate and precipitate at the bottom of the equipment, so that the mixing efficiency and quality cannot be guaranteed; 2. in the material mixing process, the materials are easy to adhere to the inner wall of the equipment, so that the material is wasted, and the materials are inconvenient to clean in the later period, thereby greatly influencing the subsequent use of the equipment and further reducing the efficiency and the quality of the material mixing reaction; 3. lack certain heating mechanism, can not satisfy the required temperature of compounding reaction, can not carry out timely effectual drying process to the material of mixing, be unfavorable for the subsequent production and processing of new chemical material, can not guarantee the finished product quality of new chemical material, remain to improve.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model aims at providing an improved generation chemical industry blender can realize the circulation flow of abundant even stirring and upper and lower floor's material, can carry out microwave heating stoving and shake off with the vibration to the material that bonds on the inner wall to solve above-mentioned problem.

In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides an improved generation chemical industry blender, includes a mixing barrel, the top circumference interval equipartition of mixing barrel has a plurality of inlet pipes that have the feed valve, the bottom is the back taper and its center is equipped with the discharging pipe that has the bleeder valve, the center at mixing barrel outer top has set firmly the motor case, the motor incasement has set firmly first motor, the output of first motor is connected with the pivot down and the transmission, be equipped with the second motor in the pivot lower part, and this pivot bottom stretches into mixing barrel and fixedly connected with extension board, the vertical axle sleeve that is equipped with in extension board below, axle sleeve top, end both ends are uncovered and its top is through connecting rod and extension board bottom surface fixed connection of a plurality of circumference interval equipartitions, the interval distribution has a plurality of groups stirring rake about the axle sleeve outer wall is, and every group stirring rake is by a plurality of radial settings and be the puddler constitution of circumference interval equipartition, the upper and lower both sides that the upper and lower both sides of puddler all radially were equipped with a plurality of stirring branch and its tail end are all articulated to be equipped with A spiral shaft is vertically arranged in the shaft sleeve, spiral blades are arranged on the spiral shaft along the length direction of the spiral shaft, and the top end of the spiral blade extends into the rotating shaft and is in transmission connection with a second motor; the inner wall of the mixing cylinder is provided with a shaking layer, the outer wall of the mixing cylinder is provided with a clamping sleeve, a plurality of vibrators are uniformly distributed in the shaking layer, a controller is arranged outside the clamping sleeve, a plurality of microwave generators are uniformly distributed on the inner side of the mixing cylinder in a circumferential direction at intervals, the outer side wall of the mixing cylinder is tightly attached to the inner side of the clamping sleeve, a temperature sensor is arranged in the mixing cylinder, and the temperature sensor and the microwave generators are electrically connected with the controller.

Preferably, the motor case is made of soundproof damping felt.

Preferably, the jacket sequentially comprises a wave absorbing layer, a heat insulating layer and a sound absorbing layer from inside to outside.

Preferably, the wave absorbing layer is made of graphene materials, the heat insulating layer is made of glass fiber cotton, and the sound absorbing layer is made of sound absorbing sponge.

Preferably, a plurality of landing legs of outer bottom fixedly connected with of compounding section of thick bamboo, the landing leg is circumference interval equipartition and its bottom is through damper fixedly connected with unable adjustment base.

Preferably, the damping mechanism is composed of a telescopic rod and a damping spring sleeved outside the telescopic rod, and the top ends of the telescopic rod and the damping spring are fixedly connected with the bottom surfaces of the supporting legs and the bottom ends of the telescopic rod and the damping spring are fixedly connected with the top surface of the fixed base.

Preferably, the bottom surface of the fixed base is fixedly provided with an anti-skid rubber pad.

The utility model has the advantages that: the utility model relates to a rationally, simple structure, the feeding when multiple raw materials can be realized to the setting of a plurality of inlet pipes, can improve feed rate greatly, more is favorable to developing fast of compounding operation, guarantees the efficiency of compounding reaction.

During the compounding operation, utilize first motor to provide power, alright drive the pivot, extension board and axle sleeve rotate in step, the rotation of axle sleeve can drive the puddler rotation on it, utilize puddler and the stirring branch on it can carry out high-efficient high-quality mixing stirring to the material, and unordered rotary motion can be to puddler tail end articulated rotary rod to produce stronger turbulent flow, can further strengthen the effect to the material mixing stirring, guarantee the stirring scope, make the material stirring mix more fully even. Simultaneously, utilize the second motor to provide power, can drive the screw axis in the axle sleeve and the helical blade on the screw axis and carry out the rotation motion, can be constantly carry the axle sleeve top with bottom material spiral at the in-process of stirring reaction and throw off again, make between the upper and lower layer material continuous circulation flow, thereby can be with upper and lower layer material mix more evenly completely, avoid appearing material deposit and stirring dead angle, can further strengthen the effect of mixing stirring, improve the efficiency and the quality of compounding greatly, guarantee the production quality of chemical new material.

In the compounding operation process, the setting of the intraformational vibrator of shake can provide the vibrational force, drives the shake layer shake, can effectively shake off the material vibration that bonds on the shake layer, and the waste of the material that can significantly reduce alleviates the clean burden of a compounding section of thick bamboo, does not influence the continuous work operation of device, guarantees the efficiency and the quality of compounding. Simultaneously, microwave generator's in the jacket setting can carry out microwave heating to the material in compounding reaction process, and the heating is even, quick and change the control, can directly carry out effectual stoving processing to the material, and the cooperation of setting up of temperature sensor and controller can realize automatic temperature control, guarantees the required suitable temperature condition of compounding reaction, more is favorable to the subsequent production and processing of new material of chemical industry, improves the finished product quality of new material of chemical industry.

Drawings

Fig. 1 is a schematic front view of the present invention;

fig. 2 is a schematic structural view of the jacket of the present invention.

Reference numbers in the figures: the device comprises a mixing barrel 1, a feeding pipe 2, a feeding valve 3, a motor box 4, a first motor 5, a rotating shaft 6, a second motor 7, a support plate 8, a connecting rod 9, a shaft sleeve 10, a stirring rod 11, a stirring rod 12, a stirring support rod 13, a rotating rod 14, a spiral shaft 15, a spiral blade 16, a temperature sensor 16, a controller 17, a shaking layer 18, a vibrator 19, a microwave generator 20, a jacket 21, a wave absorbing layer 22, a heat insulating layer 23, a sound deadening layer 24, a support leg 25, a damping mechanism 26, a fixing base 27, a telescopic rod 28, a damping spring 29, an anti-skidding rubber pad 30, a discharging pipe 31 and a discharging valve 32.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments:

as shown in fig. 1 and 2, an improved chemical mixer comprises a mixing barrel 1, wherein a plurality of feeding pipes 2 with feeding valves 3 are circumferentially and uniformly distributed at intervals on the top of the mixing barrel 1, the bottom of the mixing barrel is in an inverted cone shape, a discharging pipe 31 with a discharging valve 32 is arranged at the center of the mixing barrel and is used for feeding and discharging materials respectively, and the arrangement of a plurality of feeding pipes 2 can realize simultaneous feeding of a plurality of raw materials, thereby greatly improving the feeding speed, being more beneficial to the rapid development of mixing operation and ensuring the efficiency of mixing reaction;

the center at the outer top of mixing barrel 1 has set firmly motor case 4, has set firmly first motor 5 in the motor case 4, and the output of first motor 5 is connected with pivot 6 down and the transmission. A second motor 7 is arranged in the lower part of the rotating shaft 6, and the bottom end of the rotating shaft extends into the mixing cylinder 1 and is fixedly connected with a support plate 8. The lower part of the support plate 8 is vertically provided with a shaft sleeve 10, the top end and the bottom end of the shaft sleeve 10 are both open, and the top end of the shaft sleeve 10 is fixedly connected with the bottom surface of the support plate 8 through a plurality of connecting rods 9 which are circumferentially and uniformly distributed at intervals. The outer wall of axle sleeve 10 is upper and lower interval distribution has a plurality of groups stirring rake, and every group stirring rake comprises a plurality of radial settings and is the puddler 11 of circumference interval equipartition, and the upper and lower both sides of puddler 11 all radially are equipped with a plurality of stirring branch 12 and the upper and lower both sides of its tail end all articulate and are equipped with rotary rod 13. A screw shaft 14 is vertically arranged in the shaft sleeve 10, a screw blade 15 is arranged on the screw shaft 14 along the length direction of the screw shaft, and the top end of the screw shaft extends into the rotating shaft 6 and is in transmission connection with the second motor 7. During compounding operation, utilize first motor 5 to provide power, alright drive pivot 6, extension board 8 and axle sleeve 10 rotate in step, axle sleeve 10's rotation can drive puddler 11 on it and rotate, utilize puddler 11 and the last stirring branch 12 of them can carry out high-efficient high-quality mixing stirring to the material, and 11 tail end articulated rotary rod 13 of puddler can be unordered rotary motion, thereby produce stronger turbulent flow, can further strengthen the effect to the material mixing stirring, guarantee the stirring scope, make the material stirring mix more fully even. Meanwhile, the second motor 7 is used for providing power, the spiral shaft 14 in the shaft sleeve 10 and the spiral blades 15 on the spiral shaft 14 can be driven to perform autorotation motion, the bottom material can be continuously and spirally conveyed to the top end of the shaft sleeve and then thrown off in the stirring reaction process, and the upper and lower materials are continuously and circularly flowed, so that the upper and lower materials can be more uniformly and completely mixed, material deposition and stirring dead angles are avoided, the mixing and stirring effects can be further enhanced, the mixing efficiency and quality are greatly improved, and the production quality of new chemical materials is ensured;

the inner wall of the mixing cylinder 1 is provided with a shaking layer 18, and the outer wall is provided with a jacket 21. A plurality of vibrators 19 are uniformly distributed in the shaking layer 18, a controller 17 is arranged outside the jacket 21, and a plurality of microwave generators 20 are uniformly distributed at intervals in the circumferential direction on the inner side close to the outer side wall of the mixing barrel 1. A temperature sensor 16 is arranged in the mixing barrel 1, and the temperature sensor 16 and the microwave generator 20 are both electrically connected with a controller 17. In the compounding operation process, the setting of the vibrator 19 in the shake layer 18 can provide the vibrational force, drives the shake layer 18 shake, can effectively shake off the material vibration that bonds on the shake layer 18, and the waste of the material that can significantly reduce alleviates the clean burden of compounding section of thick bamboo 1, does not influence the continuous work operation of device, guarantees the efficiency and the quality of compounding reaction. Simultaneously, the setting of the microwave generator 20 in the jacket 21 can carry out microwave heating to the material in the compounding reaction process, the heating is even, quick and change the control, can directly carry out effectual stoving processing to the material, and in addition temperature sensor 16 and controller 17 set up the cooperation, can realize automatic temperature control, guarantees the required suitable temperature condition of compounding reaction, more is favorable to the subsequent production and processing of new material of chemical industry, improves the finished product quality of new material of chemical industry. The controller 17 may be an existing conventional PLC controller.

In this embodiment, the motor case 4 is made of the soundproof damping felt, and can effectively block the transmission of noise generated when the first motor operates, thereby reducing noise pollution and being more environment-friendly.

In this embodiment, press from both sides cover 21 from interior to exterior and include absorbing layer 22, heat preservation 23 and amortization layer 24 in proper order, can realize shielding and effective heat preservation and the sound of mixing barrel 1 of absorbing to the microwave and fall and make an uproar, the microwave that produces when can avoiding microwave heating to dry influences the radiation of outside, the heat that reduces mixing barrel 1 scatters and disappears, further reduce the energy consumption, and effectively weaken the pollution of the noise that produces when the compounding reaction to the external world, environmental protection more, more be favorable to improving the practicality of whole compounding reaction unit. The wave absorbing layer 22 is made of graphene material, and can effectively absorb electromagnetic waves generated by the microwave generator 20, block the outward propagation of the microwaves heated and dried during the mixing reaction, and avoid the adverse effects of the microwaves on the outside, such as radiation. The heat preservation layer 23 is made by the glass fiber cotton, has good fire prevention, keeps warm and absorbs sound and falls the performance of making an uproar, and the amortization layer 24 is made by inhaling the sound sponge, has good sound of inhaling, thermal-insulated, fire-retardant, high temperature resistant performance etc. can strengthen mixing barrel 1's heat preservation and inhale the sound and fall the performance of making an uproar under the cooperation of the two, effectively reduces mixing barrel 1's heat dissipation and its noise pollution to the external world during operation.

In this embodiment, a plurality of landing legs 25 of outer bottom fixedly connected with of compounding section of thick bamboo 1, landing leg 25 is circumference interval equipartition and its bottom and passes through damper 26 fixedly connected with unable adjustment base 27, make through landing leg 25, damper 26 and unable adjustment base 27's the cooperation that sets up, can form good shock-absorbing support, can carry out firm support to compounding section of thick bamboo 1, can weaken external environment to compounding reaction unit's adverse effect, can alleviate the adverse effect of the vibrations that compounding section of thick bamboo 1 self during operation produced to external environment again, guarantee the steady during compounding reaction, thereby improve the compounding quality.

In this embodiment, damper 26 is established by telescopic link 28 and cover and is constituteed at the damping spring 29 in the telescopic link 28 outside, telescopic link 28 and damping spring 29's top and the bottom surface fixed connection of landing leg 25, bottom and unable adjustment base 27's top surface fixed connection, make through telescopic link 28 and damping spring 29's cooperation, can improve whole reaction unit's buffering shock attenuation performance, guarantee mixing barrel 1 stationarity at the during operation, alleviate the damage to mixing barrel 1 and inside, improve whole reaction unit's life. The anti-skid rubber pad 30 is fixedly arranged on the bottom surface of the fixed base 27, so that the friction force between the fixed base 27 and the ground can be increased, and the support stability of the device is further improved.

The utility model discloses a theory of operation: the utility model discloses when using, open the feed valve 3 on each inlet pipe 2 earlier, through the quick feeding of inlet pipe 2. After the feeding is finished, the feeding valve 3 is closed again, the sealing performance of the mixing barrel 1 is guaranteed, and the dust pollution and heat loss in the mixing reaction process are avoided. During compounding operation, move first motor 5 and second motor 7, first motor 5 drives pivot 6, extension board 8 and axle sleeve 10 rotate in step, axle sleeve 10's rotation can drive puddler 11 rotation on it, utilize puddler 11 and stirring branch 12 on it can carry out high-efficient high-quality mixing stirring to the material, and 11 tail end articulated rotary rod 13 of puddler can be unordered rotary motion, thereby produce stronger turbulent flow, can further strengthen the effect to the material mixing stirring, guarantee the stirring scope, make the material stirring mix more fully even. Meanwhile, the second motor 7 can drive the screw shaft 14 in the shaft sleeve 10 and the helical blades 15 on the screw shaft 14 to perform autorotation motion, the bottom material can be continuously and spirally conveyed to the top end of the shaft sleeve to be thrown off in the stirring reaction process, so that the upper and lower materials continuously and circularly flow, the upper and lower materials can be mixed more uniformly and completely, material deposition and stirring dead angles are avoided, the mixing and stirring effect can be further enhanced, the mixing reaction efficiency and quality are greatly improved, and the production quality of new chemical materials is ensured.

In the compounding reaction process, the setting of the vibrator 19 in the shake layer 18 can provide the vibrational force, drives the shake layer 18 shake, can effectively shake off the material vibration that bonds on the shake layer 18, and the waste of the material that can significantly reduce alleviates the clean burden of compounding section of thick bamboo 1, does not influence the continuous work operation of device, guarantees the efficiency and the quality of compounding reaction. Simultaneously, the setting of the microwave generator 20 in the jacket 21 can carry out microwave heating to the material in the compounding reaction process, the heating is even, quick and change the control, can directly carry out effectual stoving processing to the material, and in addition the cooperation of setting up of temperature sensor 16 and controller 17, can realize automatic temperature control, guarantees the required suitable temperature condition of compounding reaction, more is favorable to the follow-up production processing of new material of chemical industry, improves the finished product quality of new material of chemical industry.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims

1. An improved chemical mixer comprises a mixing barrel and is characterized in that a plurality of feeding pipes with feeding valves are uniformly distributed at intervals in the circumferential direction on the top of the mixing barrel, a discharging pipe with a discharging valve is arranged at the bottom of the mixing barrel in an inverted cone shape, a motor box is fixedly arranged at the center of the outer top of the mixing barrel, a first motor is fixedly arranged in the motor box, the output end of the first motor faces downwards and is in transmission connection with a rotating shaft, a second motor is arranged in the lower portion of the rotating shaft, the bottom end of the rotating shaft extends into the mixing barrel and is fixedly connected with a supporting plate, a shaft sleeve is vertically arranged below the supporting plate, two ends of the top and bottom of the shaft sleeve are open, the top end of the shaft sleeve is fixedly connected with the bottom surface of the supporting plate through a plurality of connecting rods which are uniformly distributed at intervals in the circumferential direction, a plurality of groups of stirring paddles are distributed at intervals from top to bottom on the outer wall of the shaft sleeve, and each group of stirring paddles consists of a plurality of stirring rods which are radially arranged and uniformly distributed at intervals in the circumferential direction, the upper side and the lower side of the stirring rod are both provided with a plurality of stirring support rods in the radial direction, the upper side and the lower side of the tail end of the stirring rod are both hinged with rotating rods, a screw shaft is vertically arranged in the shaft sleeve, a screw blade is arranged on the screw shaft along the length direction of the screw shaft, and the top end of the screw shaft extends into the rotating shaft and is in transmission connection with a second motor; the inner wall of the mixing cylinder is provided with a shaking layer, the outer wall of the mixing cylinder is provided with a clamping sleeve, a plurality of vibrators are uniformly distributed in the shaking layer, a controller is arranged outside the clamping sleeve, a plurality of microwave generators are uniformly distributed on the inner side of the mixing cylinder in a circumferential direction at intervals, the outer side wall of the mixing cylinder is tightly attached to the inner side of the clamping sleeve, a temperature sensor is arranged in the mixing cylinder, and the temperature sensor and the microwave generators are electrically connected with the controller.

2. An improved chemical mixer according to claim 1, wherein said motor housing is made of sound deadening damping felt.

3. An improved chemical mixer as claimed in claim 1, wherein said jacket comprises a wave-absorbing layer, a heat-insulating layer and a sound-deadening layer in sequence from inside to outside.

4. An improved chemical mixer as claimed in claim 3, wherein said wave absorbing layer is made of graphene material, said insulating layer is made of glass fiber wool, and said sound absorbing layer is made of sound absorbing sponge.

5. An improved chemical mixer as claimed in claim 1, wherein the outer bottom of the mixing drum is fixedly connected with a plurality of legs, the legs are circumferentially and uniformly spaced, and the bottom ends of the legs are fixedly connected with a fixed base through a damping mechanism.

6. The improved chemical mixer as claimed in claim 5, wherein the damping mechanism comprises a telescopic rod and a damping spring sleeved outside the telescopic rod, and the top ends of the telescopic rod and the damping spring are fixedly connected with the bottom surface of the supporting leg, and the bottom ends of the telescopic rod and the damping spring are fixedly connected with the top surface of the fixed base.

7. An improved chemical mixer as claimed in claim 5, wherein the bottom of the base is provided with a rubber mat.