CN215066684U - Device for detecting and removing metal impurities in rubber material - Google Patents
Device for detecting and removing metal impurities in rubber material Download PDFInfo
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- CN215066684U CN215066684U CN202120302825.4U CN202120302825U CN215066684U CN 215066684 U CN215066684 U CN 215066684U CN 202120302825 U CN202120302825 U CN 202120302825U CN 215066684 U CN215066684 U CN 215066684U
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Abstract
The utility model discloses a device for detecting and removing metal impurities in rubber sizing materials, which comprises a conveying mechanism, wherein a metal detecting mechanism, a marking mechanism and a cutting mechanism are sequentially arranged on the conveying mechanism along the conveying direction; the cutting mechanism is provided with a moving roller on the conveying mechanism in front of the conveying direction, the two ends of the moving roller are connected with arc-shaped sliding rails in a sliding mode, the arc-shaped sliding rails incline downwards, and the moving roller is connected with a first driving mechanism. The detection, marking, cutting and collection of the metal impurities in the sizing material are integrated, the metal impurities in the sizing material are accurately and timely detected and removed, the damage of the metal impurities to equipment is avoided, the product quality is improved, the production efficiency is improved, and the safety of operators is ensured; the movable roller moves along the arc-shaped slide rail, so that gaps appear in the conveying mechanism, the rubber material containing the metal impurities falls out of the gaps, and the rubber material containing the metal impurities is removed; the dropped rubber falls into the collecting box to complete the collection of the rubber containing metal impurities, so that the rubber is convenient to recycle.
Description
Technical Field
The utility model belongs to the technical field of the rubber manufacturing technique and specifically relates to a detect and get rid of metallic impurity's in rubber sizing material device.
Background
With the rapid development of the rubber industry, the standard requirement on the rubber material is higher and higher, and at present, a plurality of error-proofing or detection devices are arranged in a factory to pre-detect the rubber material. In the processes of raw materials and semi-parts for producing the tire, metal detection devices are arranged to detect whether the rubber material contains metal, and once the rubber material containing metal is found, workers on site manually cut off and take out the rubber material after the detection is finished and marked; in this process, the sizing conveyor is always in operation and, once delayed in removal, the metal-containing sizing material can enter the open mill or calendering equipment, causing serious damage to the equipment. In the calendering process, the sizing material after the refining supplies to the calender through the binary channels and glues, if the binary channels detected metal impurity simultaneously, field operation personnel could not handle the sizing material of two passageways simultaneously, and the sizing material conveyer belt could not in time stop, and the sizing material that contains metal impurity can convey the calender, and then causes the damage to calendering equipment to half a quality of part of influence production.
The device in the prior art only carries out metal detection to the sizing material, can't realize in time carrying out the function of cutting and collecting after detecting metal impurity. Therefore, a novel metal impurity detection device is provided, under the premise of ensuring the detection effect, the integration of detection, cutting and collection is realized, the rubber material containing metal impurities is automatically processed, cut and removed, the production efficiency is improved, and the important practical application significance is achieved.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a detect and get rid of device of metallic impurity in rubber sizing material through setting up metal detection mechanism, cutting the mechanism and can follow the gliding removal roller of deflector roll, has realized detecting, cutting and rejecting metallic impurity in the rubber sizing material, has replaced manual operation, prevents the damage of equipment, has improved the quality of production efficiency and product.
The utility model adopts the technical proposal that:
a device for detecting and removing metal impurities in rubber materials comprises a conveying mechanism, wherein a metal detecting mechanism, a marking mechanism and a cutting mechanism are sequentially arranged on the conveying mechanism along a conveying direction; the cutting mechanism is provided with a moving roller on the conveying mechanism in front of the conveying direction, the two ends of the moving roller are connected with arc-shaped sliding rails in a sliding mode, the arc-shaped sliding rails incline downwards, and the moving roller is connected with a first driving mechanism for driving the moving roller to move along the arc-shaped sliding rails.
The rubber material runs along the conveying mechanism, whether metal impurities are contained in the rubber material is detected through the metal detecting mechanism in sequence, if metal impurities are contained in the rubber material, the marking mechanism acts to mark, and when the marked rubber material runs below the cutting mechanism, the cutting mechanism cuts off the rubber material; the movable roller moves downwards along the arc-shaped sliding rail, so that a section of gap is formed in the conveying mechanism, and the cut rubber head slides down from the gap and leaves the conveying mechanism; when the metal detection mechanism detects that the rubber material does not contain metal, the marking mechanism finishes marking, the cutting mechanism cuts off the rubber material again, after the tail of the cut rubber material falls off from the gap, the movable roller moves upwards along the arc-shaped sliding rail to reset, and the rubber material without metal impurities continues to run along the conveying mechanism to carry out normal production; the utility model discloses a set up and realized metal impurity's automated inspection, cutting and rejection in the sizing material, replaced manual operation, improved production efficiency.
Preferably, a collecting box is arranged below the moving roller. The rubber material containing metal impurities falls from the gap like a collecting box, the removed rubber material is collected, recycling is convenient, neatness of the station is guaranteed, and potential safety hazards are avoided.
Preferably, marking mechanism including be fixed in the marking support of conveying mechanism both sides, be fixed in marking the last mark cylinder of marking the marking support, with the articulated mark transfer line of beating the mark piston rod of marking the cylinder, the piston rod of beating the mark cylinder is vertical downwards and articulated with the middle part of beating the mark transfer line, beat the articulated mark support of marking transfer line one end, the other end rotates to be connected and beats the mark wheel. When the rubber material containing metal impurities runs to the position below the marking mechanism, the piston rod of the marking cylinder extends downwards to drive the marking transmission rod to enable the marking wheel to be in contact with the rubber material, so that the rubber material is marked; the marking wheel rotates along with the operation of the sizing material, so that the sizing material can be marked without influencing the normal operation of the sizing material.
Preferably, the cutting mechanism comprises a cutting knife frame fixed on two sides of the conveying mechanism and a cutting knife connected with the cutting knife frame in a vertical sliding mode, and the cutting knife is connected with a second driving mechanism driving the cutting knife to move vertically. When the rubber material containing the metal impurities runs to the position below the cutting mechanism, the second driving mechanism drives the cut-off knife to move downwards to cut off the rubber material, and when the rubber material is detected to be free of the metal impurities, the cut-off knife moves downwards again to cut off the rubber material again, so that the rubber material containing the metal impurities is removed from the rubber material; the cut-off knife is automatic cutout under drive arrangement drive, has replaced manual cutting, has improved cutting efficiency and has guaranteed operating personnel's safety.
Preferably, the conveying mechanism is provided with a conveying roller at the front of the moving roller along the conveying direction and a conveying belt at the back of the moving roller along the conveying direction. When the movable roller moves downwards along the arc-shaped sliding rail, a section of gap is formed between the conveying belt and the conveying roller, and the cut rubber material containing the metal impurities falls off from the gap and leaves the conveying mechanism, so that the rubber material is removed.
Preferably, two ends of the metal detection mechanism are respectively fixed on two sides of the conveying mechanism, and the metal detection mechanism is a metal detector; the metal detector is used for detecting metal impurities in the sizing material.
Preferably, the second driving mechanism is a cylinder.
Preferably, the metal detection mechanism, the marking mechanism, the first driving mechanism and the second driving mechanism are respectively connected with a control system. When the metal detection mechanism detects that the rubber material contains metal impurities, the signal is sent to the control system, and the control system sends action instructions to the marking mechanism, the first driving mechanism and the second driving mechanism respectively according to the preset setting, so that the mechanisms work in a cooperative mode, and the integration and automation of detection, marking, cutting and collection of the metal impurities in the rubber material are achieved.
Compared with the prior art, the device for detecting and removing the metal impurities in the rubber material provided by the utility model,
1. the metal detection mechanism, the marking mechanism, the cutting mechanism, the moving roller, the arc-shaped slide rail and the collecting box are matched, so that the integration of detection, marking, cutting and collection of metal impurities in the sizing material is realized, the metal impurities in the sizing material can be accurately and timely detected out and removed, the damage of the metal impurities to equipment is avoided, the quality of products is improved, and the production efficiency is improved;
2. the movable roller moves along the arc-shaped slide rail, so that a gap appears on the conveying mechanism, the sizing material containing the metal impurities falls from the gap, and the sizing material containing the metal impurities is removed; the dropped rubber falls into the collection box to complete the collection of the rubber containing metal impurities, so that the rubber is convenient to recycle;
3. the cutting mechanism replaces manual cutting, so that the cutting efficiency is improved, and the safety of operators is ensured;
4. the utility model discloses a device that detects and get rid of metallic impurity in rubber sizing material can a plurality of devices move simultaneously, satisfies the metallic impurity's to many passageway sizing materials detection and get rid of the demand, the reduction of very big degree manual operation process, guaranteed the security of equipment, avoids metallic impurity to the influence of sizing material, has improved the degree of automation of equipment.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic structural view of the metal detecting mechanism and the marking mechanism of the present invention;
fig. 4 is the schematic structural diagram of the moving roller sliding to the bottom along the arc-shaped sliding rail.
Reference numerals: 1. a conveying mechanism; 11. a movable roller 12 and an arc-shaped sliding rail; 13. a conveying roller; 14. a conveyor belt; 2. a metal detection mechanism; 3. a marking mechanism; 31. marking a support; 32. marking a cylinder; 321. a piston rod; 33. marking a transmission rod; 34. marking wheels; 4. a cutting mechanism; 41. a cutter frame; 42. a cutter; 5. a collection box; 6. a void.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments thereof for the purpose of enabling those skilled in the art to better understand the present invention.
A device for detecting and removing metal impurities in rubber materials is shown in figures 1-2 and comprises a conveying mechanism 1, wherein a metal detecting mechanism 2, a marking mechanism 3 and a cutting mechanism 4 are sequentially arranged on the conveying mechanism 1 along a conveying direction; the cutting mechanism 4 is provided with a moving roller 11 on the conveying mechanism 1 in front of the conveying direction, two ends of the moving roller 11 are connected with arc-shaped slide rails 12 in a sliding manner, the arc-shaped slide rails 12 incline downwards, the moving roller 11 is connected with a first driving mechanism for driving the moving roller to move along the arc-shaped slide rails 12, and the first driving mechanism can be a motor or an air cylinder; a collecting box 5 is arranged below the moving roller 11.
As shown in fig. 3, the marking mechanism 3 includes a marking support 31 fixed on both sides of the conveying mechanism 1, a marking cylinder 32 fixed on the marking support 31, and a marking transmission rod 33 hinged to a piston rod 321 of the marking cylinder 32, wherein the piston rod 321 of the marking cylinder is vertically downward and hinged to the middle of the marking transmission rod 33, one end of the marking transmission rod 33 is hinged to the marking support 31, and the other end of the marking transmission rod is rotatably connected to a marking wheel 34.
The cutting mechanism 4 comprises a cutter frame 41 fixed on two sides of the conveying mechanism 1 and a cutter 42 connected with the cutter frame 41 in a vertical sliding manner, and the cutter 42 is connected with a second driving mechanism for driving the cutter 42 to move vertically; the second driving mechanism is a cylinder.
The conveying mechanism 1 includes a conveying roller 13 at a front side of the movable roller 11 in the conveying direction, and a conveying belt 14 at a rear side of the movable roller 11 in the conveying direction.
The two ends of the metal detection mechanism 2 are respectively fixed on the two sides of the conveying mechanism 1, and the metal detection mechanism 2 is a metal detector.
The metal detection mechanism 2 and the marking cylinder 32, the first driving mechanism and the second driving mechanism of the marking mechanism 3 are respectively connected with a control system.
The working process of the device for detecting and removing metal impurities in the rubber compound of the embodiment is as follows:
the rubber material runs along the conveying mechanism 1, whether metal impurities are contained in the rubber material is detected through the metal detection mechanism 2 in sequence, and if the metal impurities are contained in the rubber material, the metal detection mechanism 2 sends signals to the control system; when the rubber material containing metal impurities runs to the position below the marking mechanism 3, the control system controls the piston rod 321 of the marking cylinder 32 to extend downwards to drive the marking transmission rod 33 to enable the marking wheel 34 to be in contact with the rubber material, and the marking wheel 34 rotates along with the running of the rubber material, so that the rubber material is marked; when the marked rubber material runs to the position below the cutting mechanism 4, the control system controls the second driving mechanism to act to enable the cut-off knife 42 to move downwards to cut off the rubber material; meanwhile, the control system controls the first driving mechanism to drive the moving roller 11 to move downwards along the arc-shaped sliding rail 12, so that a section of gap 6 is left between the conveying belt 14 and the conveying roller 13, as shown in fig. 4, the cut rubber head slides down from the gap 6 and leaves the conveying mechanism 1; when the metal detection mechanism 2 detects that the rubber material does not contain metal, the marking wheel 34 is lifted, marking is finished, the cutting mechanism 4 acts to cut off the rubber material again, after the tail of the cut rubber material falls from the gap 6, the movable roller 11 moves upwards along the arc-shaped sliding rail 12 to reset, and the rubber material which does not contain metal impurities continues to run along the conveying mechanism 1 to carry out normal production.
It is right above the utility model provides a detect and get rid of device of metallic impurity in the rubber sizing material carry out detailed introduction. The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the methods and the central idea of the present invention, and the mentioned directional terms are, for example: upper, lower, left, right, front, rear, etc. are directions with reference to the drawings, and directional terms are used for illustration and are not intended to limit the present invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be subject to several improvements and modifications, which also fall within the scope of the claims of the present invention.
Claims (8)
1. A device for detecting and removing metal impurities in rubber materials comprises a conveying mechanism, and is characterized in that a metal detection mechanism, a marking mechanism and a cutting mechanism are sequentially arranged on the conveying mechanism along the conveying direction; the cutting mechanism is provided with a moving roller on the conveying mechanism in front of the conveying direction, the two ends of the moving roller are connected with arc-shaped sliding rails in a sliding mode, the arc-shaped sliding rails incline downwards, and the moving roller is connected with a first driving mechanism for driving the moving roller to move along the arc-shaped sliding rails.
2. An apparatus for detecting and removing metal impurities from a rubber compound according to claim 1, wherein a collection box is provided below said moving roll.
3. The device for detecting and removing metal impurities in rubber materials according to claim 1, wherein the marking mechanism comprises marking supports fixed on two sides of the conveying mechanism, a marking cylinder fixed on the marking supports, and a marking transmission rod hinged to a piston rod of the marking cylinder, the piston rod of the marking cylinder vertically faces downwards and is hinged to the middle of the marking transmission rod, one end of the marking transmission rod is hinged to the marking supports, and the other end of the marking transmission rod is rotatably connected with a marking wheel.
4. The apparatus of claim 1, wherein the cutting mechanism comprises a cutter frame fixed on both sides of the conveying mechanism, and a cutter connected with the cutter frame in a vertically sliding manner, and the cutter is connected with a second driving mechanism for driving the cutter to move vertically.
5. An apparatus for detecting and removing metal impurities from a rubber compound according to claim 1, wherein said conveying means comprises a conveyor roller forward of said moving roller in the conveying direction and a conveyor belt rearward of said moving roller in the conveying direction.
6. The apparatus for detecting and removing metal impurities from a rubber compound according to claim 1, wherein the metal detecting mechanism is a metal detector, and both ends of the metal detecting mechanism are fixed to both sides of the conveying mechanism.
7. An apparatus for detecting and removing metal impurities from a rubber compound according to claim 4, wherein said second drive mechanism is an air cylinder.
8. The apparatus for detecting and removing metal impurities from a rubber compound according to claim 4, wherein the metal detecting mechanism, the marking mechanism, the first driving mechanism and the second driving mechanism are respectively connected to a control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120302825.4U CN215066684U (en) | 2021-02-03 | 2021-02-03 | Device for detecting and removing metal impurities in rubber material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120302825.4U CN215066684U (en) | 2021-02-03 | 2021-02-03 | Device for detecting and removing metal impurities in rubber material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215066684U true CN215066684U (en) | 2021-12-07 |
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ID=79258677
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120302825.4U Active CN215066684U (en) | 2021-02-03 | 2021-02-03 | Device for detecting and removing metal impurities in rubber material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215066684U (en) |
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2021
- 2021-02-03 CN CN202120302825.4U patent/CN215066684U/en active Active
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