CN215066519U - Static evaporation rate testing arrangement based on low temperature insulation container - Google Patents
Static evaporation rate testing arrangement based on low temperature insulation container Download PDFInfo
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- CN215066519U CN215066519U CN202121407199.1U CN202121407199U CN215066519U CN 215066519 U CN215066519 U CN 215066519U CN 202121407199 U CN202121407199 U CN 202121407199U CN 215066519 U CN215066519 U CN 215066519U
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Abstract
The utility model relates to a measure technical field, concretely relates to static evaporation rate testing arrangement based on low temperature insulation container, the device includes: at least 2 air inlet units, a switching valve group, a resistance balancing unit and a measuring unit; the air outlet end of the air inlet unit is connected with the first end of the switching valve group, the second end of the switching valve group is connected with the measuring unit, and the third end of the switching valve group is connected with the resistance balancing unit; the control end of the measuring unit is also connected with the resistance balancing unit; the gas to be tested is connected with different gas inlet units, the different gas inlet units are connected with the switching valve group, different gas to be tested is switched by using the switching valve group, the resistance balancing unit is controlled to keep the flow channel resistance of the gas to be tested in the measuring channel and the non-measuring channel consistent, and after the gas to be tested enters the measuring channel from the non-measuring channel to be rapidly and stably tested, the measuring unit is used for carrying out static evaporation rate of the low-temperature heat-insulating container on the gas to be tested, so that the testing efficiency of the static evaporation rate testing device is improved.
Description
Technical Field
The utility model relates to a measure technical field, concretely relates to static evaporation rate testing arrangement based on low temperature insulation container.
Background
In the existing static evaporation rate testing device for the low-temperature heat-insulating container, the measuring channels are independent from each other, and each measuring channel is provided with a corresponding sensor, including a temperature sensor, a pressure sensor and a flow sensor, wherein the flow sensor is a key component. Although each evaporation rate test procedure was recorded for 24 hours, the interval for collecting data was not less than 1 hour, and the measurement interval for not collecting data was during which the apparatus was still in an idle state. Resulting in poor inspection efficiency of the static evaporation rate test device.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a static evaporation rate testing arrangement based on low temperature insulation container to solve the problem that how to improve static evaporation rate testing arrangement's inspection efficiency is low.
According to a first aspect, the embodiment of the utility model provides a static evaporation rate testing arrangement based on cryogenic insulation container includes: at least 2 air inlet units, a switching valve group, a resistance balancing unit and a measuring unit; the air outlet end of the air inlet unit is connected with the first end of the switching valve group, the second end of the switching valve group is connected with the measuring unit, and the third end of the switching valve group is connected with the resistance balancing unit; the control end of the measuring unit is also connected with the resistance balancing unit; the measuring unit is used for detecting the test parameters of the gas to be tested and calculating the static evaporation rate according to the test parameters; the resistance balancing unit is used for adjusting the evacuation resistance of the gas not to be measured and evacuating the gas not to be measured.
The static evaporation rate testing arrangement based on low temperature heat-insulating container that this embodiment provided, utilize the gas that awaits measuring to be connected with different inlet unit, and different inlet unit is connected with switching valves again, through using switching valve group to switch different gas that awaits measuring, under the effect of resistance balance unit, the gas that awaits measuring is switched to another outlet end by switching valves's one outlet end, the flow stability, utilize measuring unit to realize surveying the gas evaporation flow of awaiting measuring, continuous 24 hours constantly switches over, obtain the boil-off gas parameter of low temperature heat-insulating gas cylinder under the different time interval, finally obtain the static evaporation rate of low temperature heat-insulating container, detect different gas spare that await measuring through setting up the switching valve group, thereby improve static evaporation rate testing arrangement's verification efficiency.
With reference to the first aspect, in a first embodiment of the first aspect, the intake unit includes: the gas inlet end of the gas inlet pipe is connected with the gas inlet end of the quick connector, the gas outlet end of the quick connector is connected with the gas inlet end of the switching valve group, the gas inlet pipe is used for receiving gas to be tested, and the quick connector is used for communicating or disconnecting the gas to be tested.
The static evaporation rate testing arrangement based on low temperature insulation container that this embodiment provided is through setting up intake pipe and quick-operation joint to guarantee testing arrangement's gas tightness, further improve static evaporation rate testing arrangement's inspection efficiency.
With reference to the first aspect, in a second embodiment of the first aspect, the resistance balancing unit includes: the air inlet end of the resistance balance valve is connected with the third end of the switching valve group, the air outlet end of the resistance balance valve is communicated with the atmosphere, and the control end of the resistance balance valve is also connected with the measuring unit; the resistance balance valve is used for receiving a control signal sent by the measuring unit and adjusting the resistance to change the flow area in the flow channel.
The static evaporation rate testing arrangement based on low temperature insulation container that this embodiment provided, the gaseous evacuation resistance of the non-await measuring of resistance control through setting up the resistance balance unit to guarantee that the non-gaseous conversion of awaiting measuring is the gas that awaits measuring, perhaps the gas that awaits measuring converts the non-gas that awaits measuring, the runner resistance does not change, pressure maintenance is stable in the low temperature container, the gas flow of evaporation maintains stably, other parameters also maintain stably, obtain the accurate detection of static evaporation rate like this, the efficiency of the inspection to waiting to detect the gas has been guaranteed simultaneously.
With reference to some embodiments of the first aspect, in a third embodiment of the first aspect, the measurement unit comprises: the device comprises a parameter acquisition subunit, a control subunit and a recording subunit, wherein the parameter acquisition subunit is connected with the control subunit, and the control subunit is also connected with the recording subunit; the parameter acquisition subunit is used for acquiring the test parameters of the gas to be tested and sending the test parameters to the control subunit; the control subunit is used for sending a control signal of the resistance balancing unit, adjusting the sectional area of the resistance balancing unit and receiving the test parameters; and the recording subunit is used for acquiring the test parameters and calculating the static evaporation rate according to the test parameters.
The static evaporation rate testing device based on the low-temperature heat-insulating container provided by the embodiment controls the evacuation resistance of the gas resistance balance valve by using the gas control subunit, so that ideal testing parameters can be obtained, and then the static evaporation rate is completed by using the recording subunit, so that the aim of improving the inspection efficiency is fulfilled.
With reference to the third implementation manner of the first aspect, in a fourth implementation manner of the first aspect, the parameter acquiring subunit includes: at least one of a pressure sensor, a temperature sensor, and a mass flow meter.
With reference to the first aspect, in a fifth embodiment of the first aspect, the gas inlet end of the gas inlet unit is connected to a bottle to be tested which is pre-filled with a gas to be tested.
With reference to the second implementation manner of the first aspect, in a sixth implementation manner of the first aspect, the switching valve group further includes: at least 2 three-way valves.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a block diagram of a static evaporation rate testing device based on a cryogenic insulation container according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a static evaporation rate testing apparatus based on a cryogenic insulation container according to an embodiment of the present invention.
Reference numerals:
an air intake unit-10; a switching valve group-11; a measuring unit-12; a resistance balancing unit-13; bottle-14 to be tested.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, or may be communicated with each other inside the two elements, or may be wirelessly connected or wired connected. The specific meaning of the above terms in the present invention can be understood in a specific case for a person skilled in the art, and the technical features mentioned in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
Furthermore, it still needs to explain that the utility model provides a static evaporation rate testing arrangement is applicable to the adiabatic performance of measuring the adiabatic gas cylinder of low temperature, and wherein, the adiabatic gas cylinder of low temperature belongs to a small-size movable's vacuum cryogenic equipment, can be used to cryrogenic liquefied gases such as splendid attire liquid nitrogen, liquid oxygen, liquid argon, liquefied natural gas. Because the contained cryogenic liquefied gas has the characteristics of high cleanliness, low pressure and large containing amount, the cryogenic heat-insulating gas cylinder is widely applied to industrial production. The key performance of the low-temperature heat-insulation gas cylinder is heat insulation performance, the better the heat insulation performance is, the less the natural gasification amount of the cryogenic liquefied gas is, and the less the loss is in the process of storage or transportation. In order to measure the thermal insulation performance of the cryogenic insulation gas cylinder, the traditional measuring method refers to GB/T18443.5-2010 "vacuum insulation cryogenic equipment performance testing method part 5: static evaporation rate measurement, and the measurement principle is to measure the loss of the natural gasification of the cryogenic liquid in a certain period of time by using a flow meter mode or a weighing mode.
The principle of measuring the static evaporation rate by using a flowmeter method is that a low-temperature heat-insulation gas cylinder is filled with liquid nitrogen, an emptying valve is opened, the gas cylinder is fully kept still (about 48 hours), the cryogenic liquid in the gas cylinder reaches thermal balance, a flowmeter is connected to the outlet end of the emptying valve, the flow of the evaporation gas is measured, a flow value is recorded after the flow is stable, the ambient temperature, the ambient pressure, the inlet temperature and the inlet pressure of the flowmeter are recorded at the same time, the recording interval is not more than 1 hour, and the recording duration is 24 hours. And the ratio of the total mass of the gas evaporated in 24 hours to the maximum filling amount of the gas cylinder is the tested evaporation rate of the gas cylinder, and the static evaporation rate is calculated according to a correction formula given by GB/T18443.5 and has the unit of%/d.
The principle of measuring the static evaporation rate by using a weighing method is that a low-temperature heat-insulating gas cylinder is filled with liquid nitrogen, an emptying valve is opened, the low-temperature heat-insulating gas cylinder is placed on a weighing apparatus to be fully stood (about 48 hours), and the initial weight after the standing is read; and reading the secondary weight after 24 hours, wherein the ratio of the difference of the two weights to the maximum filling amount is the tested static evaporation rate of the gas cylinder, and the static evaporation rate is calculated according to a correction formula of GB/T18443.5 and has the unit of%/d.
No matter using the flowmeter rule or the weighing method, when testing, the gas cylinder to be tested needs to be kept stand for 48 hours, the testing time is 24 hours, repeated measurement consumes 24 hours, and during the measurement of the static evaporation rate of the gas cylinder, the testing equipment is occupied by a certain gas cylinder to be tested and cannot be used for detecting other gas cylinders. For example: during the measurement period of the weighing method, the gas cylinder always occupies the weighing equipment, and if the gas cylinder is moved out of the weighing equipment, the liquid level in the gas cylinder is fluctuated inevitably, so that the measurement result is influenced. During the measurement period by using the flowmeter method, the equipment pipeline is always in an occupied state after being connected, and other gas cylinders to be measured can not be connected after being disassembled. Therefore, the inspection mechanism needs to be equipped with a plurality of electronic scales or static evaporation rate testing devices to perform batch detection of the cryogenic insulation gas cylinders. Such equipment acquisition cost is very big, and if the range of electronic scale reaches several hundred kilograms, all need transport several hundred kilograms of weights at every examination. And the sensor using the static evaporation rate testing device needs to be independently verified after being disassembled every time, and the disassembly, assembly and calibration are difficult tasks. Thus, there are problems of low inspection efficiency and low equipment utilization. And in order to improve its efficiency of examination low and the low problem of rate of equipment utilization, the embodiment of the utility model provides a static evaporation rate testing arrangement based on low temperature insulation container through one set of measuring unit, a measurement process, accomplishes the static evaporation rate measurement of a plurality of low temperature insulation gas cylinders simultaneously to improve testing arrangement's detection efficiency and the utilization ratio of equipment.
The embodiment of the utility model discloses static evaporation rate testing arrangement based on low temperature insulation container is disclosed. As shown in fig. 1, a schematic structural diagram of a static evaporation rate testing apparatus based on a cryogenic insulation container according to this embodiment is provided, and specifically, the static evaporation rate testing apparatus includes: at least 2 air inlet units 10, a switching valve group 11, a resistance balancing unit 13 and a measuring unit 12; an air outlet end of the air inlet unit 10 is connected with a first end of the switching valve group 11, a second end of the switching valve group 11 is connected with the measuring unit 12, and a third end of the switching valve group 11 is connected with the resistance balancing unit 13; the control end of the measuring unit 12 is also connected with a resistance balancing unit 13; the measurement unit 12 is used for detecting test parameters of the gas to be tested and calculating the static evaporation rate according to the test parameters; the resistance balancing unit 13 is used for adjusting the evacuation resistance of the gas not to be measured and evacuating the gas not to be measured.
This implementation provides a static evaporation rate testing arrangement based on low temperature insulation container, utilize the gas that awaits measuring to be connected with different inlet unit 10, and different inlet unit 10 is connected with switching valves 11 again, through using switching valves 11 to the gas that awaits measuring of switching difference, through control resistance balancing unit 13, it is unanimous to keep the gas that awaits measuring runner resistance in measuring passageway and non-measuring passageway, after the gas that awaits measuring gets into the measuring passageway from non-measuring passageway, after the fast and stable, utilize measuring unit 12 to carry out the static evaporation rate of low temperature insulation container to the gas that awaits measuring, detect different gaseous spare that awaits measuring through setting up switching valves 11, thereby improve static evaporation rate testing arrangement's inspection efficiency.
Optionally, the air inlet unit 10 may include an air inlet pipe and a quick coupling, an air outlet end of the air inlet pipe is connected to an air inlet end of the quick coupling, an air outlet end of the quick coupling is connected to an air inlet end of the switching valve group, the air inlet pipe is used for receiving the gas to be tested, and the quick coupling is used for communicating or disconnecting the gas to be tested.
Optionally, the measurement unit 12 may include a parameter acquisition subunit, a control subunit and a recording subunit, where the parameter acquisition subunit is connected to the control subunit, and the control subunit is further connected to the recording subunit; the parameter acquisition subunit is used for acquiring the test parameters of the gas to be tested and sending the test parameters to the control subunit; the control subunit is used for sending a control signal of the resistance balancing unit, adjusting the sectional area of the resistance balancing unit and receiving the test parameters; and the recording subunit is used for acquiring the test parameters and calculating the static evaporation rate according to the test parameters.
Wherein, the parameter collecting subunit may include: at least one of a pressure sensor, a temperature sensor, and a mass flow meter. The test gas control subunit can be a single chip microcomputer or a PLC. The recording subunit can be a host computer or a host.
Alternatively, the switching valve block may comprise at least 2 3-way solenoid valves.
The embodiment of the utility model discloses static evaporation rate testing arrangement based on low temperature insulation container is disclosed. As shown in fig. 2, the measuring device includes, in addition to an air intake unit 10, a switching valve group 11, and a measuring unit 12: a bottle to be tested 14 which is pre-filled with gas to be tested is arranged at the gas inlet end of the gas inlet unit 10 and is connected with the gas inlet unit 10; its switch valves 11 still is connected with resistance balancing unit 13, and resistance balancing unit 13 is connected with switch valves 11, and resistance balancing unit 13 is arranged in the gaseous of awaiting measuring of stable switch valves 11, and wherein resistance balancing unit 13 can include resistance balancing valve, and the inlet end of resistance balancing valve is connected with the end of giving vent to anger of switching valves 11, and the end of giving vent to anger of resistance balancing valve is connected with exhaust pipe, and exhaust pipe is used for discharging the gaseous of awaiting measuring of non-. Optionally, the switching valve group 11 further includes at least 2 three-way valves.
In this embodiment, the static evaporation rate testing apparatus may further include an air inlet pipeline, a switching valve set, a measuring unit, a controller, a resistance balance valve, and a host. The gas cylinders to be measured on the multiple point positions are simultaneously connected into the measuring instrument through the gas inlet pipelines, the switching valve group selects a pipeline of a certain gas cylinder to be measured to be connected into the measuring unit under the control of the controller, and other gas cylinders to be measured enter the bypass and enter the discharge pipe through the resistance discharge valve. And recording data after the gas flow is stable, wherein the data is the current evaporation gas flow at the current moment of the gas measuring bottle. And switching channels, namely completing the connection of the detected gas cylinder into a bypass, connecting the next gas cylinder to be detected, detecting and recording according to the same flow, and executing in a circulating manner until the end of 24 hours. And respectively obtaining the flow of the evaporation gas at certain time intervals according to the numbering rules of the gas cylinders at different point positions, and obtaining respective test evaporation rate and static evaporation rate according to GB/T18443.5 calculation formulas.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications can be made without departing from the scope of the invention.
Claims (7)
1. A static evaporation rate testing device based on a low-temperature heat-insulating container is characterized by comprising: at least 2 air inlet units, a switching valve group, a resistance balancing unit and a measuring unit; the air outlet end of the air inlet unit is connected with the first end of the switching valve group, the second end of the switching valve group is connected with the measuring unit, and the third end of the switching valve group is connected with the resistance balancing unit; the control end of the measuring unit is also connected with the resistance balancing unit; the measuring unit is used for detecting the test parameters of the gas to be tested and calculating the static evaporation rate according to the test parameters; the resistance balancing unit is used for adjusting the evacuation resistance of the gas not to be measured and evacuating the gas not to be measured.
2. The static evaporation rate testing apparatus according to claim 1, wherein the air intake unit includes: the gas inlet end of the gas inlet pipe is connected with the gas inlet end of the quick connector, the gas outlet end of the quick connector is connected with the gas inlet end of the switching valve group, the gas inlet pipe is used for receiving gas to be tested, and the quick connector is used for communicating or disconnecting the gas to be tested.
3. The static evaporation rate testing apparatus according to claim 1, wherein the resistance balancing unit comprises: the air inlet end of the resistance balance valve is connected with the third end of the switching valve group, the air outlet end of the resistance balance valve is communicated with the atmosphere, and the control end of the resistance balance valve is also connected with the measuring unit; the resistance balance valve is used for receiving a control signal sent by the measuring unit and adjusting the resistance to change the flow area in the flow channel.
4. The static evaporation rate testing apparatus according to any of claims 1 to 3, wherein the measuring unit comprises:
the device comprises a parameter acquisition subunit, a control subunit and a recording subunit, wherein the parameter acquisition subunit is connected with the control subunit, and the control subunit is also connected with the recording subunit;
the parameter acquisition subunit is used for acquiring the test parameters of the gas to be tested and sending the test parameters to the control subunit;
the control subunit is used for sending a control signal of the resistance balancing unit, adjusting the sectional area of the resistance balancing unit and receiving the test parameters;
and the recording subunit is used for acquiring the test parameters and calculating the static evaporation rate according to the test parameters.
5. The static evaporation rate testing apparatus of claim 4, wherein the parameter acquisition subunit comprises: at least one of a pressure sensor, a temperature sensor, and a mass flow meter.
6. The static evaporation rate testing device of claim 1, wherein the gas inlet end of the gas inlet unit is connected to a bottle to be tested that is pre-filled with a gas to be tested.
7. The static evaporation rate testing apparatus of claim 1, wherein said switching valve pack further comprises: at least 2 three-way valves.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121407199.1U CN215066519U (en) | 2021-06-22 | 2021-06-22 | Static evaporation rate testing arrangement based on low temperature insulation container |
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|---|---|---|---|
| CN202121407199.1U CN215066519U (en) | 2021-06-22 | 2021-06-22 | Static evaporation rate testing arrangement based on low temperature insulation container |
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| CN215066519U true CN215066519U (en) | 2021-12-07 |
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| CN202121407199.1U Active CN215066519U (en) | 2021-06-22 | 2021-06-22 | Static evaporation rate testing arrangement based on low temperature insulation container |
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