CN215057277U - Standby load conversion device without shutdown for single-machine multi-well oil pumping unit - Google Patents
Standby load conversion device without shutdown for single-machine multi-well oil pumping unit Download PDFInfo
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- CN215057277U CN215057277U CN202120665402.9U CN202120665402U CN215057277U CN 215057277 U CN215057277 U CN 215057277U CN 202120665402 U CN202120665402 U CN 202120665402U CN 215057277 U CN215057277 U CN 215057277U
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Abstract
The utility model provides a stand-alone multiwell beam-pumping unit spare load conversion equipment that does not shut down relates to oil development equipment, include: a frame; the standby load mechanism is arranged on the rack and simulates a load through the reciprocating motion of the balancing weight; the power flexible rope control mechanism is in sliding connection with the power flexible rope of the single-machine multi-well pumping unit, and after the power flexible rope loses wellhead load, a limiting block fixed on the power flexible rope is in contact with the power flexible rope control mechanism to stop the sliding connection state; and the load conversion mechanism is connected with the power flexible rope control mechanism and the standby load mechanism, and drives the power flexible rope control mechanism to be hung to the standby load mechanism after the power flexible rope loses the wellhead load, so that the power flexible rope drives the balancing weight to do reciprocating motion. The problems that normal work of a system is influenced, the running rate is influenced and the like caused by the fact that pumping is stopped due to single well faults are solved.
Description
Technical Field
The utility model relates to an oil development equipment particularly, relates to a stand-by load conversion equipment does not shut down of unit multi-well beam-pumping unit.
Background
In recent years, the oil price is low, the oil field exploitation benefits are worsened year by year, more than 200 thousands of oil pumping wells are used in the existing oil pumping wells of domestic and foreign oil fields, most of the oil pumping wells are oil pumping by oil pumping units, and the oil pumping units are developed for nearly one hundred years, so that the oil pumping units have large energy consumption, large volume, large weight and low oil pumping efficiency, therefore, the technology of pumping multiple wells by one machine becomes a new development direction, the single-machine multiple-well oil pumping unit drives multiple wells to pump oil in a reciprocating manner through single power of a main machine, but the whole single-machine multiple-well oil pumping unit system stops pumping when a single well fails, the operation rate of the multiple wells is restricted, the production efficiency is influenced, and the power transmission structure of the main machine and the single well is complex. Therefore, how to reduce the influence of the single-well shutdown on the whole multi-well machine system becomes a technical problem to be solved.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the above-mentioned prior art or the correlation technique at least, provide a stand-alone multi-well beam-pumping unit standby load conversion equipment that does not shut down, solve the problem of the influence system normal work that single well trouble stopped taking out and leads to, influence operation time rate.
The utility model discloses a realize through following technical scheme: a standby load conversion device without shutdown of a single-machine multi-well pumping unit comprises: a frame; the standby load mechanism is arranged on the rack and simulates a load through the reciprocating motion of the balancing weight; the power flexible rope control mechanism is in sliding connection with the power flexible rope of the single-machine multi-well pumping unit, and after the power flexible rope loses wellhead load, a limiting block fixed on the power flexible rope is in contact with the power flexible rope control mechanism to stop the sliding connection state; the load conversion mechanism is connected with the power flexible rope control mechanism and the standby load mechanism, and drives the power flexible rope control mechanism to be hung to the standby load mechanism after the power flexible rope loses the load of a well mouth, so that the power flexible rope drives the balancing weight to do reciprocating motion; and the direction-adjusting pulley is fixed on the rack and used for introducing the power flexible rope and adjusting the movement direction of the power flexible rope.
In the embodiment, the multi-well pumping unit drives the double-crank mechanism to provide power output through the speed reducer, each crank is connected with a plurality of steel cables, two cranks symmetrically arranged at two ends of a rotating shaft of the speed reducer perform circular motion around the rotating shaft of the speed reducer, the two synchronously moving steel cables are gathered together to form a group of power flexible ropes, and each group of power flexible ropes drives one pumping well. The power output direction is restrained by the multiple groups of power flexible ropes through the universal pulleys, so that the stress of the crank mechanism is balanced when the crank mechanism does circular motion, and the load is reduced. In order to reduce the phenomenon of unbalanced load caused by well head faults, the power flexible rope of the fault well head is automatically hung to the standby load mechanism through the cooperation between the load conversion mechanism and the power flexible rope control mechanism, so that the load balance of the oil pumping unit system is realized, and the operation efficiency is guaranteed.
According to the utility model provides a stand-alone multi-well beam-pumping unit does not shut down reserve load conversion equipment, preferably, still includes: according to the utility model provides a stand-alone multi-well beam-pumping unit does not shut down reserve load conversion equipment, preferably, it has the multiunit to transfer to the pulley, corresponds respectively and connects the flexible rope of multichannel power, and the flexible rope of each way power includes two steel cables rope, and a crank is connected to every steel cable rope, and the speed reducer output shaft both ends at the beam-pumping unit are fixed to two crank symmetries.
According to the utility model provides a stand-alone multi-well beam-pumping unit does not shut down reserve load conversion equipment, preferably, reserve load mechanism specifically includes balancing weight, balanced rope and balanced rope switching-over pulley, and balanced rope switching-over pulley is fixed in the frame, and balanced rope connects the balancing weight through balanced rope switching-over pulley, and a part of balanced rope is used for connecting the flexible rope control mechanism of power to the flexible rope control mechanism of power hangs the load that the balancing weight provided and leans on the flexible rope of power.
According to the utility model provides a stand-alone multi-well beam-pumping unit does not shut down reserve load conversion equipment, preferably, power flexible rope control mechanism specifically includes power flexible rope sliding sleeve and stopper, power flexible rope sliding sleeve and power flexible rope sliding connection, and power flexible rope selects certain length installation stopper after passing power flexible rope sliding sleeve, and when power flexible rope drove the well head load operation, stopper and power flexible rope sliding sleeve were in the detached state.
According to the utility model provides a stand-alone multi-well beam-pumping unit does not shut down reserve load conversion equipment, preferably, the frame is close to balancing weight department and is equipped with the spout, balancing weight both sides embedding spout.
According to the utility model provides a stand-alone multi-well beam-pumping unit does not shut down reserve load conversion equipment, preferably, the load shifter specifically is including connecting the rope, connect rope pulley and balanced rope butt joint hook, the one end and the flexible rope sliding sleeve of power of connecting the rope are connected, the other end of connecting the rope is connected with balanced rope butt joint hook behind the rope pulley of connection, lose the load that the well head provided at the flexible rope of power after, balanced rope butt joint hook relies on self gravity whereabouts and hooks balanced rope, on converting the load that provides the balancing weight to the connection rope, connect the rope and drive the flexible rope sliding sleeve motion of power, stopper contact flexible rope sliding sleeve, suspend the sliding connection state, load the flexible rope of power with the load that the balancing weight provided.
According to the utility model provides a stand-alone multi-well beam-pumping unit does not shut down reserve load conversion equipment, preferably, still includes: the butt joint hook slide rail is fixed on the frame, and the balance rope butt joint hook is arranged in the butt joint hook slide rail.
According to the utility model provides a stand-alone multi-well beam-pumping unit does not shut down reserve load conversion equipment, preferably, still includes: the balancing weight stroke adjusting component is connected to the balancing rope and used for changing the effective length of the balancing rope so as to adjust the stroke of the balancing weight.
The utility model discloses the beneficial effect who gains includes at least: when a single well in the multi-well pumping unit system breaks down and stops pumping, the load conversion mechanism connects the power flexible rope to the standby load mechanism, so that the load of the single-well pumping unit is in a normal working level, and the normal work of the system is not influenced. After the well is repaired, the standby load is quickly cut off, the load of the single well is converted back, and the oil pumping system is recovered to work normally. In addition, the power flexible ropes on different planes are gathered together in different directions led out by the double-crank mechanism of the pumping unit through the direction-adjusting pulley (such as a universal pulley block) and then are transmitted out to oil wells in different directions, so that the power transmission structure of the single-machine multi-well pumping unit can be simplified. The device adjusts the power transmission direction through the universal fixed pulley block on the basis of ensuring that the normal work of the system is not influenced by the fault pumping stop of the single well, reasonably transmits power to the driven single well reciprocating oil pumping of each port, and simplifies the power transmission structure. The device has remarkable effect on the stable work of a multi-well machine system and the guarantee of the running time.
Drawings
Fig. 1 shows the overall structure of the non-stop standby load conversion device of the single-machine multi-well pumping unit according to the embodiment of the present invention.
Fig. 2 shows a partially enlarged schematic view of an uninterrupted standby load transfer device for a single-machine multi-well pumping unit according to an embodiment of the present invention.
Fig. 3 shows a load transfer diagram of an uninterrupted standby load transfer device for a stand-alone multi-well pumping unit according to an embodiment of the present invention.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified. The terms "mounted," "connected," and "coupled" are to be construed broadly and may, for example, be fixedly coupled, detachably coupled, or integrally coupled; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
As shown in fig. 1 and 3, the utility model discloses a stand-alone multi-well pumping unit does not shut down reserve load conversion equipment, include: a frame 1; the standby load mechanism is arranged on the rack and simulates a load through the reciprocating motion of the balancing weight 2; the power flexible rope control mechanism is in sliding connection with the power flexible rope of the single-machine multi-well pumping unit, and after the power flexible rope loses wellhead load, the limiting block 4 fixed on the power flexible rope 3 is in contact with the power flexible rope control mechanism to stop the sliding connection state; and the load conversion mechanism is connected with the power flexible rope control mechanism and the standby load mechanism, and drives the power flexible rope control mechanism to be hung to the standby load mechanism after the power flexible rope loses the wellhead load, so that the power flexible rope drives the balancing weight to do reciprocating motion.
According to the above embodiment, preferably, the method further comprises: the direction-adjusting pulley 5 is fixed on the rack and used for introducing the power flexible rope and adjusting the movement direction of the power flexible rope; the direction-adjusting pulleys are provided with a plurality of groups and are correspondingly connected with a plurality of paths of power flexible ropes respectively, each path of power flexible rope comprises two steel cables, each steel cable is connected with a crank 6, and the two cranks are symmetrically fixed at two ends of an output shaft of the speed reducer of the oil pumping unit.
According to the above embodiment, preferably, the spare load mechanism specifically includes a balancing weight, a balancing rope 7 and a balancing rope reversing pulley 8, the balancing rope reversing pulley is fixed on the frame, the balancing rope passes through the balancing rope reversing pulley to be connected with the balancing weight, and a part of the balancing rope is used for connecting the power flexible rope control mechanism, so that the power flexible rope control mechanism can hang the load provided by the balancing weight on the power flexible rope.
According to the above embodiment, preferably, the power flexible rope control mechanism specifically comprises a power flexible rope sliding sleeve 9 and a limiting block, the power flexible rope sliding sleeve is in sliding connection with the power flexible rope, the power flexible rope passes through the power flexible rope sliding sleeve and then selects a certain length to install the limiting block, and when the power flexible rope drives the wellhead load to operate, the limiting block and the power flexible rope sliding sleeve are in a separated state.
According to the above embodiment, preferably, the frame is provided with the sliding groove 10 near the counterweight block, and the sliding groove is embedded in two sides of the counterweight block.
According to above-mentioned embodiment, preferably, the load conversion mechanism specifically is including connecting rope 11, connect rope pulley 12 and balanced rope butt joint hook 13, the one end and the flexible rope sliding sleeve of power of connecting the rope are connected, the other end of connecting the rope is connected with balanced rope butt joint hook behind the rope pulley of connection, lose the load that the well head provided at the flexible rope of power after, balanced rope butt joint hook relies on self gravity whereabouts and hooks balanced rope, on converting the load that the balancing weight provided to connect the rope, it drives the flexible rope sliding sleeve motion of power to connect the rope, stopper contact flexible rope sliding sleeve of power, suspend the sliding connection state, load the power is on the flexible rope with the load loading that the balancing weight provided.
As shown in fig. 3, the load conversion operation principle of the standby load conversion device without stopping the single-unit multi-well pumping unit comprises: the pumping unit drives a crank mechanism 6 in a speed reduction manner, the crank mechanism is connected with a power flexible rope 3, and the power flexible rope is connected with a pumping well head assembly through a direction adjusting pulley 5 after changing the direction once on a main machine disc frame body through the direction adjusting pulley; when the power flexible rope on the well head side loses load due to the failure of the well head assembly, the limiting block 4 is in contact with the power flexible rope sliding sleeve 9, and the balance rope butt-joint hook 13 hooks the balance rope 7 downwards by means of self gravity; the power flexible rope on the crank mechanism side is in butt joint with the connecting rope 11 through the limiting block, and the system consisting of the power flexible rope, the connecting rope and the balance rope drives the balancing weight 2 to do reciprocating motion.
According to the above embodiment, preferably, the method further comprises: and the butt joint hook slide rail 14 is fixed on the rack, and the balance rope butt joint hook is arranged in the butt joint hook slide rail.
As shown in fig. 2, another embodiment of the present invention further discloses a specific implementation manner of the standby load conversion device without shutdown of the single-machine multi-well pumping unit: when the multi-well machine system normally works, the main machine power transmission rope extending out of the main machine part 22 leads the main machine power transmission ropes in different directions to be returned to one position on the U-shaped universal pulley through the U-shaped universal pulley block 25 arranged on the supporting bracket 23, and then passes through the flexible rope control sliding sleeve 26 to reach the oil well ends in different positions to drive the single well to pump oil in a reciprocating manner, so that universal angle conversion of power output is realized. A length installation limiting block is limited on the power transmission rope behind the flexible rope control sliding sleeve. The flexible rope control sliding sleeve is provided with a steel wire rope, the steel wire rope is connected with a balance rope butt-joint hook 21 through two groups of U-shaped directional pulleys 29 fixed on the supporting bracket 3, and the balance rope butt-joint hook is arranged on a sliding rail 28 fixed on the supporting bracket 23. The weight box 24 is suspended from both sides of the support bracket in the manner shown. When the multi-well machine system has single well fault and stops pumping, the overload clutch on the steel wire rope at the single well end is disengaged from the single well load. At the moment, the balance rope butt-joint hook receives self gravity, slides downwards along the slide rail until being in butt joint with the balance rope 27 connected with the weight box, the limiting block is in contact with the flexible rope control sliding sleeve to limit the length of the steel wire rope, the power transmission rope extending out of the main machine part is successfully connected to the standby balance load weight box, and temporary balance compensation during pumping stop of a single well is realized.
After the device is combined with a pumping unit host, the pumping unit host is taken as a middle part, the device is symmetrically distributed on two sides of the pumping unit host, and a power transmission rope extending out of the host part adjusts the transmission direction through a U-shaped universal pulley block on a supporting bracket and uniformly penetrates through a group of flexible rope control sliding sleeves. After the power transmission rope passes through the flexible rope control sliding sleeve, a section of length installation limiting block is selected. The flexible rope control sliding sleeve is provided with a steel wire rope, the steel wire rope is connected with a balance rope butt hook through two U-shaped directional pulley blocks, the balance rope butt hook is arranged on a sliding rail, and the sliding rail is arranged on a supporting bracket. Two weight boxes are arranged on two sides of the support bracket and connected through a steel wire rope, and the steel wire rope is used as a balance rope and passes through the lower part of the slide rail through the change of the direction of a U-shaped directional pulley.
The device is provided with two balance units (counterweight units), wherein the self gravity of a balance rope butt joint hook controls the balance rope to be connected as a first balance unit, the weight of the balance rope butt joint hook is light and only used for controlling butt joint, a counterweight box is used as a temporary standby load when the pumping of a single well is stopped as a second balance unit, and the weight of the counterweight box is large and is used for replacing the load of a fault oil well. When a single well of the multi-well machine system fails and stops pumping, the overload clutch separates the power transmission rope of the main machine connected with the single well, and the power transmission rope loses load. The first balance unit balance rope butt-joint hook slides downwards along the sliding rail under the action of self gravity, the flexible rope control sliding sleeve is driven by the balance rope butt-joint hook to move relative to the power transmission rope until the balance rope butt-joint hook is in butt joint with the balance rope connected with the second balance unit weight box, the flexible rope control sliding sleeve reaches a specified length relative to the movement of the power transmission rope, and a limiting block on the power transmission rope is in contact with the flexible rope control sliding sleeve. At the moment, the load of the single well with the fault is converted into a standby balance load, and the temporary balance compensation of the pumping stop of the single well is realized.
The universal fixed pulley block is arranged on the device, and the power transmission ropes at different angles are folded and unified by a plurality of different planes extending out of the main machine through the universal fixed pulley block. Then the direction of the power transmission rope is changed through the universal fixed pulley, and the power transmission rope is transmitted to a plurality of oil wells at different positions, so that universal conversion of the power transmission rope of the multi-well machine system is realized. The power transmission structure of a multi-well machine system is simplified, the transmission angle of the main machine power to a single well is adjusted to be accurately changed, and the main machine power is reasonably transmitted to driven single well reciprocating oil pumping at different positions.
The rail for the conversion of the non-stop standby load, the butt-joint hook of the balance rope, the structures of the balance box and the structures of the universal fixed pulley block and the like for the conversion of the universal angle of the power transmission rope of the main machine are all arranged in the supporting brackets at the two sides of the main machine, so that the integration of the conversion of the non-stop standby load and the conversion of the universal angle of the power transmission rope is realized. And the gliding track of balance box has replaced the stand in the support holder outside, and this track is simultaneously playing the guide effect and the holistic supporting role of device of balance box, reduces the consumptive material, simplifies the structure.
In conclusion, in the single-machine multi-well pumping unit system, when the pumping is stopped due to the single-well fault, the load of the fault well is converted into the standby load through the device, so that the influence on the normal work of the system, the operation rate of a multi-well machine and the like is avoided. The device simplifies the power transmission structure of a multi-well machine system, adopts the universal fixed pulley to fold and unify the power transmission ropes of the main machine in different directions, and then transmits the power transmission ropes of the main machine to the single well driven at different positions through the universal fixed pulley to carry out reciprocating oil pumping. After the single well fault of the multi-well machine system is repaired, the quick disconnecting standby load is transferred back to the repaired single well, and the normal work of the single well is recovered. The integration of standby load conversion without shutdown and universal angle conversion of the power transmission rope is realized on one support bracket, the structure is simplified, the space is saved, and the consumable material is reduced.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a stand-by load conversion equipment that does not shut down of unit multiwell beam-pumping unit which characterized in that includes:
a frame;
the standby load mechanism is arranged on the rack and simulates a load through the reciprocating motion of the balancing weight;
the power flexible rope control mechanism is in sliding connection with a power flexible rope of the single-machine multi-well pumping unit, and after the power flexible rope loses wellhead load, a limiting block fixed on the power flexible rope is in contact with the power flexible rope control mechanism to stop the sliding connection state;
the load conversion mechanism is connected with the power flexible rope control mechanism and the standby load mechanism, and drives the power flexible rope control mechanism to be hung to the standby load mechanism after the power flexible rope loses wellhead load so as to enable the power flexible rope to drive the balancing weight to do reciprocating motion;
and the direction-adjusting pulley is fixed on the rack and used for introducing the power flexible rope and adjusting the movement direction of the power flexible rope.
2. The standby load conversion device for the stand-alone multi-well pumping unit without stopping according to claim 1, wherein the direction-adjusting pulleys are provided with a plurality of groups and are respectively and correspondingly connected with a plurality of paths of power flexible ropes, each path of power flexible rope comprises two steel cables, each steel cable is connected with one crank, and the two cranks are symmetrically fixed at two ends of an output shaft of a speed reducer of the pumping unit.
3. The stand-alone multi-well pumping unit non-stop standby load conversion device according to claim 1, wherein the standby load mechanism specifically comprises the balancing weight, a balancing rope and a balancing rope reversing pulley, the balancing rope reversing pulley is fixed on the frame, the balancing rope passes through the balancing rope reversing pulley to be connected with the balancing weight, and a part of the balancing rope is used for connecting the power flexible rope control mechanism, so that the power flexible rope control mechanism can hang the load provided by the balancing weight on the power flexible rope.
4. The stand-alone multi-well pumping unit non-stop standby load conversion device according to claim 3, wherein the power flexible rope control mechanism specifically comprises a power flexible rope sliding sleeve and a limiting block, the power flexible rope sliding sleeve is in sliding connection with the power flexible rope, the power flexible rope passes through the power flexible rope sliding sleeve and then is installed at a certain length, and the limiting block is in a separated state when the power flexible rope drives a wellhead load to run.
5. The non-stop standby load conversion device for the stand-alone multi-well pumping unit according to claim 3, wherein a sliding groove is formed in the position, close to the counterweight, of the frame, and two sides of the counterweight are embedded into the sliding groove.
6. The stand-alone multi-well pumping unit non-stop standby load conversion device according to claim 4, wherein the load conversion mechanism specifically comprises a connection rope, a connection rope pulley and a balance rope butt-joint hook, one end of the connection rope is connected with the power flexible rope sliding sleeve, the other end of the connection rope passes through the connection rope pulley and then is connected with the balance rope butt-joint hook, after the power flexible rope loses a load provided by a wellhead, the balance rope butt-joint hook falls down by means of self gravity and hooks the balance rope so as to convert the load provided by the counter weight to the connection rope, the connection rope drives the power flexible rope sliding sleeve to move, the limit block contacts the power flexible rope sliding sleeve, the sliding connection state is stopped, and the load provided by the counter weight is loaded to the power flexible rope.
7. The non-stop standby load transfer device for a stand-alone multi-well pumping unit according to claim 6, further comprising:
and the butt joint hook slide rail is fixed on the rack, and the balance rope butt joint hook is arranged in the butt joint hook slide rail.
8. The non-stop standby load transfer device for a stand-alone multi-well pumping unit according to claim 3, further comprising:
and the counterweight block stroke adjusting component is connected to the balance rope and used for changing the effective length of the balance rope so as to adjust the stroke of the counterweight block.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202120665402.9U CN215057277U (en) | 2021-04-01 | 2021-04-01 | Standby load conversion device without shutdown for single-machine multi-well oil pumping unit |
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| CN202120665402.9U CN215057277U (en) | 2021-04-01 | 2021-04-01 | Standby load conversion device without shutdown for single-machine multi-well oil pumping unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113153225A (en) * | 2021-04-01 | 2021-07-23 | 中油智采(天津)科技有限公司 | Standby load conversion device without shutdown for single-machine multi-well oil pumping unit |
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2021
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113153225A (en) * | 2021-04-01 | 2021-07-23 | 中油智采(天津)科技有限公司 | Standby load conversion device without shutdown for single-machine multi-well oil pumping unit |
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