CN215050694U

CN215050694U - Disc surface phosphating device for drawing and polishing processing

Info

Publication number: CN215050694U
Application number: CN202121409170.7U
Authority: CN
Inventors: 方昌妹; 汪建农; 杨咸华; 汤汝江
Original assignee: Wuhu Aohong Auto Parts Co ltd
Current assignee: Wuhu Aohong Auto Parts Co ltd
Priority date: 2021-06-23
Filing date: 2021-06-23
Publication date: 2021-12-07
Anticipated expiration: 2031-06-23

Abstract

The utility model discloses a dish circle surface phosphating treatment device for drawing smooth circle processing, the on-line screen storage device comprises a base, one side fixed mounting of base top has a dish circle straightener, one side of dish circle straightener is provided with the frame, the fixed bonderizing frame that is provided with in inside of frame, the inside both sides of frame are provided with the aqueduct respectively, the inside of bonderizing frame is provided with rabbling mechanism, the inside of crossing the aqueduct is provided with drainage mechanism, the top of frame is provided with the apron, the opposite side fixed mounting of base up end has the drawbench, the through-hole has all been seted up with the inside of bonderizing frame both sides inner wall to the frame, the both sides inner wall of crossing the aqueduct is the hypotenuse. The utility model discloses steel is carried out the dish circle among the prior art to the billet contacts the laminating mutually, consequently during subsequent phosphating treatment, the billet bonderizing is not enough even, influences the bonderizing effect, thereby influences and draws smooth circle effect scheduling problem to improve, the utility model has the advantages of when phosphating to the dish circle steel, make steel surface bonderizing more even.

Description

Disc surface phosphating device for drawing and polishing processing

Technical Field

The utility model relates to a draw plain noodles processing technology field, especially relate to a dish circle surface phosphating treatment device for drawing plain noodles processing.

Background

The phosphating treatment is a process of immersing a workpiece into phosphating solution to deposit and form a layer of water-insoluble crystalline phosphate conversion film on the surface, and the phosphating treatment has the advantages of improving the corrosion resistance of a coating on the surface of the workpiece, improving the wear resistance of the workpiece, enabling the workpiece to have lubricating property in the machining process and the like, so in the production of the drawing circle, in order to improve the working effect of the drawing circle, workers generally need to phosphorize the surface of steel and then perform the drawing circle operation.

In order to make steel area occupied little thereby be convenient for transport among the prior art, generally all carry out the plate coil with steel to transport, consequently when carrying out the bonderizing to steel, because steel is carried out the plate coil, thereby the billet contacts the laminating mutually, consequently during subsequent phosphating treatment, the billet bonderizing is not enough even, influences the bonderizing effect, thereby influences the effect of drawing a polished rod.

To above technical problem, the utility model discloses a dish circle surface phosphating treatment device for drawing smooth circle processing, the utility model has the advantages of when phosphating to dish circle steel for steel surface phosphating is more even.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art not enough, provide a dish circle surface bonderizing device for drawing smooth circle processing to solve prior art in steel by carrying out the dish circle, thereby the billet contacts the laminating mutually, consequently during subsequent bonderizing, the billet bonderizing is not enough even, influences the bonderizing effect, thereby technical problem such as influence drawing smooth circle effect, the utility model has the advantages of when phosphating the dish circle steel, make steel surface bonderizing more even.

The utility model discloses a following technical scheme realizes: the utility model discloses a dish circle surface phosphating treatment device for drawing smooth circle processing, the on-line screen storage device comprises a base, one side fixed mounting of base top has a dish circle straightener, one side of dish circle straightener is provided with the frame, the fixed bonderizing frame that is provided with in inside of frame, the inside both sides of frame are provided with the aqueduct respectively, the inside of bonderizing frame is provided with rabbling mechanism, the inside of crossing the aqueduct is provided with drainage mechanism, the top of frame is provided with the apron, the opposite side fixed mounting of base up end has the drawbench, the through-hole has all been seted up with the inside of bonderizing frame both sides inner wall to the frame.

Further, the inner walls of the two sides of the transition groove are oblique edges, the end faces of the two sides of the outer frame are all fixedly provided with threaded pipes, the threaded pipes are located on one sides of the through holes, the inside of the threaded pipes are communicated with the inside of the through holes, a supporting rod is fixedly arranged below the outer frame and provided with a plurality of supporting rods, the other end of each supporting rod is fixedly connected with the base, electric heating pipes are arranged at the front ends and the rear ends of the two sides inside the phosphating frame, and the electric heating pipes are fixedly arranged below the cover plate.

Further, rabbling mechanism comprises (mixing) shaft and impeller, and the (mixing) shaft is provided with two, and two (mixing) shafts are located bonderizing frame inside front end and rear end respectively, and the one end of (mixing) shaft rotates with the below inner wall of bonderizing frame to be connected, and the one end of (mixing) shaft extends to the below of frame, and the outer wall of (mixing) shaft is fixed and is provided with impeller, and impeller is provided with the several.

Further, the worm wheel is fixedly arranged at one end, below the outer frame, of the stirring shaft, the bearing seats are arranged below the outer frame, the bearing seats are arranged two times, the two bearing seats are connected with the worm in a rotating mode, the worm is meshed with the worm wheel to be connected, the bearing seats are fixedly connected with the base, the rear ends of the bearing seats are provided with motor installation seats, the motor installation seats are fixedly connected with the base, driving motors are fixedly arranged above the motor installation seats, and output ends of the driving motors are fixedly connected with one ends of the worm.

Furthermore, a mechanical seal is arranged at the joint between the stirring shaft and the outer frame.

Further, the drainage mechanism comprises immersible pump, check valve and drain pipe, and the immersible pump is installed in the inside below of aqueduct, and check valve fixed mounting is in the output tube one end of immersible pump, and drain pipe fixed mounting is in the one end of check valve, and the other end of drain pipe extends to the inside of bonderizing frame.

Furthermore, the inner parts of the outer frame and the inner wall of the front end of the phosphating frame are both fixedly provided with observation glass plates.

The utility model has the advantages of it is following:

(1) the utility model discloses a set up the wire rod straightener, the frame, the bonderizing frame, the through-hole, thereby when making to carry out steel bonderizing, can straighten the wire rod steel through the wire rod straightener, and make the billet of straightening enter into the inside of frame and bonderizing frame through the through-hole simultaneously and carry out the bonderizing, thereby avoid the billet to contact the laminating each other, cause the billet to bonderize insufficiently evenly, and set up wire rod straightener, bonderizing frame and drawbench as an organic whole, thereby make in the work of drawing the plain noodles, straightening, bonderizing and drawing can integrative automatic operation, it is more convenient to work, avoid equipment too dispersion, thereby make the staff carry the steel in each step, make work too troublesome;

(2) the utility model discloses a setting up the aqueduct, drainage mechanism, thereby when making the billet carry the bonderizing in the inside of bonderizing frame, the inside phosphating solution of bonderizing frame inside can enter into the inside of aqueduct through the clearance between the inner wall of through-hole and the billet outer wall, and the immersible pump can discharge the phosphating solution of passing the aqueduct inside into the inside of bonderizing frame through the drain pipe, thereby can avoid the phosphating solution of bonderizing frame inside to take place to leak through the through-hole, when making the billet can be carried through the through-hole, the phosphating solution of bonderizing frame inside can not take place to leak yet, and can make the phosphating solution of bonderizing frame inside circulate and flow in the inside of aqueduct through drainage mechanism at the bonderizing frame, thereby can make in the bonderizing process, avoid the material of bonderizing solution inside to take place to deposit;

(3) the utility model is provided with the stirring mechanism, so that the phosphating solution in the phosphating frame can be stirred and mixed through the rotation of the stirring shaft and the stirring impeller, and the electric heating pipe can heat the phosphating solution more uniformly;

(4) the utility model discloses observe the glass board through setting up to can be convenient for the staff to observe the inside condition of bonderizing frame and frame.

Drawings

Fig. 1 is a schematic view of the overall front structure of the present invention;

FIG. 2 is a schematic view of the enlarged structure of the part A of FIG. 1 according to the present invention;

FIG. 3 is a schematic diagram of a right-side cross-sectional structure of the outer frame and the phosphorization frame of the present invention;

fig. 4 is a schematic view of the three-dimensional structure of the outer frame and the phosphorization frame of the present invention.

In the figure: 1. a base; 2. a wire rod straightener; 3. an outer frame; 4. a phosphorization frame; 5. a transition groove; 6. a stirring mechanism; 7. a drainage mechanism; 8. a cover plate; 9. a drawing machine; 10. a through hole; 11. a threaded pipe; 12. a support bar; 13. an electric heating tube; 14. a bearing seat; 15. a worm; 16. a worm gear; 17. a motor mounting seat; 18. a drive motor; 19. mechanical sealing; 20. observing the glass plate; 601. a stirring shaft; 602. a stirring impeller; 701. a submersible pump; 702. a one-way valve; 703. and a water discharge pipe.

Detailed Description

The following embodiments of the present invention are described in detail, and the present embodiment is implemented on the premise of the technical solution of the present invention, and detailed embodiments and specific operation procedures are given, but the scope of the present invention is not limited to the following embodiments, and in the description of the present invention, words like "front", "back", "left", "again" etc. indicating directions or position relations are only for convenience of description of the present invention and simplifying the description, but do not indicate or imply that the indicated device or element must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention.

Example 1

Embodiment 1 discloses a disc surface phosphating device for drawing circle processing, which comprises a base 1, as shown in figure 1-2, a disc straightener 2 is fixedly arranged on one side above the base 1, an outer frame 3 is arranged on one side of the disc straightener 2, a phosphating frame 4 is fixedly arranged inside the outer frame 3, transition grooves 5 are respectively arranged on two sides inside the outer frame 3, through the arrangement of the transition grooves 5, phosphating solution flowing out of the phosphating frame 4 can firstly enter the transition grooves 5 for transition, a stirring mechanism 6 is arranged inside the phosphating frame 4, a drainage mechanism 7 is arranged inside the transition grooves 5, a cover plate 8 is arranged above the outer frame 3, a drawing machine 9 is fixedly arranged on the other side of the upper end surface of the base 1, through holes 10 are respectively arranged inside the inner walls on two sides of the outer frame 3 and the phosphating frame 4, the cover plate 8 is fixedly connected with the outer frame 3 through screws, the cover plate 8 is connected with the outer frame 3 through screws, so that the cover plate 8 can seal the outer frame 3 and can be conveniently detached at a later stage; as shown in fig. 2, the inner walls of the two sides of the transition groove 5 are both beveled edges, by setting the inner walls of the two sides of the transition groove 5 to beveled edges, the phosphating solution flowing out of the phosphating frame 4 can be better concentrated through the beveled edges, the end surfaces of the two sides of the outer frame 3 are both fixedly provided with the threaded pipes 11, the threaded pipes 11 are positioned at one side of the through holes 10, the inside of the threaded pipes 11 are communicated with the inside of the through holes 10, the external threads at one end of the threaded pipes 11 are connected with the sealing covers, by setting the sealing covers, the outer frame 3 can be sealed through the sealing covers when the machine is stopped, the lower part of the outer frame 3 is fixedly provided with the support rods 12, the support rods 12 are provided with a plurality of support rods, the other end of the support rods 12 is fixedly connected with the base 1, the front end and the rear end of the two sides inside of the phosphating frame 4 are both provided with the electric heating pipes 13, and the electric heating pipes 13 are fixedly installed below the cover plate 8, the water inlet pipe is fixedly arranged inside of the cover plate 8, a water outlet pipe is fixedly arranged below the phosphorization frame 4, and a sealing cover is in threaded connection with one end of the water inlet pipe and one end of the water outlet pipe; as shown in fig. 2-3, the stirring mechanism 6 is composed of a stirring shaft 601 and two stirring impellers 602, the two stirring shafts 601 are respectively located at the front end and the rear end inside the phosphating frame 4, one end of the stirring shaft 601 is rotatably connected with the lower inner wall of the phosphating frame 4, one end of the stirring shaft 601 extends to the lower part of the outer frame 3, the stirring impellers 602 are fixedly arranged on the outer wall of the stirring shaft 601, and a plurality of stirring impellers 602 are arranged, so that the phosphating solution inside the phosphating frame 4 can be stirred and mixed through the rotation of the stirring shaft 601 and the stirring impellers 602, and the electric heating pipe 13 can heat the phosphating solution more uniformly; a worm wheel 16 is fixedly arranged at one end of the stirring shaft 601, which is positioned below the outer frame 3, a bearing seat 14 is arranged below the outer frame 3, two bearing seats 14 are arranged, a worm 15 is rotatably connected between the two bearing seats 14, the worm 15 is meshed with the worm wheel 16, the bearing seats 14 are fixedly connected with the base 1, a motor mounting seat 17 is arranged at the rear end of each bearing seat 14, the motor mounting seat 17 is fixedly connected with the base 1, a driving motor 18 is fixedly arranged above the motor mounting seat 17, the output end of the driving motor 18 is fixedly connected with one end of the worm 15, and the output end of the driving motor 18 is fixedly connected with the worm 15 through a coupler; a mechanical seal 19 is arranged at the joint between the stirring shaft 601 and the outer frame 3, and water leakage at the joint between the stirring shaft 601 and the outer wall of the outer frame 3 is avoided through the mechanical seal 19 by arranging the mechanical seal 19; the drainage mechanism 7 consists of a submersible pump 701, a one-way valve 702 and a drainage pipe 703, the submersible pump 701 is installed below the interior of the transition groove 5, the one-way valve 702 is fixedly installed at one end of an output pipe of the submersible pump 701, the drainage pipe 703 is fixedly installed at one end of the one-way valve 702, the other end of the drainage pipe 703 extends into the interior of the phosphating frame 4, and by arranging the one-way valve 702, phosphating liquid in the phosphating frame 4 can be prevented from flowing back to the interior of the transition groove 5 through the drainage pipe 703; as shown in fig. 3-4, the inside of the front inner wall of the outer frame 3 and the phosphating frame 4 is fixedly provided with an observation glass plate 20, and the observation glass plate 20 is arranged, so that the staff can observe the inside conditions of the phosphating frame 4 and the outer frame 3 conveniently.

The principle of the utility model is as follows: the utility model discloses when needs carry out work, at first discharge phosphating solution to the inside of bonderizing frame 4 through the inlet tube, and make the water level of bonderizing solution be higher than the height of through-hole 10, and the inside phosphating solution of bonderizing frame 4 can enter into the inside of aqueduct 5 through-hole 10, later open immersible pump 701, immersible pump 701 can discharge the inside phosphating solution of aqueduct 5 to the inside of bonderizing frame 4 through drain pipe 703, thereby can avoid the inside phosphating solution of bonderizing frame 4 to pass through-hole 10 and leak, when making the billet can pass through-hole 10 transport, the inside phosphating solution of bonderizing frame 4 can not leak yet, later start electric heating pipe 13, heat phosphating solution to required temperature through electric heating pipe 13, and open driving motor 18, driving motor 18 drives worm wheel 16 through worm 15 and rotates, thereby worm wheel 16 makes two (mixing) shaft 601 rotate, stirring shaft 601 drives impeller 602 and rotates, thereby stir the inside phosphating solution of bonderizing frame 4, make heating of phosphating solution more even, later tear the sealed lid of frame 3 both sides down, through the straightening of wire rod straightener 2 with wire rod steel, and make the billet after the alignment carry to the inside of bonderizing frame 4 through-hole 10, thereby make the billet soaked the inside of bonderizing solution and carry out the surperficial bonderizing, later make the billet one end that the bonderizing finishes extend to one side of frame 3 through-hole 10, and draw the plain circle operation with billet rethread drawbench 9, thereby realize the alignment, the assembly line work of bonderizing and drawing the plain circle.

Claims

1. The utility model provides a dish circle surface bonderizing device for drawing smooth circle processing, a serial communication port, the on-line screen storage device comprises a base, one side fixed mounting of base top has a dish circle straightener, one side of dish circle straightener is provided with the frame, the fixed bonderizing frame that is provided with in inside of frame, the inside both sides of frame are provided with the aqueduct respectively, the inside of bonderizing frame is provided with rabbling mechanism, the inside of crossing the aqueduct is provided with drainage mechanism, the top of frame is provided with the apron, the opposite side fixed mounting of base up end has the drawbench, the through-hole has all been seted up with the inside of bonderizing frame both sides inner wall to the frame.

2. The device for phosphating a disc circle surface for polished circle machining according to claim 1, wherein the inner walls of the transition groove on both sides are beveled edges, the end surfaces on both sides of the outer frame are fixedly provided with threaded pipes which are positioned on one side of the through holes, the inside of the threaded pipes are communicated with the inside of the through holes, a plurality of support rods are fixedly arranged below the outer frame, the other ends of the support rods are fixedly connected with the base, and the front end and the rear end of each of the two sides inside the phosphating frame are provided with electric heating pipes which are fixedly arranged below the cover plate.

3. The disc surface phosphating device for the polished circular machining according to claim 1, wherein the stirring mechanism comprises two stirring shafts and two stirring impellers, the two stirring shafts are respectively positioned at the front end and the rear end inside the phosphating frame, one end of each stirring shaft is rotatably connected with the lower inner wall of the phosphating frame, one end of each stirring shaft extends to the lower part of the outer frame, the stirring impellers are fixedly arranged on the outer wall of each stirring shaft, and the stirring impellers are provided with a plurality of stirring shafts.

4. The disc surface phosphating device for the polished circular machining according to claim 3, wherein a worm gear is fixedly arranged at one end of the stirring shaft below the outer frame, a bearing seat is arranged below the outer frame, two bearing seats are arranged, a worm is rotatably connected between the two bearing seats, the worm is meshed with the worm gear, the bearing seats are fixedly connected with a base, a motor mounting seat is arranged at the rear end of each bearing seat and fixedly connected with the base, a driving motor is fixedly arranged above each motor mounting seat, and the output end of each driving motor is fixedly connected with one end of the worm.

5. The apparatus according to claim 3, wherein a mechanical seal is installed at a connection between the stirring shaft and the outer frame.

6. The apparatus according to claim 1, wherein the drain mechanism comprises a submersible pump, a check valve and a drain pipe, the submersible pump is installed below the inside of the transition groove, the check valve is fixedly installed at one end of an output pipe of the submersible pump, the drain pipe is fixedly installed at one end of the check valve, and the other end of the drain pipe extends to the inside of the phosphating frame.

7. The disc surface phosphating device for polishing processing of the disc as claimed in claim 1, wherein observation glass plates are fixedly arranged inside the outer frame and the inner wall of the front end of the phosphating frame.