CN215040364U - Automatic looping and connecting machine for fabric belt - Google Patents
Automatic looping and connecting machine for fabric belt Download PDFInfo
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- CN215040364U CN215040364U CN202121458824.5U CN202121458824U CN215040364U CN 215040364 U CN215040364 U CN 215040364U CN 202121458824 U CN202121458824 U CN 202121458824U CN 215040364 U CN215040364 U CN 215040364U
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Abstract
The utility model provides an automatic looping barge machine in fabric area mainly includes the frame, be located band feeding mechanism in the frame and smuggle the mechanism secretly, the frame tip has the feeding mechanism that unreels with the butt joint of band feeding mechanism, band feeding mechanism includes the draw runner platform, the deflector, the guiding axle, inductive probe and stroke pinch roller are located draw runner platform top, draw runner platform end butt joint ultrasonic welding mechanism, the draw runner platform, the deflector, the guiding axle is separately arranged from bottom to top, the guiding axle is located between draw runner platform and the ultrasonic welding mechanism, the ultrasonic welding mechanism both ends are equipped with the positive mechanism of pipe, the terminal upper portion of draw runner platform is provided with the mechanism of wasting discharge, draw runner platform lateral part is provided with first pull rod and second pull rod, still include sewing machine in the frame, and sewing machine below disposes guide rod and stocker. The utility model discloses the operation is stable, and is efficient, fixes a position accurately, can effectively improve the qualification rate of product.
Description
Technical Field
The utility model belongs to the technical field of mechanical equipment, refer in particular to an automatic cyclic lapper of fabric area.
Background
Annular fabric area is before making up, and in order to guarantee that fabric area both ends are levelly and smoothly met, need artifical handheld fabric area both ends to align usually, and then put into to accomplish the welding in the ultrasonic bonding equipment, send to sewing machine again and make up, adopt manual operation can't guarantee the butt joint precision at fabric area both ends, often can appear misplacing, overlap etc. defective products. Therefore, in the prior art, an equipment is adopted to replace a manual link, for example, the Chinese utility model patent CN210283281U, a full-automatic fabric annular barge machine mainly utilizes a material pulling rod to pull and stretch a fabric belt, and then completes welding through an ultrasonic welding mechanism, and the mode only has a single seam line, so that the product property is better. However, the scheme still has the defects that the equipment performance ratio is higher if the positions of the fabric strip logos are not positioned and pre-drawn, if the fabric strip logo is conveyed by a stroke rod contact generator in a feeding mechanism, the belt conveying process cannot be stable and smooth, the seam positions of the fabric strip cannot be eliminated, and the like.
Disclosure of Invention
In view of the above-mentioned prior art not enough, the utility model aims to provide a high efficiency, accurate fabric area automatic ring lapper in location.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model relates to an automatic loop forming barge machine in fabric area mainly includes the frame, be located band feeding mechanism in the frame and smuggle the mechanism secretly, the frame tip has the feeding mechanism that unreels with the butt joint of band feeding mechanism, band feeding mechanism includes the slide tape platform, the deflector, the guiding axle, inductive probe and stroke pinch roller are located slide tape platform top, the terminal butt joint ultrasonic welding mechanism of slide tape platform, the deflector, the guiding axle is separately arranged from bottom to top, the guiding axle is located between slide tape platform and the ultrasonic welding mechanism, the ultrasonic welding mechanism both ends are equipped with the positive mechanism of pipe, the terminal upper portion of slide tape platform is provided with the mechanism of wasting discharge, slide tape platform lateral part is provided with first pull stick and second pull stick, still include sewing machine in the frame, and sewing machine below disposes guide stick and stocker.
The utility model discloses a first pull excellent and second and pull excellent horizontal sideslip activity between deflector and guiding axle.
The utility model discloses a first stick that pulls is the X axle sideslip by first cylinder drive, and the second pulls the stick to be Y axle plug removal by the drive of second cylinder, and the second cylinder is X axle translation motion by first crawler.
The utility model discloses a positive mechanism of pipe includes the third cylinder, and is just inserting the strip by a plurality of pipes of third cylinder vertical drive.
The utility model discloses a waste discharge mechanism comprises waste discharge guide roller and waste discharge compression roller, and the guide roller is driven by servo motor or step motor.
The utility model discloses a tape transport mechanism includes by motor drive's leveling wheel, crosses ferryboat and pine device in advance, and wherein the device of loosing in advance is including the pine guide roller in advance, and pine compression roller and stroke stick are constituteed in advance, and the pine guide roller in advance is driven by step motor.
The utility model discloses a smuggle mechanism secretly and indicate with the right clamp including a left side clamp, a left side clamp indicates to press from both sides with the right side and indicates to dispose corresponding fourth cylinder and fifth cylinder respectively, and the fifth cylinder is driven by the upset motor, and the upset motor carries out the X axle sideslip by the drive of sixth cylinder, and the Y axle translation motion is done by second crawler to the sixth cylinder.
The utility model discloses a stocker is by motor drive's carousel, and evenly distributed has a plurality of storage strips on the stocker.
The utility model discloses a guide stick is driven by the seventh cylinder.
The utility model has the advantages that: adopt band-feeding mechanism to carry the fabric area, the positive subassembly of front and back pipe guarantees that the fabric area is sharp to be carried, carry the mechanism to turn over the back completion to the fabric area and cut off and weld and form annular fabric area secretly, and carry the welding position of annular fabric area to sewing machine and make up, this scheme can guarantee that the complete overlapping of fabric area welds, can avoid the dislocation and the elastic stretching of fabric area, the annular fabric area interface after the welding is level and smooth, not only equipment structure is simple, low cost, and equipment operation error is little, the product percent of pass is high.
Description of the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a partial structure of the present invention;
fig. 3 is a schematic view of a partial structure of the present invention.
The specific implementation mode is as follows:
the present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 to 3, the utility model relates to an automatic looping barge of fabric area mainly includes frame 1, is located the unwinding mechanism in frame 1, band-feeding mechanism with smuggle the mechanism secretly, 1 tip in frame has the unwinding feeding mechanism with the butt joint of band-feeding mechanism, and unwinding mechanism goes toward band-feeding mechanism pay-off, and the fabric area reachs ultrasonic bonding mechanism 12 through band-feeding mechanism and welds the cyclization, by smuggleing the mechanism secretly send out the sewing can.
Specifically, the belt feeding mechanism comprises a sliding belt platform 11, a guide plate 12, a guide shaft 13, an induction probe 14 and a stroke pinch roller 15, the induction probe 14 and the stroke pinch roller 15 are located above the sliding belt platform 11, the tail end of the sliding belt platform 11 is in butt joint with an ultrasonic welding mechanism 2, the sliding belt platform 11, the guide plate 12 and the guide shaft 13 are separately arranged from bottom to top, the guide shaft 13 is located between the sliding belt platform 11 and the ultrasonic welding mechanism 2, a waste discharge mechanism 3 is arranged on the upper portion of the tail end of the sliding belt platform 11, a first traction rod 41 and a second traction rod 42 are arranged on the side portion of the sliding belt platform 11, the first traction rod 41 and the second traction rod 42 horizontally move between the guide plate 12 and the guide shaft 13, the machine frame 1 further comprises a sewing mechanism 5, and a material guide rod 6 and a material storage 7 are arranged below the sewing mechanism 5. The running mode of the fabric belt is as follows: the fabric belt moves along the sliding belt platform 11, and then passes through the lower part of the guide plate 12, bends and passes through the guide shaft 13 to enter the waste discharge mechanism 3 upwards, the bent part of the fabric belt is pulled and stretched by the second traction rod 42, so that the fabric belt entering the working range of the ultrasonic welding mechanism 2 is divided into two sections which are parallel up and down, the upper section and the lower section of the fabric belt are clamped by the clamping mechanism, then the upper section and the lower section of the fabric belt are welded by the ultrasonic welding mechanism 2 to form a ring, the looped fabric belt is sent to the sewing mechanism 5 by the clamping mechanism, the welded part is sewn by the sewing mechanism 5 to be firm, and then the looped fabric belt is guided into the material storage 7 by the material guide rod 6.
The first traction rod 41 is driven by the first cylinder A to move transversely along the X axis, the second traction rod 42 is driven by the second cylinder B to move in a plugging and pulling manner along the Y axis, the second cylinder B is driven by the first crawler mechanism X to move horizontally along the X axis, the first traction rod 41 only provides single-direction pretension with small amplitude, and the second traction rod 42 can move two-dimensionally in a plane. For the fabric strip with logo patterns, in order to keep the logo position at a set distance from the welding position, the logo of the fabric strip on the slide strip platform 11 needs to be detected by the induction probe 14, when the logo is detected, the fabric strip is pulled and stretched for a short distance by the first pulling rod 41, then the first pulling rod 41 is reset, then the second pulling rod 42 is inserted between the upper section and the lower section of the fabric strip, the prestretched part is pulled outwards continuously, and the prestretched part enters the working range of the clamping mechanism and the ultrasonic welding mechanism 2.
It should be noted that, during the drawing and stretching process, the waste discharge mechanism 3 is not operated by the first drawing bar 41 and the second drawing bar 42, and the drawn fabric tapes are both conveyed from the slide tape platform 11.
The guide shafts 13 are preferably two parallel shafts between which the fabric tape passes before entering the waste discharge mechanism 3, and the guide shafts 13 serve to position the fabric tape so that it can be formed into two parallel sections under the traction of the first traction bar 41 or the second traction bar 42 and give a certain position support to the upward fabric tape when the waste discharge mechanism 3 is not operated.
The two ends of the ultrasonic welding mechanism 2 are provided with pipe straightening mechanisms, each pipe straightening mechanism comprises a third air cylinder C and a plurality of pipe straightening inserts 8 vertically driven by the third air cylinders C, the inserts 8 are located on the left side and the right side of the two ends of the ultrasonic welding mechanism 2, before welding, the third air cylinder C needs to act to enable the upper section and the lower section of the fabric belt to be aligned, then a welding chuck and a welding seat of the ultrasonic welding mechanism 2 are started to cut off and weld the fabric belt, the action principle of the ultrasonic welding mechanism 2 is applied to the prior art, and the description is omitted.
The stroke pinch roller 15 belongs to a stroke switch, a fabric belt is inevitably broken in the manufacturing process, workers can take staples or adhesive tapes to connect the belt, namely, a small number of seam positions exist in each roll of the fabric belt, in the ring forming process, the seam positions can be discharged in order to ensure the quality of products, therefore, the fabric belt advancing on the sliding belt platform 1 is detected through the stroke pinch roller 15, when the seam positions reach the stroke pinch roller 15, the stroke pinch roller 15 can float upwards, a switch is triggered, and then the system can give an alarm or eliminate the seam positions through an instruction waste discharging mechanism 3.
The waste discharge mechanism 3 is composed of a waste discharge guide roller 31 and a waste discharge press roller 32, the guide roller is driven by a servo motor or a stepping motor, the principle of the waste discharge mechanism 3 is simple, the waste discharge mechanism 3 is mainly characterized in that after welding, a fabric belt welded into a ring is sent out, a welding position can also appear on a fabric belt main body, the waste discharge mechanism 3 needs to be used for drawing and discharging, and each ring-formed fabric belt is ensured to have only one welding and sewing position.
The belt feeding mechanism comprises a leveling wheel 16 driven by a motor, a transition wheel 17 and a pre-loosening device 18, wherein the leveling wheel 16 mainly prevents the fabric belt from knotting, the fabric belt is smoothly transferred to the transition wheel 17 through the leveling wheel 16 to form a fabric belt roll, and then the fabric belt roll is fed into the plane 11 of the sliding belt through the pre-loosening device 18 and a plurality of guide rollers. The pre-loosening device 18 comprises a pre-loosening guide roller 181, a pre-loosening pressing roller 182 and a stroke rod 19, and the pre-loosening guide roller 181 is driven by a stepping motor. If a private clothes motor is configured according to the conventional pre-loosening guide roller 181, that is, the pre-loosening guide roller 181 pulls a section of fabric belt to go down each time for entering the slide belt platform 11, the distance can be made into two to three looped fabric belts, at this time, the fabric belt is pulled again, so that the stroke rod 19 swings upwards, and the system instructs the pre-loosening guide roller 181 to rotate, so as to pull the fabric belt from the transition wheel 17 for discharging; if the fabric belt is driven by the stepping motor, namely the fabric belt is discharged at continuous intervals, the fabric belt with a certain length is kept below the stroke rod 19 for use, and if the joint position is calculated to remove waste materials and the like, the stroke rod 19 acts once at a time (the action of the stroke rod 19 is to promote the stepping motor to be started forcibly outside the set action time period), so that the action times of the stroke rod 19 can be reduced, the continuity of production is ensured, and the production efficiency is improved.
The clamping belt mechanism comprises a left clamping finger 91 and a right clamping finger 92, the left clamping finger 91 and the right clamping finger 92 are respectively provided with a corresponding fourth cylinder D and a corresponding fifth cylinder E, the fifth cylinder E is driven by a turnover motor 9, the turnover motor 9 is driven by a sixth cylinder F to perform X-axis transverse movement, the sixth cylinder F performs Y-axis translational movement by a second crawler belt mechanism Y, the left clamping finger 91 and the right clamping finger 92 are respectively driven by the corresponding fourth cylinder D to complete clamping and releasing actions, and are respectively driven by the corresponding fifth cylinder E to enable the two clamping fingers to be reversely pulled open or close together in opposite directions. The action process is that the sixth air cylinder F acts to enable the whole clamping part to move horizontally towards the ultrasonic welding mechanism 2 and enter the clamping position, then the motor 9 is turned over to enable the two clamping fingers to form an upper position and a lower position to respectively clamp two sections of the fabric belt which are parallel up and down, the second crawler mechanism Y drives the whole clamping part to be inserted into the clamping position to enable the two clamping fingers to clamp the corresponding fabric belt section, after the welding is finished, the second crawler mechanism Y returns (a vacancy is reserved to enable the second traction rod 42 to continue to work), the turning motor 9 is reset to enable the left sides of the two clamping fingers to be used as symmetrical positions, then the fifth air cylinder E acts, the two clamping fingers move in opposite directions to pull the clamping section of the looped fabric belt flat, the welding position is centered, then the second crawler mechanism Y is started again to send the looped fabric belt into the sewing mechanism 5 to finish the sewing and reinforcing of the welding position of the looped fabric belt, then the second crawler belt mechanism Y resets, and the clamping mechanism finishes one round of work, so that the cycle is realized.
The material guide rod 6 is driven by a seventh air cylinder G, when the clamping mechanism feeds the looped fabric belt into the sewing mechanism 5, the material guide rod 6 is driven by the seventh air cylinder G to point upwards, after the looped fabric belt is fed, the material guide rod 6 penetrates through the lower part of the looped fabric belt, after the clamping mechanism returns and resets, the material guide rod 6 points downwards to the position of the material storage device 7 under the drive of the seventh air cylinder G, after the sewing is finished, the sewing mechanism 5 pushes the sewn looped fabric belt out, and the looped fabric belt falls into the material storage device 7 along the direction of the material guide rod 6.
The material storage device 7 is a turntable driven by a motor, a plurality of material storage strips 71 are uniformly distributed on the material storage device 7, the material storage strips 71 continuously rotate when driven by the motor, the rotating speed of the material storage strips 71 is the same as the speed of the looped fabric belts pushed out by the sewing mechanism 5, and the looped fabric belts enter different material storage strips 71 one by one and are uniformly distributed. The sewing mechanism 5 and the hopper 7 are also used in the prior art, and will not be described herein.
It is to be understood that the technical scope of the present invention is not limited to the content of the specification, and that modifications or changes may be made by those skilled in the art based on the above description, and all such modifications and changes are intended to fall within the scope of the appended claims.
Claims (9)
1. The utility model provides an automatic loop cigarette lighter of fabric area, mainly includes frame (1), is located the band-feed mechanism and smugglies the mechanism secretly on frame (1), its characterized in that: the end part of the rack (1) is provided with an unreeling feeding mechanism butted with the belt conveying mechanism, the belt conveying mechanism comprises a sliding belt platform (11), a guide plate (12), a guide shaft (13), an induction probe (14) and a stroke pressing wheel (15), the induction probe (14) and the stroke pressing wheel (15) are positioned above the sliding belt platform (11), the tail end of the sliding belt platform (11) is butted with an ultrasonic welding mechanism (2), the sliding belt platform (11) and the guide plate (12) are separately arranged from bottom to top, the guide shaft (13) is positioned between the sliding belt platform (11) and the ultrasonic welding mechanism (2), two ends of the ultrasonic welding mechanism (2) are provided with a pipe straightening mechanism, the upper part of the tail end of the sliding belt platform (11) is provided with a waste discharging mechanism (3), the side part of the sliding belt platform (11) is provided with a first traction rod (41) and a second traction rod (42), and the sewing mechanism (5) is further arranged on the rack (1), and a material guide bar (6) and a material storage (7) are arranged below the sewing mechanism (5).
2. The machine of claim 1, wherein: the first traction rod (41) and the second traction rod (42) horizontally move between the guide plate (12) and the guide shaft (13) in a transverse mode.
3. An automatic fabric belt looping lapper according to claim 1 or 2, characterised in that: the first traction rod (41) is driven by the first air cylinder (A) to move transversely along the X axis, the second traction rod (42) is driven by the second air cylinder (B) to move in a Y-axis plugging mode, and the second air cylinder (B) is driven by the first crawler mechanism (X) to move in a X-axis translation mode.
4. The machine of claim 1, wherein: the pipe straightening mechanism comprises a third air cylinder (C) and a plurality of pipe straightening inserting strips (8) vertically driven by the third air cylinder (C).
5. An automatic fabric belt looping lapper according to claim 1 or 4, characterised in that: the waste discharge mechanism (3) is composed of a waste discharge guide roller (31) and a waste discharge compression roller (32), and the guide roller is driven by a servo motor or a stepping motor.
6. The machine of claim 1, wherein: the belt conveying mechanism comprises a leveling wheel (16) driven by a motor, a transition wheel (17) and a pre-loosening device (18), wherein the pre-loosening device (18) comprises a pre-loosening material guide roller (181), a pre-loosening pressing roller (182) and a stroke rod (19), and the pre-loosening material guide roller (181) is driven by a stepping motor.
7. The machine of claim 1, wherein: smuggle the mechanism and include that left clamp indicates (91) and right clamp indicates (92), left clamp indicates (91) and right clamp indicates (92) and disposes corresponding fourth cylinder (D) and fifth cylinder (E) respectively, and fifth cylinder (E) is driven by upset motor (9), and upset motor (9) are carried out the X axle sideslip by sixth cylinder (F) drive, and sixth cylinder (F) is Y axle translation motion by second track mechanism (Y).
8. The machine of claim 1, wherein: the stocker (7) is a turntable driven by a motor, and a plurality of storage strips (71) are uniformly distributed on the stocker (7).
9. An automatic fabric belt looping lapper according to claim 1 or 8, characterised in that: the guide bar (6) is driven by a seventh cylinder (G).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121458824.5U CN215040364U (en) | 2021-06-29 | 2021-06-29 | Automatic looping and connecting machine for fabric belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121458824.5U CN215040364U (en) | 2021-06-29 | 2021-06-29 | Automatic looping and connecting machine for fabric belt |
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| Publication Number | Publication Date |
|---|---|
| CN215040364U true CN215040364U (en) | 2021-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121458824.5U Active CN215040364U (en) | 2021-06-29 | 2021-06-29 | Automatic looping and connecting machine for fabric belt |
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| CN (1) | CN215040364U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114147974A (en) * | 2021-12-21 | 2022-03-08 | 中山市威霖自动化机械有限公司 | Apparatus and method for manufacturing endless belt |
-
2021
- 2021-06-29 CN CN202121458824.5U patent/CN215040364U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114147974A (en) * | 2021-12-21 | 2022-03-08 | 中山市威霖自动化机械有限公司 | Apparatus and method for manufacturing endless belt |
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