CN215038699U - Pyrophyllite automatic production line - Google Patents
Pyrophyllite automatic production line Download PDFInfo
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- CN215038699U CN215038699U CN202022924680.XU CN202022924680U CN215038699U CN 215038699 U CN215038699 U CN 215038699U CN 202022924680 U CN202022924680 U CN 202022924680U CN 215038699 U CN215038699 U CN 215038699U
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- pyrophyllite
- production line
- product
- microwave oven
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 82
- 229910052903 pyrophyllite Inorganic materials 0.000 title claims abstract description 53
- 238000000643 oven drying Methods 0.000 claims abstract description 23
- 238000003801 milling Methods 0.000 claims abstract description 21
- 238000000227 grinding Methods 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims description 33
- 238000007599 discharging Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000001629 suppression Effects 0.000 claims description 4
- 230000007306 turnover Effects 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 13
- 239000002699 waste material Substances 0.000 abstract description 7
- 230000002950 deficient Effects 0.000 abstract description 3
- 230000003203 everyday effect Effects 0.000 abstract description 3
- 238000004801 process automation Methods 0.000 abstract description 3
- 238000001035 drying Methods 0.000 description 16
- 238000009423 ventilation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model aims at providing an automatic pyrophyllite production line for improving the production efficiency, which comprises a press production line, a microwave oven drying line and a milling and grinding machine which are arranged in sequence, and also comprises a first grabbing mechanical arm for transferring pyrophyllite products between the press production line and the microwave oven drying line, a manipulator is snatched to second for transmitting pyrophyllite product between microwave oven drying line and milling machine, make the whole process automation of pyrophyllite production move, simple process has eliminated the turnover of product, has reduced the stock of product, has eliminated the waste of action, has eliminated the waste of the defective products that produces because of the turnover, has improved the security of production, has reduced the cost of labor in workshop, has reduced staff's intensity of labour, and the power consumption reduces 50% than old-fashioned kiln every day, has reduced the resource consumption, has practiced thrift manufacturing cost, has protected the environment of production site.
Description
Technical Field
The utility model belongs to the technical field of superhard materials spare part production, concretely relates to pyrophyllite automatic production line.
Background
In the existing industrial diamond production process, pyrophyllite is required to be used as a medium for pressure transmission, sealing, insulation and heat preservation under high temperature and high pressure, and the production process flow of the pyrophyllite product directly influences the stability of the product quality and the production cost of a workshop. Meanwhile, the unstable quality of the pyrophyllite product can cause blasting accidents in the synthesis production, the top hammer consumption (different from thousands yuan to tens of thousands yuan each time) is caused, great loss is brought to enterprises, and the production cost is greatly increased.
The process flow used in the prior production is as follows: after products are pressed, the products are manually placed into a turnover disc, then a forklift for a turnover vehicle filled with the turnover disc is turned to a storage room, the products are turned to a drying kiln by the forklift after being placed for 12 hours, the products enter the kiln and are dried for about 20 hours and then are taken out of the kiln, the products are turned to a low-temperature drying chamber for storage after being taken out of the kiln, and the products are turned to be assembled before being used and wait for assembly. The process flow has the following problems: (1) the production process is complex and dispersive, and the production efficiency is low; (2) the turnover frequency is large, the turnover quantity is large, products can be scrapped due to collision in the turnover, meanwhile, the potential safety hazard in the turnover is large, the occupied space of a turnover vehicle is large, and the field management of a workshop is influenced; (3) the product stock is large, the period from molding to use is long, and the quality problem is easy to occur; (4) the pressing process requires staff to manually load the products into the turnover disc, and the assembling process requires staff to manually place the products into the milling block conveyor belt from the turnover disc, so that the labor intensity is high, and the production efficiency is low; (5) the consistency of the temperature in the drying kiln cannot be accurately ensured, the quality of the pyrophyllite block during drying is influenced, and a large batch of products are scrapped when the drying kiln breaks down; (6) the drying kiln is large in electric quantity and high in energy consumption, when workers go in and out of the drying kiln, the temperature of the drying kiln is high, the space is narrow, great potential safety hazards exist, the workers need to pull out the turnover vehicle by using special tools when the workers go in and out of the kiln, the labor intensity is high, and the production efficiency is low. The pyrophyllite production process flow in the current workshop is complex, the product quality is influenced, waste products are increased in production, and the workshop cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a pyrophyllite automatic production line for improve production efficiency.
The technical proposal of the utility model for solving the technical problem is that: the utility model provides a pyrophyllite automatic production line, is including the press production line, microwave oven drying line, the milling machine that set gradually, still including the first manipulator that snatchs that is used for transmitting the pyrophyllite product between press production line and microwave oven drying line, the first manipulator that snatchs sets up between the discharge end of press production line and the feed end of microwave oven drying line, still snatchs the manipulator including the second that is used for transmitting the pyrophyllite product between microwave oven drying line and the milling machine, the second snatchs the manipulator setting between the discharge end of microwave oven drying line and the feed end of milling machine.
The press production line comprises a plurality of presses and a conveying belt, the number of the presses is multiple, the plurality of presses are sequentially arranged on one side of the conveying belt, and the discharge end positions of the presses are communicated with the side face of the conveying belt.
The press production line is many, the end of conveyer belt is provided with the baffle that is used for blockking the pyrophyllite product.
Preferably, the number of the press production lines is two, the tail ends of the two press production lines are connected, and the baffle is located at the joint of the tail ends of the two press production lines.
Because in process of production, the time of drying is longer, and the process of press production line suppression is very fast, in order to provide the transfer to the pyrophyllite product, still including the feeding line of keeping in that is used for carrying out the temporary storage to the pyrophyllite product of press production line suppression, feeding line of keeping in sets up in the position that is close to first manipulator of snatching.
In order to reduce the occupied area, the feeding temporary storage line is a multi-layer chain plate line.
Because in process of production, the time of drying is longer, in order to reduce the frequency that the milling and grinding machine opened, still including being used for carrying out the ejection of compact line of keeping in that keeps in to the pyrophyllite product after the microwave oven drying line is dried, the line setting of keeping in of ejection of compact is being close to the position that the manipulator was snatched to the second.
In order to reduce the occupied area, the temporary discharging storage line is a multi-layer chain plate line.
The chain plate line of the feeding temporary storage line is a conveying mesh belt, and the feeding temporary storage line further comprises an axial flow fan used for keeping the inside of the feeding temporary storage line ventilated, and the axial flow fan is arranged at the top of the feeding temporary storage line.
And a heating pipe for keeping the temperature of the dried pyrophyllite product is arranged in the temporary discharging storage line.
The utility model has the advantages that: through the press production line, the microwave oven drying line, the milling machine that set gradually, a first manipulator that snatchs for transmitting the pyrophyllite product between press production line and microwave oven drying line, a second manipulator that snatchs for transmitting the pyrophyllite product between microwave oven drying line and the milling machine, pyrophyllite production full process automation moves, moreover, the steam generator is simple in process, the turnover of product has been eliminated, the stock of product has been reduced, the waste of action has been eliminated, the waste of the defective products that produces because of the turnover has been eliminated, the security of production has been improved, the cost of labor in workshop has been reduced, staff's intensity of labour has been reduced, the power consumption reduces 50% than old-fashioned kiln every day, reduce the resource consumption, and the production cost is saved, the environment of production field has been protected.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the feeding temporary storage line of the present invention.
Fig. 3 is a schematic structural view of the discharge temporary storage line of the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, fig. 2, fig. 3, the utility model discloses a press production line 1, microwave oven drying line 2, the milling machine 3 that set gradually still including the first manipulator 4 that snatchs that is used for transmitting the pyrophyllite product between press production line 1 and microwave oven drying line 2, first manipulator 5 is snatched including the second that is used for transmitting the pyrophyllite product between microwave oven drying line 2 and milling machine 3 to snatch between the discharge end of press production line 1 and the feed end of microwave oven drying line 2, manipulator 5 sets up between the discharge end of microwave oven drying line 2 and the feed end of milling machine 3 is snatched to the second.
The press production line 1 comprises a plurality of presses 101 and a conveying belt 102, wherein the plurality of presses 101 are sequentially arranged on one side of the conveying belt 102, and the discharge end position of each press 101 is communicated with the side face of the conveying belt.
The press production line 1 is provided with a plurality of baffles 103 used for blocking pyrophyllite products at the tail ends of the conveying belts 102.
The number of the press production lines 1 is two, the tail ends of the two press production lines 1 are connected, and the baffle 103 is located at the joint of the tail ends of the two press production lines 1.
Still including being used for carrying out the feeding line of keeping in 6 that keeps in to the pyrophyllite product of 1 suppression of press production line, feeding line of keeping in sets up in the position that is close to first manipulator 4 of snatching.
The feeding temporary storage line 6 is a multilayer chain plate line.
Still including being used for carrying out the ejection of compact line 7 of keeping in that keeps in to the pyrophyllite product after 2 stoving of microwave oven drying lines, line 7 sets up in the ejection of compact and is being close to the position that the manipulator 5 was snatched to the second.
The discharge temporary storage line 7 is a multilayer chain plate line.
The chain plate line of the feeding temporary storage line 6 is a conveying mesh belt 601, and further comprises an axial flow fan 602 for keeping the internal ventilation of the temporary storage line, and the axial flow fan 602 is arranged at the top of the feeding temporary storage line.
And a heating pipe 701 for keeping the temperature of the dried pyrophyllite product is arranged in the temporary discharging storage line 7.
In this embodiment, the presses 101 in two press production lines 1 (one press production line 1 has ten presses 101), first put the pressed pyrophyllite product onto the conveyor belt 102, only one common baffle 103 is arranged at the intersection of the ends of the conveyor belts 102 of the two press production lines 1 to block the pyrophyllite product and facilitate the first grabbing manipulator 4 to grab a fixed position, the first grabbing manipulator 4 grabs a part of the product onto the microwave oven drying line 2 for drying, the rest of the product is grabbed onto the feeding temporary storage line 6 by the first grabbing manipulator 4 for storage, the maximum required temperature of the microwave heating drying line is 450 ℃, and the intelligent control of the opening and closing of the magnetron can be realized (i.e. the magnetron is automatically closed in a region with high temperature, and the magnetron is automatically opened in a region with low temperature, so that the temperature of the microwave drying is always kept stable), 2 hours are needed from the step of drying the pyrophyllite product in a microwave oven to the step of drying, and 2000 products can be dried in the microwave oven per hour on average; the feeding temporary storage line 6 is divided into 4 layers, 20000 products can be stored in the temporary storage line, each layer can be driven independently, a conveying mesh belt 601 mode (ventilation between layers is guaranteed) is adopted, an axial flow fan 602 is installed at the top of the temporary storage line, and good ventilation inside the temporary storage line is guaranteed; when the assembling process works, the dried pyrophyllite product is grabbed onto a conveyor belt of the milling machine 3 by the second grabbing manipulator 5 and conveyed to the milling height through the conveyor belt, and is assembled, when the assembling process stops working, the dried product is grabbed onto the temporary discharging storage line 7 by the second grabbing manipulator 5 and is stored, and when the next assembling process works, the dried product is grabbed onto the conveyor belt of the milling machine 3 from the temporary discharging storage line 7 by the second grabbing manipulator 5 and conveyed to the milling height through the conveyor belt, and is assembled; the 7 minutes 2 layers of ejection of compact line of keeping in can deposit 20000 products, adopts the drag chain conveyer, and the product can be steadily put on the drag chain, and inside dress heating pipe 701 guarantees the inside drying of line of keeping in.
The utility model discloses a press production line that sets gradually, the microwave oven drying line, the milling machine, a first manipulator that snatchs for transmitting the pyrophyllite product between press production line and microwave oven drying line, a second manipulator that snatchs for transmitting the pyrophyllite product between microwave oven drying line and milling machine, pyrophyllite production full process automation moves, moreover, the steam generator is simple in process, the turnover of product has been eliminated, the stock of product has been reduced, the waste of action has been eliminated, the waste of defective products because of the turnover produces has been eliminated, the safety of production has been improved, the cost of labor in workshop has been reduced, staff's intensity of labour has been reduced, power consumption reduces 50% than old-fashioned kiln every day, resource consumption is reduced, and production cost is saved, the environment of production field has been protected.
Claims (10)
1. The utility model provides a pyrophyllite automatic production line which characterized in that: including the press production line, the microwave oven stoving line, the milling and grinding machine that set gradually, still including the first manipulator that snatchs that is used for transmitting the pyrophyllite product between press production line and microwave oven stoving line, the first manipulator that snatchs sets up between the discharge end of press production line and the feed end of microwave oven stoving line, still snatchs the manipulator including the second that is used for transmitting the pyrophyllite product between microwave oven stoving line and the milling and grinding machine, the second snatchs the manipulator setting between the discharge end of microwave oven stoving line and the feed end of milling and grinding machine.
2. The pyrophyllite automatic production line according to claim 1, characterized in that: the press production line comprises a plurality of presses and a conveying belt, the number of the presses is multiple, the plurality of presses are sequentially arranged on one side of the conveying belt, and the discharge end positions of the presses are communicated with the side face of the conveying belt.
3. The pyrophyllite automatic production line according to claim 2, characterized in that: the press production line is many, the end of conveyer belt is provided with the baffle that is used for blockking the pyrophyllite product.
4. The pyrophyllite automatic production line according to claim 3, characterized in that: the number of the press production lines is two, the tail ends of the two press production lines are connected, and the baffle is located at the joint of the tail ends of the two press production lines.
5. The pyrophyllite automatic production line according to claim 1, characterized in that: still including being used for carrying out the feeding line of keeping in the pyrophyllite product of press production line suppression, feeding line of keeping in sets up in the position that is close to first manipulator that snatchs.
6. The pyrophyllite automatic production line according to claim 5, characterized in that: the feeding temporary storage line is a multilayer chain plate line.
7. The pyrophyllite automatic production line according to claim 1, characterized in that: still including being used for carrying out the ejection of compact line of keeping in that keeps in to the pyrophyllite product after the microwave oven drying line is dried, the line setting is being close to the position that the manipulator was snatched to the second in the ejection of compact line of keeping in.
8. The pyrophyllite automatic production line according to claim 7, characterized in that: the temporary discharge storage line is a multilayer chain plate line.
9. The pyrophyllite automatic production line according to claim 6, characterized in that: the chain plate line of the feeding temporary storage line is a conveying mesh belt, and the feeding temporary storage line further comprises an axial flow fan used for keeping the inside of the feeding temporary storage line ventilated, and the axial flow fan is arranged at the top of the feeding temporary storage line.
10. The pyrophyllite automatic production line according to claim 7, characterized in that: and a heating pipe for keeping the temperature of the dried pyrophyllite product is arranged in the temporary discharging storage line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022924680.XU CN215038699U (en) | 2020-12-09 | 2020-12-09 | Pyrophyllite automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022924680.XU CN215038699U (en) | 2020-12-09 | 2020-12-09 | Pyrophyllite automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215038699U true CN215038699U (en) | 2021-12-07 |
Family
ID=79214542
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022924680.XU Expired - Fee Related CN215038699U (en) | 2020-12-09 | 2020-12-09 | Pyrophyllite automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215038699U (en) |
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2020
- 2020-12-09 CN CN202022924680.XU patent/CN215038699U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211207 |