CN215034012U - Modular nickel lug shearing mechanism - Google Patents
Modular nickel lug shearing mechanism Download PDFInfo
- Publication number
- CN215034012U CN215034012U CN202120535385.7U CN202120535385U CN215034012U CN 215034012 U CN215034012 U CN 215034012U CN 202120535385 U CN202120535385 U CN 202120535385U CN 215034012 U CN215034012 U CN 215034012U
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- Prior art keywords
- shearing
- feeding
- driven
- spacer
- shaft
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- 238000010008 shearing Methods 0.000 title claims abstract description 155
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 40
- 125000006850 spacer group Chemical group 0.000 claims abstract description 47
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 description 9
- 238000007599 discharging Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 150000002815 nickel Chemical class 0.000 description 1
- 238000009856 non-ferrous metallurgy Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Shearing Machines (AREA)
Abstract
The utility model discloses a modular nickel lug shearing mechanism, including frame and feeding subassembly, shearing subassembly, power component and the ejection of compact platform of setting in the frame, the shearing subassembly is including the shearing curb plate that is fixed in the frame both ends, it is equipped with initiative shearing shaft and driven shearing shaft to cut between the curb plate, be fixed with the stock guide of longitudinal symmetry on the shearing curb plate, the stock guide sets up in the pan feeding end of shearing subassembly, the interval is equipped with spacer and hobbing cutter on initiative shearing shaft and the driven shearing shaft, the hobbing cutter is connected with the spacer, the spacer comprises last spacer and lower spacer, the hobbing cutter comprises last hobbing cutter and lower hobbing cutter, it passes through bolted connection with lower spacer to go up the spacer. The utility model has the advantages that the hob can be replaced and maintained quickly and conveniently, and the nickel lugs with different widths can be cut as required; and the material guide plate is arranged at the feeding end of the shearing assembly, so that the nickel plate can be effectively prevented from being sheared irregularly in the shearing process.
Description
Technical Field
The utility model belongs to nonferrous metallurgy equipment field, concretely relates to modular nickel lug shearing mechanism.
Background
Electrolytic processes are one of the major routes to obtaining high purity metals. Electrolytic processes are widely used in the production of metallic materials such as nickel. In the electrolytic process, the manufacture of the starting sheet is a main work content in the electrolytic process. The structure of the nickel starting sheet consists of three parts: firstly, the nickel starting sheet itself; secondly, a nickel lifting lug; and thirdly, a conductive rod. The raw material adopted by the lifting lug is the lifting lug with a specified size cut by the nickel starting sheet. The lug is folded in half by a processing unit and then is nailed on the starting sheet, and a large amount of nickel starting sheets and nickel lifting lugs need to be manufactured by an electrolysis plant every day. The current shearing hangs the earphone because the great trouble such as knife rest fracture, blade tipping, cutting edge wearing and tearing and the relatively poor auricle width circumstances such as single of shearing of structural reliability easily appear in the hardness of nickel, need demolish whole shearing axle maintenance change cutting edge after blade tipping, cutting edge wearing and tearing in addition for the maintenance cutting edge is too loaded down with trivial details to make the lug unqualified, influences the follow-up ear of ordering process.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a modular nickel lug shearing mechanism to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a combined nickel lifting lug shearing device comprises a frame, and a feeding assembly, a shearing assembly, a power assembly and a discharging platform which are arranged on the frame, the feeding end of the shearing assembly is provided with a feeding assembly, the discharging end of the shearing assembly is provided with a discharging platform, the shearing assembly comprises shearing side plates fixed at two ends of the frame, a driving shearing shaft and a driven shearing shaft are arranged between the shearing side plates, the shearing side plates are fixed with vertically symmetrical guide plates, the material guide plate is arranged at the feeding end of the shearing assembly, the driving shearing shaft and the driven shearing shaft are provided with a spacer bush and a hob at intervals, the hob is connected with the spacer bush, the spacer bush consists of an upper spacer bush and a lower spacer bush, the hob consists of an upper hob and a lower hob, the upper spacer bush and the lower spacer bush are connected through bolts, the two hobs and the spacer bush between the two hobs form a single-group hob group, and the single-group hob groups of the driving shearing shaft and the driven shearing shaft are distributed in a staggered mode.
The feeding assembly comprises feeding side plates fixed at two ends of the frame, a driving roller shaft and a driven roller shaft are arranged between the feeding side plates, roller shaft rubber sleeves are arranged on the driving roller shaft and the driven roller shaft, feeding pull plates are arranged on the upper side and the lower side of the driving roller shaft and the driven roller shaft, two ends of each feeding pull plate are fixed on the feeding side plates, and feeding eye bolts are arranged at the top ends of the feeding side plates.
The power assembly comprises a motor, a driving chain wheel is arranged on an output shaft of the motor, a tensioning chain wheel frame is arranged on the rack, a tensioning chain wheel is arranged in the tensioning chain wheel frame, and the driving chain wheel is connected with the tensioning chain wheel through a chain feeding chain wheel and a shearing chain wheel; the shearing chain wheel is arranged on a driving shearing shaft, a driving shearing gear is further arranged on the driving shearing shaft, a driven shearing gear is arranged at the right end of the driven shearing shaft, and the driving shearing gear is in meshed connection with the driven shearing gear; the right-hand member of drive roll axle is equipped with initiative feeding gear and feeding sprocket, the right-hand member of driven roll axle is equipped with driven feeding gear, the meshing is connected between initiative feeding gear and the driven feeding gear.
Shearing pulling plates are arranged on the upper side and the lower side of the driving shearing shaft and the lower side of the driven shearing shaft, two ends of each shearing pulling plate are fixed on the shearing side plates, and shearing lifting eye bolts are arranged at the top ends of the shearing side plates.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a hobbing cutter has last hobbing cutter to constitute with lower hobbing cutter, and the spacer comprises last spacer and lower spacer, and goes up the spacer and pass through bolted connection with spacer down, when needing to be changed the maintenance hobbing cutter, dismantle the bolt with spacer and hobbing cutter from the direct take off of shearing the axle can, need not dismantle the shearing axle, it is very convenient to change the maintenance, has solved the too loaded down with trivial details problem of maintenance cutting edge.
2. The material guide plate is arranged at the feeding end of the shearing assembly, so that the nickel plate can be well calibrated before shearing, the nickel plate is effectively prevented from being sheared irregularly in the shearing process, and the production efficiency and the production quality of the nickel lug plates are improved.
3. The utility model discloses hobbing cutter and spacer are dismantled conveniently, are convenient for consequently install the hobbing cutter group of different spacer widths according to the width demand of nickel lug for the device can cut the auricle of different widths.
4. The utility model discloses be provided with the feeding subassembly for the nickel plate can level and smooth get into the shearing position, the effectual turn-up problem of having solved the nickel plate.
Drawings
FIG. 1 is a schematic diagram of a right-view structure of a nickel lug shearing device of the present invention;
FIG. 2 is a schematic view of a rear view structure of the nickel lug shearing device of the present invention;
FIG. 3 is a schematic structural view of the feeding assembly of the present invention;
fig. 4 is a schematic perspective view of the shearing module of the present invention;
fig. 5 is a schematic plan view of the shearing module of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
fig. 7 is a schematic structural diagram of the hob and the spacer according to the present invention.
In the figure: 1-a frame; 2-a feeding assembly; 3-a shearing assembly; 4-a power assembly; 5-a discharging table; 6-protective cover; 7-a feed side plate; 8-feeding pulling plates; 9-driving roll shaft; 10-driven roll shaft; 11-a driving feed gear; 12-a driven feed gear; 13-roll shaft rubber sleeve; 14-feed eye bolt; 15-shearing the side plates; 16-shearing a pulling plate; 17-active shear axis; 18-a driven shear shaft; 19-active shear gear; 20-driven shear gear; 21-a material guide plate; 22-spacer bush; 221-upper spacer sleeve; 222-a lower spacer sleeve; 23-hobbing cutter; 231-upper hob; 232-lower hob; 24-a motor; 25-a chain; 26-a tension sprocket; 27-tension sprocket carrier; 28-a shear sprocket; 29-shearing the eye bolt; 30-a feed sprocket; 31-a drive sprocket; 32-bolt; 33-shearing edge.
Detailed Description
As shown in fig. 1-7, a modular nickel lug shearing mechanism includes frame 1 and the feeding subassembly 2 of setting in the frame, shearing subassembly 3, power component 4 and ejection of compact platform 5, the pan feeding end of shearing subassembly 3 sets up feeding subassembly 2, the ejection of compact end sets up ejection of compact platform 5, shearing subassembly 3 is including the shearing curb plate 15 that is fixed in frame 1 both ends, be equipped with initiative shearing axle 17 and driven shearing axle 18 between the shearing curb plate 15, be fixed with the stock guide 21 of longitudinal symmetry on the shearing curb plate 15, stock guide 21 sets up in the pan feeding end of shearing subassembly 3, the setting of stock guide 21 can make the nickel board mark the position well before shearing, the effectual irregularity that prevents to cut at the shearing in-process nickel board. The driving shearing shaft 17 and the driven shearing shaft 18 are provided with a spacer 22 and a hob 23 at intervals, the hob 23 is connected with the spacer 22, the spacer 22 is fixed on the driving shearing shaft 17 and the driven shearing shaft 18, the spacer 22 is composed of an upper spacer 221 and a lower spacer 222, the hob 23 is composed of an upper hob 231 and a lower hob 232, and the upper spacer 221 and the lower spacer 222 are connected through bolts. When the maintenance hob 23 needs to be replaced, the spacer bush and the hob can be directly taken down from the shearing shaft by the dismounting bolt 32 without dismounting the shearing shaft, and the replacement and maintenance are very convenient.
The two 22 hobs 23 and the spacer 22 between the two hobs 23 form a single group of hob sets, the single group of hob sets of the driving shearing shaft 17 and the driven shearing shaft 18 are distributed in a staggered mode, the adjacent hobs 23 on the driving shearing shaft 17 and the driven shearing shaft 18 form a shearing edge 33 for shearing, the width of the sheared nickel lug is the width of the spacer 22, hob sets with different widths of the spacer 22 can be installed according to the width requirement of the nickel lug, and therefore the device can shear lugs with different widths.
The upper side and the lower side of the driving shearing shaft 17 and the driven shearing shaft 18 are provided with shearing pulling plates 16, the two ends of each shearing pulling plate 16 are fixed on the shearing side plates 15, and the top ends of the shearing side plates 15 are provided with shearing lifting eye bolts 29 used for moving and hoisting the shearing assembly.
The power assembly 4 comprises a motor 24, a driving chain wheel 31 is arranged on an output shaft of the motor 24, a tensioning chain wheel frame 27 is arranged on the rack 1, a tensioning chain wheel 26 is arranged in the tensioning chain wheel frame 27, and the driving chain wheel 31, a feeding chain wheel 30, a shearing chain wheel 28 and the tensioning chain wheel 31 are connected through a chain 25. The shearing chain wheel 28 is arranged on the driving shearing shaft 17, the driving shearing gear 19 is further arranged on the driving shearing shaft 17, the driven shearing gear 20 is arranged at the right end of the driven shearing shaft 18, and the driving shearing gear 19 is in meshed connection with the driven shearing gear 20. The right-hand member of drive roll axle 9 is equipped with drive feeding gear 11 and feeding sprocket 30, and the right-hand member of driven roller axle 10 is equipped with driven feeding gear 12, and the meshing is connected between drive feeding gear 11 and the driven feeding gear 12. A shield 6 is arranged on the frame 1 outside the power assembly 4.
The working principle is as follows: when the combined nickel lifting lug shearing device is used, firstly, safety inspection is carried out, then the motor 24 is started, the motor 24 drives the driving chain wheel 31 to rotate, the driving chain wheel 31 drives the feeding chain wheel 30 and the shearing chain wheel 28 to rotate through the chain 25, the feeding chain wheel 30 and the shearing chain wheel 28 respectively drive the driving roller shaft 9 and the driving shearing shaft 17 to rotate, then the driving feeding gear 11 on the driving roller shaft 9 drives the driven feeding gear 12 to rotate, and further the driven roller shaft 10 is driven to rotate, so that the feeding assembly 2 can stably rotate; the driven shearing gear 20 is driven to rotate by the driving shearing gear 19 on the driving shearing shaft 17, and then the driven shearing shaft 18 is driven to rotate, so that the shearing assembly 3 rotates stably. The nickel plate is conveyed to a feeding hole of the feeding assembly 2, the nickel plate is coiled into the feeding assembly 2 by the driving roller shaft 9 and the driven roller shaft 10 which are in operation to be cut, the nickel plate passing through the feeding assembly 2 firstly passes through the guide plate 21 to be subjected to position correction, the hobbing operation under the hobbing cutter 23 is carried out along with the rotation of the driving shearing shaft 17 and the driven shearing shaft 18, and finally the nickel lug after the hobbing is conveyed to the discharging table 5 to wait for material transfer. When the maintenance hob 23 needs to be replaced, the spacer bush and the hob can be directly taken down from the shearing shaft by the dismounting bolt 32 without dismounting the shearing shaft, and the replacement and maintenance are very convenient.
Claims (4)
1. The utility model provides a modular nickel lug shearing mechanism, includes the frame and sets up feeding subassembly, shearing subassembly, power component and the ejection of compact platform in the frame, its characterized in that: the utility model discloses a shearing assembly, including shearing assembly pan feeding end, shearing assembly, guide plate, bolt, hobbing cutter, cutting assembly, shearing assembly pan feeding end sets up feeding assembly, the discharge end sets up the ejection of compact platform, shearing assembly is including the shearing curb plate that is fixed in the frame both ends, it initiatively shears axle and driven shearing axle to be equipped with between the shearing curb plate, be fixed with the stock guide of longitudinal symmetry on the shearing curb plate, the stock guide sets up in shearing assembly's pan feeding end, the interval is equipped with spacer and hobbing cutter on initiatively shears axle and the driven shearing axle, the hobbing cutter is connected with the spacer, the spacer comprises upper spacer and lower spacer, the hobbing cutter comprises upper hobbing cutter and lower hobbing cutter, upper spacer passes through bolted connection with lower spacer, the spacer between two hobbing cutters and two hobbing cutters forms singly organizes the hobbing cutter group, the singly organizes the hobbing cutter group straggly and lays of initiatively shearing axle and driven shearing axle.
2. The combined nickel lug shearing device of claim 1, wherein: the feeding assembly comprises feeding side plates fixed at two ends of the frame, a driving roller shaft and a driven roller shaft are arranged between the feeding side plates, roller shaft rubber sleeves are arranged on the driving roller shaft and the driven roller shaft, feeding pull plates are arranged on the upper side and the lower side of the driving roller shaft and the driven roller shaft, two ends of each feeding pull plate are fixed on the feeding side plates, and feeding eye bolts are arranged at the top ends of the feeding side plates.
3. The combined nickel lug shearing device of claim 2, wherein: the power assembly comprises a motor, a driving chain wheel is arranged on an output shaft of the motor, a tensioning chain wheel frame is arranged on the rack, a tensioning chain wheel is arranged in the tensioning chain wheel frame, and the driving chain wheel is connected with the tensioning chain wheel through a chain feeding chain wheel and a shearing chain wheel; the shearing chain wheel is arranged on a driving shearing shaft, a driving shearing gear is further arranged on the driving shearing shaft, a driven shearing gear is arranged at the right end of the driven shearing shaft, and the driving shearing gear is in meshed connection with the driven shearing gear; the right-hand member of drive roll axle is equipped with initiative feeding gear and feeding sprocket, the right-hand member of driven roll axle is equipped with driven feeding gear, the meshing is connected between initiative feeding gear and the driven feeding gear.
4. The combined nickel lug shearing device of claim 1, wherein: shearing pulling plates are arranged on the upper side and the lower side of the driving shearing shaft and the lower side of the driven shearing shaft, two ends of each shearing pulling plate are fixed on the shearing side plates, and shearing lifting eye bolts are arranged at the top ends of the shearing side plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120535385.7U CN215034012U (en) | 2021-03-15 | 2021-03-15 | Modular nickel lug shearing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120535385.7U CN215034012U (en) | 2021-03-15 | 2021-03-15 | Modular nickel lug shearing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215034012U true CN215034012U (en) | 2021-12-07 |
Family
ID=79261012
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120535385.7U Active CN215034012U (en) | 2021-03-15 | 2021-03-15 | Modular nickel lug shearing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215034012U (en) |
-
2021
- 2021-03-15 CN CN202120535385.7U patent/CN215034012U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240328 Address after: 737104 No. 2 Lanzhou Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province Patentee after: Jinchuan Group Nickel Cobalt Co.,Ltd. Country or region after: China Address before: No.98, Jinchuan Road, Jinchuan District, Jinchang City, Gansu Province 737100 Patentee before: JINCHUAN GROUP Co.,Ltd. Country or region before: China |