CN219130395U

CN219130395U - Triangular rib plate leveling device with adjustable thickness

Info

Publication number: CN219130395U
Application number: CN202320025736.9U
Authority: CN
Inventors: 王峰
Original assignee: Hubei Honglu Steel Structure Co Ltd
Current assignee: Hubei Honglu Steel Structure Co Ltd
Priority date: 2023-01-06
Filing date: 2023-01-06
Publication date: 2023-06-06
Anticipated expiration: 2033-01-06

Abstract

The utility model relates to a triangular rib plate leveling device with adjustable thickness, which comprises a frame, wherein a lower leveling roller is arranged at the top of the frame, the lower leveling roller is driven to operate by a chain wheel and chain driving mechanism, an upper bracket is also arranged at the top of the frame, four hoisting screws are arranged on the upper bracket, each hoisting screw is fixed on the upper bracket through a nut, a movable roller frame is jointly hoisted at the lower ends of the four hoisting screws, and the upper leveling roller is arranged on the movable roller frame; the head end of the lower leveling roller is provided with a rib plate arc-shaped inlet, and the tail end of the lower leveling roller is also provided with a rib plate collecting box; the utility model completely adopts scattered material equipment in workshops to design by oneself, is specially used for leveling part plates such as rib plates in steel members, aims at leveling rib plates with different thicknesses, has adjustable and applicable height of an upper leveling roller in the equipment, automatically drops and collects the rib plates after leveling, has high efficiency and rapidness in the whole process, and can perform continuous leveling operation.

Description

Triangular rib plate leveling device with adjustable thickness

Technical Field

The utility model relates to the technical field of steel structure part production and processing equipment, in particular to a triangular rib plate leveling device with adjustable thickness.

Background

In a steel structure production and processing workshop, a large number of steel members such as trusses, upright posts and cross beams exist, a large number of steel members are large in size and can reach tens of meters in length, a large number of parts such as reinforcing rib plates are generally used in the steel members, the rib plates are generally cut from a large steel plate according to the required size through a cutting machine, a large number of rib plates are subjected to bending deformation after being cut, welding is carried out on the steel members without correcting and leveling the steel members, the final forming quality of the steel members is obviously affected, meanwhile, the welding efficiency in production is affected, and therefore novel leveling equipment for the rib plates is only needed to be designed for assisting in processing.

Disclosure of Invention

The utility model aims at providing the triangular rib plate leveling device with adjustable thickness aiming at the situation, and the leveling device is novel in structural design and can be adjusted and applied for rib plates with different thicknesses.

The specific scheme of the utility model is as follows: the triangular rib plate leveling device with the adjustable thickness comprises a frame, wherein a lower leveling roller is arranged at the top of the frame, the lower leveling roller is driven to operate through a chain wheel and chain driving mechanism, an upper bracket is further arranged at the top of the frame, four hoisting screws are arranged on the upper bracket, each hoisting screw is fixed on the upper bracket through a nut, a movable roller frame is hung at the lower end of each hoisting screw, an upper leveling roller is arranged on the movable roller frame, and the upper leveling roller and the lower leveling roller are arranged in an up-down opposite and staggered manner; the head end of the lower leveling roller is provided with a rib plate arc-shaped inlet which is used for feeding a rib plate workpiece between the upper leveling roller and the lower leveling roller, and the tail end of the lower leveling roller is also provided with a rib plate collecting box.

Furthermore, in the utility model, each of the upper leveling roller and the lower leveling roller is formed by arranging a plurality of leveling rollers in parallel.

Further, the movable roller frame is of a rectangular frame structure.

Furthermore, the arc-shaped inlet of the rib plate comprises an inlet lower flat plate and an inlet upper arc-shaped guide plate, wherein the inlet upper arc-shaped guide plate is in a smooth arc shape, and the inlet lower flat plate and the inlet upper arc-shaped guide plate form an opening structure with large front and small back.

Further, the chain wheel and chain driving mechanism comprises double-row chain wheels arranged at the end parts of the same side of each roller shaft in the lower leveling roller, adjacent double-row chain wheels are synchronously driven by a chain, one double-row chain wheel is in transmission connection with an output shaft of a driving motor through a driving chain, and the driving motor is arranged at the side part of the frame through a motor seat plate.

Furthermore, the upper support is also provided with the protective screen plate, and the protective screen plate is arranged right above the upper leveling roller, and one side of the protective screen plate is connected to the upper support through the hinge so as to enable the protective screen plate to realize movable overturning.

The utility model completely adopts scattered material equipment in workshops to design by oneself, is specially used for leveling part plates such as rib plates in steel members, aims at leveling rib plates with different thicknesses, has adjustable and applicable height of an upper leveling roller in the equipment, automatically drops and collects the rib plates after leveling, has high efficiency and rapidness in the whole process, can perform continuous leveling operation, greatly improves the leveling quantity of the rib plates, and has good practical use and popularization value.

Drawings

FIG. 1 is a schematic view of the front view of the present utility model;

FIG. 2 is a schematic top view of the present utility model;

FIG. 3 is a schematic side view of the present utility model;

fig. 4 is an enlarged schematic view of the structure at K in fig. 1.

In the figure: 1-rib plate collecting box, 2-frame, 3-double row chain wheel, 4-lower layer leveling roller, 5-upper layer leveling roller, 6-nut, 7-lifting screw, 8-upper layer bracket, 9-inlet upper arc guide plate, 10-inlet lower plate, 11-driving chain, 12-driving motor, 13-protection screen, 14-motor seat board and 15-movable roller frame.

Detailed Description

The following description of the embodiments of the present utility model will be made more apparent in the drawings of the present utility model, wherein it is to be understood that the embodiments described are merely some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.

In the description of the present utility model, it should be noted that, the terms "upper", "lower", "inner", "outer", and the like indicate an orientation or a positional relationship based on that shown in the drawings, or an orientation or a positional relationship in which the inventive product is conventionally put in use, merely for convenience of describing the present utility model or simplifying the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific orientation, be configured or operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, it should also be noted that, unless explicitly stated and limited otherwise, the terms "disposed," "mounted," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1 to 4, the utility model is a triangular rib plate leveling device with adjustable thickness, which is provided with a frame 2, wherein the top of the frame is provided with a lower leveling roller 4, the lower leveling roller is driven to operate by a chain wheel and chain driving mechanism, the top of the frame is also provided with an upper bracket 8, four hoisting screws 7 are arranged on the upper bracket, each hoisting screw is fixed on the upper bracket through a nut 6, the lower ends of the four hoisting screws are jointly hoisted with a movable roller frame 15, the movable roller frame is of a rectangular frame structure, the movable roller frame is provided with an upper leveling roller 5, the upper leveling roller and the lower leveling roller are vertically opposite and staggered, and further, the upper leveling roller and the lower leveling roller are respectively formed by parallel arrangement of a plurality of leveling rollers; the head end of the lower leveling roller is provided with a rib plate arc-shaped inlet which is used for feeding a rib plate workpiece between the upper leveling roller and the lower leveling roller, and the tail end of the lower leveling roller is also provided with a rib plate collecting box 1.

Further, the arc-shaped inlet of the rib plate comprises an inlet lower flat plate 10 and an inlet upper arc-shaped guide plate 9, wherein the inlet upper arc-shaped guide plate is in a smooth arc shape, and the inlet lower flat plate and the inlet upper arc-shaped guide plate form an opening structure with large front and small back.

Further, the chain wheel and chain driving mechanism comprises double-row chain wheels 3 arranged at the end part of the same side of each roller shaft in the lower leveling roller, adjacent double-row chain wheels are synchronously driven by a chain, one double-row chain wheel is in transmission connection with an output shaft of a driving motor 12 through a driving chain 11, and the driving motor is arranged at the side part of the frame through a motor seat plate 14.

Furthermore, the upper support is also provided with the protective screen plate 13, and the protective screen plate is arranged right above the upper leveling roller, and one side of the protective screen plate is connected to the upper support through a hinge, so that the protective screen plate can be turned flexibly.

The rib plate leveling device is used as a rib plate leveling device, and the use operation is carried out as follows:

starting a driving motor to enable the lower leveling roller to start to operate; feeding the rib plate workpiece inwards from the arc-shaped entrance of the rib plate, and feeding the rib plate is better plugged because the arc-shaped guide plate on the entrance is arranged above the entrance; after the rib plate workpiece enters, the workpiece directly enters the rib plate collecting box from the tail part for collection after being rolled and leveled by the upper leveling roller and the lower leveling roller, and the efficiency is very high.

In the operation process, if the thickness of the rib plate changes, the distance between the upper leveling roller and the lower leveling roller needs to be adjusted, the nut is unscrewed at this time, and the lifting screw is adjusted, so that the height of the movable roller frame is adjusted and changed until the distance between the upper leveling roller and the lower leveling roller meets the thickness leveling requirement of the rib plate.

The protection otter board that a loose-leaf connection is set up on the top in this embodiment, and the protection otter board looks from the top to the inside, and operating personnel can be clear see the gusset leveling condition in the upper and lower floor leveling roller, if the trouble of cardboard appears in the inside, just can shut down at any time and open the protection otter board, on-the-spot solution problem, protection otter board can also protect outside debris entering equipment in, influences normal work.

Claims

1. The utility model provides a triangle gusset leveling device of adjustable thickness, has the frame, and the top of frame is provided with lower floor's leveling roller, and lower floor's leveling roller passes through sprocket chain actuating mechanism and drives operation, its characterized in that: the top of the frame is also provided with an upper bracket, four lifting screws are arranged on the upper bracket, each lifting screw is fixed on the upper bracket through a nut, the lower ends of the four lifting screws are jointly hung with a movable roller frame, the movable roller frame is provided with an upper leveling roller, and the upper leveling roller and the lower leveling roller are vertically opposite and staggered; the head end of the lower leveling roller is provided with a rib plate arc-shaped inlet which is used for feeding a rib plate workpiece between the upper leveling roller and the lower leveling roller, and the tail end of the lower leveling roller is also provided with a rib plate collecting box.

2. The thickness-adjustable triangular rib plate leveling device according to claim 1, wherein: the upper leveling roller and the lower leveling roller are respectively formed by arranging a plurality of leveling rollers in parallel.

3. The thickness-adjustable triangular rib plate leveling device according to claim 1, wherein: the movable roller frame is of a rectangular frame structure.

4. The thickness-adjustable triangular rib plate leveling device according to claim 1, wherein: the rib plate arc-shaped inlet comprises an inlet lower flat plate and an inlet upper arc-shaped guide plate, wherein the inlet upper arc-shaped guide plate is in a smooth arc shape, and the inlet lower flat plate and the inlet upper arc-shaped guide plate jointly form an opening structure with a large front part and a small rear part.

5. The thickness-adjustable triangular rib plate leveling device according to claim 1, wherein: the chain wheel and chain driving mechanism comprises double-row chain wheels arranged at the end parts of the same side of each roller shaft in the lower leveling roller, the adjacent double-row chain wheels are synchronously driven by a chain, one double-row chain wheel is in transmission connection with an output shaft of a driving motor through a driving chain, and the driving motor is arranged at the side part of the frame through a motor seat plate.

6. The thickness-adjustable triangular rib plate leveling device according to claim 1, wherein: the upper support is also provided with a protective screen plate, the protective screen plate is arranged right above the upper leveling roller, and one side of the protective screen plate is connected to the upper support through a hinge, so that the protective screen plate can be turned flexibly.