CN215033474U - A melt cup for die casting machine - Google Patents
A melt cup for die casting machine Download PDFInfo
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- CN215033474U CN215033474U CN202120728284.1U CN202120728284U CN215033474U CN 215033474 U CN215033474 U CN 215033474U CN 202120728284 U CN202120728284 U CN 202120728284U CN 215033474 U CN215033474 U CN 215033474U
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- cup body
- cup
- die
- casting machine
- core barrel
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Abstract
本实用新型涉及一种用于压铸机的熔杯，包括杯体、芯筒；所述杯体的第一端面设有通孔；所述杯体的第一端面设有扩张孔，所述扩张孔与通孔同轴设置，且扩张孔的直径大于通孔直径；所述芯筒同轴设置在扩张孔内；所述杯体和芯筒的侧壁的第一端设有重合的进液口；所述芯筒与杯体可拆卸连接。本实用新型所述的用于压铸机的熔杯，通过在杯体上设置扩张孔，进而使芯筒与杯体可拆卸设置，当进液口被合金液蚀变空洞，可更换损坏的芯筒就可以继续使用，无需将整个杯体替换，节省成本；本实用新型结构简单，拆装方便，提高更换效率。
The utility model relates to a melting cup for a die-casting machine, comprising a cup body and a core tube; a first end face of the cup body is provided with a through hole; an expansion hole is arranged on the first end face of the cup body, and the expansion The hole and the through hole are coaxially arranged, and the diameter of the expansion hole is larger than the diameter of the through hole; the core barrel is coaxially arranged in the expansion hole; the first end of the side wall of the cup body and the core barrel is provided with a coincident liquid inlet mouth; the core tube and the cup body are detachably connected. The melting cup used for the die-casting machine of the utility model is provided with expansion holes on the cup body, so that the core barrel and the cup body can be detachably arranged. When the liquid inlet is eroded by the alloy liquid, the damaged core can be replaced. The cylinder can be used continuously without replacing the entire cup body, which saves costs; the utility model has simple structure, convenient disassembly and assembly, and improves the replacement efficiency.
Description
Technical Field
The utility model relates to a melt cup technical field, especially relate to a melt cup for die casting machine.
Background
Die casting is a metal casting process and is characterized in that high pressure is applied to molten metal by utilizing an inner cavity of a die. The mold is typically machined from a stronger alloy, a process somewhat similar to injection molding. Most die cast parts are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys. Depending on the type of die casting, either a cold chamber die casting machine or a hot chamber die casting machine may be used. The casting equipment and molds are expensive to manufacture, and therefore the die casting process is typically only used to mass produce a large number of products. It is relatively easy to manufacture die-cast parts, which typically require only four main steps, with a low incremental cost alone. Die casting is particularly suitable for manufacturing a large number of small and medium-sized castings, so die casting is the most widely used one of various casting processes. Compared with other casting technologies, the die-cast surface is smoother and has higher size consistency.
Inside traditional die-casting melting cup often need pour high temperature working liquid into die-casting melting cup body when using, when using for a long time, if the inside inner chamber of die-casting melting cup is untimely to be changed, will seriously influence foundry goods quality, general die-casting melting cup all is whole scrapping the change after using a period of time, and this kind of way cost is higher, inconvenient extensive using widely.
In addition, the injection punch is a key part for metal die casting production. The injection punch head is matched with the melting cup, the working principle of the injection punch head is similar to that of a push rod and a needle cylinder of an injector, and molten alloy liquid is pushed and extruded into the melting cup. The size clearance between the injection punch and the inner wall of the melting cup is small and is generally less than 0.05 mm. In the using process, the cylindrical surface of the injection punch is worn by two types, and the injection punch is scrapped when the wear amount of the injection punch is larger than the allowable clearance. At present, the injection head has a plurality of manufacturing processes, and the traditional production process is manufactured by nodular cast iron, so that the cost is low, but the service life is short; the injection head is subjected to surface treatment, such as laser alloying surface treatment, so that the service life is long, but the cost is high; the injection head is well matched with the die-casting cavity, so that the injection head is long in service life, but high in cost, beryllium is a highly toxic substance, and the production of the beryllium bronze pollutes the environment; the bimetal is used for manufacturing, so that the service life is long, but the processing technology is complex and the cost is high.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model discloses an it is not enough to overcome shortcoming and not enough among the prior art, provides a melting cup for die casting machine.
A melting cup for a die casting machine comprises a cup body and a core barrel;
a through hole is formed in the first end face of the cup body; the first end face of the cup body is provided with an expansion hole, the expansion hole and the through hole are coaxially arranged, and the diameter of the expansion hole is larger than that of the through hole;
the core barrel is coaxially arranged in the expansion hole; the first ends of the side walls of the cup body and the core barrel are provided with superposed liquid inlets; the core barrel is detachably connected with the cup body.
The melting cup for the die casting machine has the advantages that the expanding hole is formed in the cup body, so that the core cylinder and the cup body can be detachably arranged, when the liquid inlet is changed into a cavity by alloy liquid, the damaged core cylinder can be replaced for continuous use, the whole cup body is not required to be replaced, and the cost is saved; the utility model discloses simple structure, easy dismounting improves and changes efficiency.
Furthermore, at least one clamping groove is uniformly distributed on the first end surface of the core barrel around the circumferential direction of the core barrel; the length of the clamping groove is shorter than that of the core barrel, and the clamping groove penetrates through the side wall of the core barrel along the thickness direction of the side wall of the core barrel; the clamping device also comprises at least one clamping strip, and the clamping strip corresponds to the section shape of the clamping groove; the clamping strip is arranged in the clamping groove in a sliding mode.
The clamping groove has the advantages that when the core barrel is difficult to take out after being deformed at high temperature, the clamping strip can be firstly removed, so that the side wall of the core barrel has a certain deformation space, and the damaged core barrel is convenient to take out and replace; the clamping strip can be detached and can be repeatedly used, and the cost of the core barrel is greatly reduced.
Furthermore, guide grooves are formed in the side faces of the clamping grooves; the section shape of the clamping strip corresponds to the section shape of the clamping groove and the guide groove after combination.
Adopt above-mentioned further scheme's beneficial effect to be, through setting up the guide way, make card strip and draw-in groove become whole.
Furthermore, a plurality of corresponding bolt holes are arranged on the side walls of the core cylinder and the cup body.
Adopt above-mentioned further scheme's beneficial effect to be, through setting up the bolt hole, can realize the quick assembly disassembly of core section of thick bamboo and cup.
Further, the bolt hole of the core barrel is arranged on the clamping strip.
The core barrel can be firmly fixed on the cup body by arranging the bolt holes on the clamping strips; because when replacing the core barrel, the clamping strip can be repeatedly used, so that the bolt hole is arranged on the clamping strip without being arranged on the side wall of the core barrel, and the processing cost and the replacement cost of the core barrel can be greatly reduced.
Furthermore, a positioning groove is formed in the inner wall of the expansion hole along the axial direction of the expansion hole; and the outer wall of the core barrel is provided with a corresponding positioning boss.
The beneficial effect who adopts above-mentioned further scheme is that, through setting up the constant head tank, the quick location installation of a core section of thick bamboo is realized to the cooperation of accessible constant head tank and location boss, and then makes the bolt hole of cup and the bolt hole matching that the card strip corresponds correspond, and then can install the bolt fast to fixed cup and core section of thick bamboo.
Further, the device also comprises a punch; the punch is arranged in the first end of the core barrel in a sliding mode and used for pushing the alloy liquid to be injected into the die-casting mold; the lateral wall of drift is equipped with the oil groove, the oil groove is the heliciform.
Adopt above-mentioned further scheme's beneficial effect is, when the drift removed, evenly scribble lubricating oil on the oil groove, guarantee to form a complete lubricated surface between drift and core section of thick bamboo, guarantee that the drift smoothly moves in the core section of thick bamboo, and then improve the life-span of glass and drift.
Further, the number of turns of the oil groove is 1-2; the lift angle of the oil groove is 15-25 degrees.
Furthermore, a heat dissipation groove is formed in the inner wall of the second end of the cup body around the circumferential direction of the cup body; and heat dissipation materials are arranged in the heat dissipation grooves.
Adopt above-mentioned further scheme's beneficial effect to be, through setting up the radiating groove, can make the cup subtract the material, reduction in production cost can set up the heat dissipation material simultaneously, carries out effective heat dissipation for the cup, reduces the deformation, improves the life-span.
Furthermore, the liquid inlet is provided with a chamfer around the periphery of the liquid inlet.
Adopt above-mentioned further scheme's beneficial effect is, through setting up the chamfer, can increase the opening of inlet, conveniently pours into alloy liquid.
For a better understanding and an implementation, the present invention is described in detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic structural view of a melting cup for a die casting machine according to the present invention;
fig. 2 is a schematic sectional structure view of the melting cup for the die casting machine of the present invention;
FIG. 3 is a schematic structural view of the cup body of the present invention;
FIG. 4 is a schematic structural view of a cartridge according to the present invention;
FIG. 5 is a schematic view of the structure of the clip strip of the present invention
Fig. 6 is a schematic structural view of the punch according to the present invention.
In the figure: 10. a cup body; 11. a through hole; 12. expanding the hole; 13. a liquid inlet; 131. chamfering; 14. positioning a groove; 15. a heat sink; 20. a core barrel; 21. a card slot; 22. a guide groove; 23. positioning the boss; 30. clamping the strip; 40. bolt holes; 50. a punch; 51. an oil groove.
Detailed Description
Referring to fig. 1 to 6, the melting cup for a die casting machine according to the present embodiment includes a cup body 10, a core barrel 20, two clamping strips 30, and a punch 50;
specifically, a through hole 11 is formed in a first end face of the cup body 10; an expansion hole 12 is formed in the first end face of the cup body 10, the expansion hole 12 and the through hole 11 are coaxially arranged, and the diameter of the expansion hole 12 is larger than that of the through hole 11;
specifically, the core barrel 20 is coaxially arranged in the expansion hole 12; the first ends of the side walls of the cup body 10 and the core barrel 20 are provided with superposed liquid inlets 13; the cartridge 20 is detachably connected to the cup body 10.
In a preferred embodiment, two clamping grooves 21 are uniformly distributed on the first end surface of the core barrel 20 around the circumference thereof; the length of the clamping groove 21 is shorter than that of the core barrel 20, and the clamping groove 21 penetrates through the side wall of the core barrel 20 along the thickness direction of the side wall of the core barrel 20; the section shapes of the clamping strips 30 correspond to the section shapes of the clamping grooves 21; the card strip 30 is slidably disposed in the card slot 21.
In a preferred embodiment, the side surfaces of the clamping grooves 21 are provided with guide grooves 22; the cross-sectional shape of the clip strip 30 corresponds to the cross-sectional shape of the combination of the clip groove 21 and the guide groove 22.
In the preferred embodiment, the side walls of the core barrel 20 and the cup body 10 are respectively provided with six corresponding bolt holes 40, two sides of each side wall are respectively provided with three bolt holes 40, and the bolt holes 40 on the same side are vertically arranged; bolts may be provided through the corresponding bolt holes 40 to secure the cartridge 20 and the bowl 10.
In the preferred embodiment, the bolt holes 40 of the cartridge 20 are provided on the clip strips 30.
In the preferred embodiment, the inner wall of the expanding hole 12 is provided with a positioning groove 14 along the axial direction; the outer wall of the core barrel 20 is provided with a corresponding positioning boss 23.
In the preferred embodiment, the punch 50 is slidably disposed in the first end of the core barrel 20 for pushing the alloy liquid to be injected into the die casting mold; an oil groove 51 is formed in the side wall of the punch 50, and the oil groove 51 is spiral;
more specifically, the number of turns of the oil groove 51 is 1-2, and the number of turns is preferably two in this embodiment; the oil groove 51 has a lead angle of 15-25 deg., preferably 20 deg. in this embodiment.
More specifically, the inner wall of the second end of the cup body 10 is provided with a heat dissipation groove 15 around the circumference; the heat dissipation groove 15 is provided with heat dissipation materials therein.
More specifically, the liquid inlet 13 is provided with a chamfer 131 around its peripheral side.
The working process of the embodiment:
when the die-casting die works, high-temperature alloy liquid is poured in through the liquid inlet 13, flows into the core cylinder 20, slides in the core cylinder 20 through the punch 50, is injected, enters the cup body 10 and is conveyed into the die-casting die;
when the cartridge 20 is damaged, the bolt may be removed, and the cartridge 20 may be removed, thereby replacing a new cartridge 20.
Compared with the prior art, the utility model has the advantages that the expansion hole is arranged on the cup body, so that the core cylinder and the cup body can be detachably arranged, when the liquid inlet is changed into a cavity by alloy liquid, the damaged core cylinder can be replaced for continuous use, the whole cup body is not required to be replaced, and the cost is saved; the utility model discloses simple structure, easy dismounting improves and changes efficiency.
Additionally, the utility model discloses still have following beneficial effect:
by arranging the clamping groove, the clamping strip can be firstly removed when the core barrel is difficult to take out after being deformed by high temperature, so that the side wall of the core barrel has a certain deformation space, and the damaged core barrel is convenient to take out and replace; the clamping strip is detachable and can be repeatedly used, so that the cost of the core barrel is greatly reduced;
the clamping strip and the clamping groove are integrated by arranging the guide groove;
through the arrangement of the bolt holes, the core barrel and the cup body can be quickly assembled and disassembled;
the core barrel can be firmly fixed on the cup body by arranging the bolt holes on the clamping strips; because the clamping strip can be repeatedly used when the core barrel is replaced, the bolt holes are arranged on the clamping strip and do not need to be arranged on the side wall of the core barrel, and the processing cost and the replacement cost of the core barrel can be greatly reduced;
through the arrangement of the positioning grooves, the core barrel can be quickly positioned and installed through the matching of the positioning grooves and the positioning bosses, so that the bolt holes of the cup body are matched and correspond to the bolt holes corresponding to the clamping strips, bolts can be quickly installed, and the cup body and the core barrel are fixed;
when the punch moves, lubricating oil is uniformly coated on the oil groove, so that a complete lubricating surface is formed between the punch and the core barrel, the punch is guaranteed to move smoothly in the core barrel, and the service lives of the melting cup and the punch are prolonged;
the material of the cup body can be reduced by arranging the heat dissipation groove, so that the production cost is reduced, and meanwhile, the heat dissipation material can be arranged to effectively dissipate heat for the cup body, so that the deformation is reduced, and the service life is prolonged;
through setting up the chamfer, can increase the opening of inlet, conveniently pour into alloy liquid.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120728284.1U CN215033474U (en) | 2021-04-09 | 2021-04-09 | A melt cup for die casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120728284.1U CN215033474U (en) | 2021-04-09 | 2021-04-09 | A melt cup for die casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215033474U true CN215033474U (en) | 2021-12-07 |
Family
ID=79148611
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120728284.1U Withdrawn - After Issue CN215033474U (en) | 2021-04-09 | 2021-04-09 | A melt cup for die casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215033474U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113134590A (en) * | 2021-04-09 | 2021-07-20 | 广东鸿特精密技术（台山）有限公司 | A melt cup for die casting machine |
-
2021
- 2021-04-09 CN CN202120728284.1U patent/CN215033474U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113134590A (en) * | 2021-04-09 | 2021-07-20 | 广东鸿特精密技术（台山）有限公司 | A melt cup for die casting machine |
| CN113134590B (en) * | 2021-04-09 | 2025-01-24 | 广东鸿特精密技术（台山）有限公司 | A melting cup for a die casting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20211207 Effective date of abandoning: 20250124 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20211207 Effective date of abandoning: 20250124 |