CN215032448U - Anti-friction vertical take-up for drawing precision welding wire - Google Patents

Abstract

The utility model belongs to the technical field of welding wire processing equipment, and particularly discloses an anti-friction vertical take-up for precise welding wire drawing processing, which comprises a cylinder body, a wire feeding bracket and a rubber strip; the top of the cylinder body is connected with a wire feeding port of a wire feeding machine through a flange plate, a wire feeding support is arranged in the cylinder body, and a rubber adhesive tape is fixed on the inner wall of the cylinder body through a nylon binding belt; a welding wire reel is arranged inside the barrel body and below the wire feeding support, the welding wire reel comprises a paper tube, a coiling support seat is arranged at the bottom end of the paper tube, and a feeding frame is arranged at the top end of the paper tube; the cross-shaped wire feeding bracket is fixedly connected with the barrel body in four quadrant directions, the positioning is accurate, meanwhile, the wire feeding port of the wire feeding machine and the welding wire winding drum are connected through the vertical pipe, the guidance performance is good, the wire feeding machine is not easy to deform and is overlapped, and the wire collecting quality is ensured; the utility model discloses well rubber adhesive tape passes through the nylon ribbon and closely fixes on the barrel inner wall for prevent that the welding wire from bumping the section of thick bamboo wall of wiping, make the difficult damage in welding wire surface, easy operation, easily change.

Description

Anti-friction vertical take-up for drawing precision welding wire

Technical Field

The utility model relates to a welding wire processing equipment technical field specifically is a vertical receipts line of preventing bumping of accurate welding wire drawing process.

Background

The welding wire is the most basic material in the welding process, and is also the material with the largest consumption in the welding processing of submerged arc welding, gas shielded welding and the like. The welding wire is a metal wire which is melted during welding and filled in a joint (weld) of a welded workpiece, and is classified according to the regulations of the national standard "steel wire for welding (GB 1300-77), and the special steel wire for welding is classified into three types, i.e., carbon structural steel, alloy structural steel, and stainless steel. Although the welding wire has different materials, the preparation and processing modes are basically the same, and the welding wire can be made into the welding wire which meets the technical requirements of welding processing by straightening and drawing, plating, layer winding and other procedures from hot rolled round steel.

In the process of processing the welding wire, wire-rewinding equipment is required to be adopted to intensively collect the metal welding wire processed by wire drawing and the like, and the wire-rewinding equipment generally comprises a power system, a wire arranging mechanism, a winding drum and other main mechanisms; the take-up equipment is divided into a vertical type and a horizontal type according to the shape and the manufacture of the winding drum. The vertical type winding drum is a vertical structure, the winding is gradually wound from the bottom up layer by layer until the specification technical requirements are met, and the winding drum is suitable for winding drums with large specification weight. The horizontal type is that the winding drum adopts a horizontal structure, the winding is started from the near end to the far end one by one, and the winding is wound layer by layer until the specification technical requirements are met, so that the winding drum is suitable for the winding drum with smaller specification weight. The vertical take-up device is widely applied due to the characteristics of large range of applicable specifications and varieties, more welding wires wound in layers at one time, high efficiency and the like.

At present, the vertical take-up device adopts structural members such as a welding wire reel and a coil as carriers, the structural members rotate around a rotating shaft center at a high speed under the driving of a take-up power system, and the rotating force is used as power to drive a metal welding wire to be continuously wound on the carriers such as the reel in 360 degrees. Due to the fact that centrifugal force generated in high-speed rotation can cause outward drifting of the metal welding wire, particularly when the layer winding speed of the metal welding wire is inconsistent with the rotating speed of the winding drum, the metal welding wire drifting is aggravated to influence the quality of precise layer winding, and therefore the anti-collision vertical type winding line for drawing and processing the precise welding wire is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a vertical receipts line of preventing bumping of accurate welding wire drawing process to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an anti-friction vertical take-up for precise welding wire drawing processing comprises a cylinder, a wire feeding bracket and a rubber strip; the top of the cylinder body is connected with a wire feeding port of a wire feeding machine through a flange plate, the wire feeding support is arranged in the cylinder body, and a rubber adhesive tape is fixed on the inner wall of the cylinder body through a nylon binding belt; the welding wire winding drum is arranged inside the drum body and below the wire feeding support, the welding wire winding drum comprises a paper drum, a coiling support seat is arranged at the bottom end of the paper drum, and a material feeding frame is arranged at the top end of the paper drum.

Preferably, through holes are processed on the wall of the outer circumferential cylinder of the cylinder body according to four rows.

Preferably, the wire feeding support is in a cross-shaped structure and is fixedly connected with the cylinder body in four quadrant directions; the wire feeding support comprises a seamless steel pipe and four thread seats, wherein the seamless steel pipe comprises a first transverse pipe, a second transverse pipe, a longitudinal pipe and a vertical pipe; the first transverse pipe and the second transverse pipe are horizontally welded at the central part of the longitudinal pipe, the vertical pipe is vertically welded at the central part of the longitudinal pipe, the top end of the vertical pipe penetrates through the through hole of the core part of the flange plate, and the axial lead of the vertical pipe is vertically intersected with the axial lead of the longitudinal pipe, the axial lead of the first transverse pipe and the axial lead of the second transverse pipe; the four threaded seats are respectively arranged at two ends of the longitudinal pipe and one ends of the first transverse pipe and the second transverse pipe far away from the longitudinal pipe.

Preferably, the outer circumference section of thick bamboo wall of barrel all is equipped with the fixed orifices in the department that corresponds of screw thread seat, and the activity is equipped with the screw in the fixed orifices, and the head end and the screw thread seat threaded connection of screw.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses the wire feeding support of well "ten" style of calligraphy is accurate in location at four quadrant directions and barrel fixed connection, simultaneously, connects wire feeder wire feeding mouth and welding wire reel through the riser, and the guidance quality is good, and non-deformable folds and presses, guarantees to receive the line quality.

2. The utility model discloses well rubber adhesive tape passes through the nylon ribbon and closely fixes on the barrel inner wall for prevent that the welding wire from bumping the section of thick bamboo wall of wiping, make the difficult damage in welding wire surface, easy operation, easily change, and the effect lasts.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic view of the internal structure of the barrel of the present invention;

fig. 3 is a schematic cross-sectional structure view of the flange of the present invention;

FIG. 4 is a schematic top view of the wire feeding stand of the present invention;

FIG. 5 is a schematic structural view of the wire feeding stand according to the present invention;

FIG. 6 is a schematic cross-sectional view of FIG. 5;

FIG. 7 is a schematic structural view of the welding wire reel of the present invention;

fig. 8 is a schematic top view of the structure of fig. 7.

In the figure: 1. a barrel; 2. a flange plate; 3. a wire feeding port of the wire feeding machine; 4. a wire feeding support; 401. a threaded seat; 402. a first cross tube; 403. a second cross tube; 404. a longitudinal tube; 405. a riser; 5. a rubber strip; 6. nylon cable ties; 7. a paper tube; 8. a coil supporting seat; 9. a material feeding frame; 10. a through hole; 11. a screw; 12. and (5) finishing the welding wire.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Referring to fig. 1-8, the present invention provides a technical solution: an anti-friction vertical take-up for precise welding wire drawing processing comprises a barrel 1, a wire feeding bracket 4 and a rubber strip 5; the top of the barrel body 1 is connected with a wire feeding port 3 of a wire feeding machine through a flange plate 2, the wire feeding support 4 is arranged in the barrel body 1, and a rubber adhesive tape 5 is fixed on the inner wall of the barrel body 1 through a nylon binding belt 6, so that a protection effect is achieved on a finished welding wire 12, and the wire feeding device is safe, reliable, practical and efficient; the inside of barrel 1 is equipped with the welding wire reel in the below of wire feeding support 4, and the welding wire reel includes fiber container 7, and the bottom of fiber container 7 is equipped with coils supporting seat 8, coils the bottom and the rotatory admission machine of supporting seat 8 and is connected, can drive fiber container 7 through rotatory admission machine and rotate the receipts line, and the top of fiber container 7 is equipped with awards the material frame 9.

Furthermore, through holes 10 are processed on the wall of the outer circumference cylinder of the cylinder body 1 according to four rows, so that the weight of the cylinder body 1 is reduced, the stability in the wire winding process is guaranteed, the wire winding and feeding and layer winding working conditions in the cylinder body 1 can be conveniently observed, and meanwhile, the rubber strip 5 can be used as a binding and positioning working surface for multiple purposes.

Furthermore, the wire feeding support 4 is in a cross-shaped structure and is fixedly connected with the cylinder body 1 in four quadrant directions, and the positioning is accurate; the wire feeding support 4 comprises a seamless steel pipe and four thread seats 401, wherein the seamless steel pipe comprises a first transverse pipe 402, a second transverse pipe 403, a longitudinal pipe 404 and a vertical pipe 405; the first transverse pipe 402 and the second transverse pipe 403 are horizontally welded at the central part of the longitudinal pipe 404, the vertical pipe 405 is vertically welded at the central part of the longitudinal pipe 404, the top end of the vertical pipe 405 penetrates through a through hole in the core part of the flange plate 2, the vertical pipe 405 is connected with the wire feeding port 3 of the wire feeder and the welding wire winding drum, the wire feeding guidance is good, the wire feeding is not prone to deformation and overlapping, the wire winding quality is guaranteed, and the axial lead of the vertical pipe 405 is vertically intersected with the axial lead of the longitudinal pipe 404, the axial leads of the first transverse pipe 402 and the second transverse pipe 403; the four threaded seats 401 are respectively arranged at two ends of the longitudinal pipe 404 and at one ends of the first transverse pipe 402 and the second transverse pipe 403 far away from the longitudinal pipe 404.

Further, the outer circumference wall of the barrel body 1 is provided with fixing holes at corresponding positions of the thread seat 401, screws 11 are movably arranged in the fixing holes, and the head ends of the screws 11 are in threaded connection with the thread seat 401.

The working principle is as follows: when the wire winding machine is used, a finished welding wire 12 conveyed from the wire feeding mechanism is manually wound in the paper tube 7 area at the bottommost part of the outer side of the welding wire winding drum in advance, the rotary wire winding mechanism at the bottom of the wire winding support seat 8 is started, the precise layer winding and wire winding operation of the finished welding wire 12 is completed synchronously with the wire feeding mechanism, and a worker can observe the winding working condition of the wire winding layer in the barrel 1 through the through hole 10 in the wire winding operation process; the finished welding wire 12 is led in from the top end of the vertical pipe 405 and led out from the outlet of the wire feeding support, has good guidance performance, is not easy to deform and fold, ensures the wire take-up quality, is wound on the paper tube 7 outside the welding wire reel layer by layer under the driving of the rotation of the welding wire reel, is blocked by rubber strips uniformly arranged on the inner wall of the cylinder body 1 and does not collide with the inner wall of the cylinder body 1 due to the action of centrifugal force, and plays a good role in preventing collision and protecting the surface; after the winding layer winding processing of one set of welding wire winding drum is completed, the equipment is stopped, the drum body 1 is lifted, the welding wire winding drum is withdrawn, then the next welding wire winding drum is pushed, and the precise layer winding operation of the metal welding wire is completed in this way.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. An anti-friction vertical take-up for drawing and processing precise welding wires is characterized by comprising a barrel (1), a wire feeding bracket (4) and a rubber strip (5); the top of the cylinder body (1) is connected with a wire feeding port (3) of a wire feeding machine through a flange plate (2), the wire feeding support (4) is arranged in the cylinder body (1), and a rubber adhesive tape (5) is fixed on the inner wall of the cylinder body (1) through a nylon binding tape (6); the welding wire winding drum is arranged inside the drum body (1) and below the wire feeding support (4), the welding wire winding drum comprises a paper drum (7), a coiling support seat (8) is arranged at the bottom end of the paper drum (7), and a feeding frame (9) is arranged at the top end of the paper drum (7).

2. The anti-friction vertical take-up for the precise welding wire drawing processing of claim 1 is characterized in that: through holes (10) are processed on the wall of the outer circumferential cylinder of the cylinder body (1) according to four rows.

3. The anti-friction vertical take-up for the precise welding wire drawing processing of claim 1 is characterized in that: the wire feeding support (4) is of a cross-shaped structure and is fixedly connected with the cylinder body (1) in four quadrant directions; the wire feeding support (4) comprises a seamless steel pipe and four thread seats (401), wherein the seamless steel pipe comprises a first transverse pipe (402), a second transverse pipe (403), a longitudinal pipe (404) and a vertical pipe (405); the first transverse pipe (402) and the second transverse pipe (403) are horizontally welded at the central part of the longitudinal pipe (404), the vertical pipe (405) is vertically welded at the central part of the longitudinal pipe (404), the top end of the vertical pipe (405) penetrates through a through hole of a core part of the flange plate (2), and the axial line of the vertical pipe (405) is vertically intersected with the axial line of the longitudinal pipe (404), the axial line of the first transverse pipe (402) and the axial line of the second transverse pipe (403); the four threaded seats (401) are respectively arranged at two ends of the longitudinal pipe (404) and one ends, far away from the longitudinal pipe (404), of the first transverse pipe (402) and the second transverse pipe (403).

4. The anti-friction vertical take-up for the precise welding wire drawing processing of claim 1 is characterized in that: the outer circumference section of thick bamboo wall of barrel (1) all is equipped with the fixed orifices in the department that corresponds of screw thread seat (401), and the activity is equipped with screw (11) in the fixed orifices, and the head end and the screw thread seat (401) threaded connection of screw (11).

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