CN215031459U

CN215031459U - Shield constructs quick-witted high strength special bearing ring belt cleaning device

Info

Publication number: CN215031459U
Application number: CN202121437104.0U
Authority: CN
Inventors: 索广义; 邵秀华; 张�杰
Original assignee: Luoyang Xinkai Bearing Technology Co ltd
Current assignee: Luoyang Xinkai Bearing Technology Co ltd
Priority date: 2021-06-25
Filing date: 2021-06-25
Publication date: 2021-12-07
Anticipated expiration: 2031-06-25

Abstract

The utility model discloses a shield constructs quick-witted high strength special bearing ring belt cleaning device, including the backup pad, the top surface center of backup pad is equipped with rotatable rolling disc, the top of rolling disc has seted up the sliding tray, the inside of sliding tray is installed and is carried out the locking seat of location to the bearing ring, the top of backup pad is equipped with the mounting bracket, set up banding adjustment tank on the top surface of mounting bracket, the inside of adjustment tank is equipped with two movable seats that can horizontally slide; every the below of removing the seat all is equipped with the wash rack, install the air cylinder of inversion in the wash rack, the tip of air cylinder piston rod is equipped with the mounting disc, be fixed with on the mounting disc and carry out abluent clean sponge to the bearing ring. Has the advantages that: adopt the rolling disc to drive the bearing ring and remove to the clean sponge that utilizes cleans bearing ring inside and outside wall respectively, fixes a position the bearing ring through adjustable locking seat simultaneously, has promoted the suitability of device.

Description

Shield constructs quick-witted high strength special bearing ring belt cleaning device

Technical Field

The utility model relates to a bearing processing technology field, concretely relates to shield constructs quick-witted high strength special bearing ring belt cleaning device.

Background

The shield machine is a tunnel boring machine constructed by adopting a shield method, is widely applied to various underground boring projects, and is internally provided with a bearing for supporting equipment to work. In the process of this kind of bearing production, bearing ring can be through multichannel manufacturing procedure usually, wherein wash the process and can get rid of bearing ring surface adnexed dirt, so that carry out follow-up processing, traditional bearing ring's cleaning methods adopts artifical the processing more, efficiency when wasing is lower, and abluent precision is not enough, in addition, because the model of the bearing ring of factory inside production is different, its size of a dimension also diverse, the less bearing ring of size can adopt artifical abluent mode to handle, and the great bearing ring of size is not convenient for move and processes, need carry out the tipping gear, just can guarantee the cleaning performance, the practicality is relatively poor, can not satisfy present stage's washing needs, the practicality is not enough.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a shield constructs quick-witted high strength special bearing ring belt cleaning device in order to solve above-mentioned problem to bearing ring is lower at abluent in-process adoption manual handling's efficiency among the solution prior art, and intensity of labour is great, can't guarantee the cleaning precision simultaneously, simultaneously because different bearing ring's size is different, current cleaning equipment can not carry out abundant adaptation, the not enough technical problem of practicality. The utility model provides an adopt the rolling disc to drive the bearing ring and remove among the preferred technical scheme among a great deal of technical scheme, and utilize the clean sponge of adjustable position to clean bearing ring inside and outside wall respectively, the cleaning performance of bearing ring has been ensured, fix a position bearing ring through adjustable locking seat simultaneously, can satisfy the location needs of the bearing ring of different sizes of sizes, the suitability of device has been promoted, adopt the clean mode of mechanical type simultaneously, the labor intensity of workers is reduced, the cleaning efficiency is high, the practicality is strong technological effect, see the explanation below in detail.

In order to achieve the above purpose, the utility model provides a following technical scheme:

the utility model provides a shield constructs quick-witted high strength special bearing ring belt cleaning device, including the backup pad, the top surface center of backup pad is equipped with rotatable rolling disc, the below of backup pad is equipped with the bottom plate, be equipped with the driving motor who drives the rolling disc rotation on the bottom plate, the sliding tray has been seted up at the top of rolling disc, the inside of sliding tray is installed the locking seat that advances line location to the bearing ring, the top of backup pad is equipped with the mounting bracket, set up banding adjustment tank on the top surface of mounting bracket, the inside removal seat that can horizontally slide that is equipped with of adjustment tank;

every the below of removing the seat all is equipped with the wash rack, install the air cylinder of inversion in the wash rack, the tip of air cylinder piston rod is equipped with the mounting disc, be fixed with on the mounting disc and carry out abluent clean sponge to the bearing ring, be equipped with the transmission pipe that supplies with the washing liquid to clean sponge on the lateral wall of wash rack, two clean sponge pastes tight bearing ring's inner wall and outer wall respectively.

Preferably, the side wall of the locking seat is provided with a cushion pad which is abutted against the inner wall of the bearing ring, and the top of the locking seat is provided with a limiting bolt for fixing the position of the locking seat.

Preferably, the cleaning sponge is of an L-shaped structure and can be tightly attached to the side wall and the top surface of the bearing ring, and the end part, close to the mounting disc, of the transmission pipe is provided with a flow dividing pipe which can respectively supply cleaning liquid to the L-shaped structure of the cleaning sponge.

Preferably, the four corners of the supporting plate are respectively provided with a supporting rod, and the bottom plate is horizontally arranged between the supporting rods.

Preferably, the bottom plate is provided with a support bracket for supporting and limiting the driving motor.

Preferably, the supporting plate is provided with a slot for mounting the rotating disc, and the bottom of the slot is provided with a thrust bearing.

Preferably, the top surface of the rotating disc is provided with a non-slip mat.

Has the advantages that: adopt the rolling disc to drive the bearing ring and remove to utilize the clean sponge of adjustable position to clean respectively bearing ring inside and outside wall, ensured bearing ring's cleaning performance, fix a position bearing ring through adjustable locking seat simultaneously, can satisfy not unidimensional bearing ring's of a dimension location needs, promoted the suitability of device, adopt the clean mode of mechanical type simultaneously, reduced workman's intensity of labour, the cleaning efficiency is high, and the practicality is strong.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a front view of the present invention;

fig. 2 is a side view of the present invention;

fig. 3 is a top view of the present invention;

FIG. 4 is an internal structural view of the wash rack of the present invention;

fig. 5 is a partial enlarged view of the present invention at a in fig. 3.

The reference numerals are explained below:

1. a support bracket; 2. a support bar; 3. a support plate; 4. a movable seat; 5. a mounting frame; 6. a bearing ring; 7. a base plate; 8. a thrust bearing; 9. an adjustment groove; 10. a cleaning frame; 11. a non-slip mat; 12. rotating the disc; 13. a drive motor; 14. a sliding groove; 15. a locking seat; 16. cleaning the sponge; 17. mounting a disc; 18. an adjusting cylinder; 19. a conveying pipe; 20. a shunt tube; 21. a cushion pad; 22. and a limiting bolt.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-5, the utility model provides a shield constructs quick-witted high strength special bearing ring belt cleaning device, including backup pad 3, backup pad 3 is the flat board of horizontal arrangement, be used for supporting, the top surface center of backup pad 3 is equipped with rotatable rolling disc 12, rolling disc 12 can rotate on backup pad 3, thereby cooperate the bearing to wash processing, the below of backup pad 3 is equipped with bottom plate 7, bottom plate 7 and backup pad 3 are parallel to each other, be equipped with the driving motor 13 that drives rolling disc 12 rotatory on bottom plate 7, driving motor 13 adopts vertical arrangement, and the axis of rotation of driving motor 13 is connected through spline transmission with rolling disc 12, sliding tray 12's top has seted up sliding tray 14, sliding tray 14 is used for providing the mounted position to locking seat 15, sliding tray 14's internally mounted has the locking seat 15 that fixes a position bearing ring 6, the cross-section of locking seat 15 is the T type structure of inversion, can be matched with the sliding groove 14, thereby avoiding the locking seats 15 from being separated from the inside of the sliding groove 14 when positioning, the number of the locking seats 15 is two, when positioning the bearing ring 6, the two locking seats 15 can be respectively pushed to move in the sliding groove 14 and are tightly attached to the inner wall of the bearing ring 6, thereby positioning the bearing rings 6 with different sizes under the condition of ensuring the centering property, improving the stability of the bearing ring 6 in the cleaning process, the mounting frame 5 is arranged above the supporting plate 3, the mounting frame 5 is a frame with a U-shaped structure and is used for providing a support and a mounting part for the cleaning equipment, two side walls of the support frame are of an open structure, the bearing ring 6 can be conveniently placed by a worker for cleaning and processing, the top surface of the mounting frame 5 is provided with a strip-shaped adjusting groove 9, the adjusting groove 9 is internally provided with two moving seats 4 capable of horizontally sliding, the movable seat 4 can move in the adjusting groove 9 so as to adjust the position of the cleaning equipment, and the movable seat 4 can be installed and fixed by using screws so as to ensure the stability of the movable seat 4 in the using process;

a cleaning frame 10 is arranged below each movable seat 4, the cleaning frame 10 is fixedly arranged below the movable seat 4 through bolts, an inverted adjusting cylinder 18 is arranged in the cleaning frame 10, a piston rod of the adjusting cylinder 18 penetrates through the bottom of the cleaning frame 10, a mounting disc 17 is arranged at the end part of the piston rod of the adjusting cylinder 18, a cleaning sponge 16 for cleaning the bearing ring 6 is fixed on the mounting disc 17, a conveying pipe 19 for supplying cleaning liquid to the cleaning sponge 16 is arranged on the side wall of the cleaning frame 10, the top part of the conveying pipe 19 penetrates through the top part of the movable seat 4 and is communicated with an external water pump and a cleaning liquid storage box, the cleaning liquid can be pumped into the cleaning sponge 16 in the cleaning process of the bearing ring 6, and then oil stains and dust attached to the surface of the bearing ring 6 can be cleaned, the two cleaning sponges 16 are respectively attached to the inner wall and the outer wall of the bearing ring 6 and can respectively clean the inner ring and the outer ring of the bearing, thereby improving the cleaning efficiency of the bearing ring 6 while ensuring the cleaning effect of the bearing ring 6.

As shown in fig. 5, be equipped with the blotter 21 of butt on the bearing ring 6 inner wall on the lateral wall of locking seat 15, blotter 21 adopts rubber materials to make, can cushion when contacting with the bearing ring 6 inner wall, thereby when guaranteeing bearing ring 6 stability, it is impaired when avoiding bearing ring 6 to fix a position, the top of locking seat 15 is equipped with the spacing bolt 22 that is used for fixing locking seat 15 position, because locking seat 15 is the T type structure of invering with sliding tray 14, thereby can fix in sliding tray 14 through rotatory spacing bolt 22 with locking seat 15 butt rise, thereby fix bearing ring 6.

As shown in fig. 4, the cleaning sponge 16 is an L-shaped structure and can be tightly attached to the side wall and the top surface of the bearing ring 6, wherein the cleaning sponge 16 can be replaced according to the size of the cleaned bearing ring 6 to improve the adaptability, by adopting the structural design, the contact area between the cleaning sponge 16 and the surface of the bearing ring 6 can be increased, so as to ensure the cleaning effect of the bearing ring 6, the end part of the transmission pipe 19, which is close to the mounting plate 17, is provided with the shunt pipe 20, so as to respectively supply the cleaning liquid to the L-shaped structure of the cleaning sponge 16, so as to ensure the uniformity of the cleaning liquid coated on the surface of the bearing ring 6.

As shown in fig. 1 and 2, the support plates 3 are respectively provided with one support rod 2 at four corners, the bottom plate 7 is horizontally installed between the support rods 2, the support plates 3 can be supported by the support rods 2, and the driving motor 13 is supported by the bottom plate 7 in cooperation with the support bracket 1.

As shown in fig. 2, a support bracket 1 for supporting and limiting the driving motor 13 is arranged on the bottom plate 7, and the support bracket 1 can limit the output shaft of the driving motor 13, so as to ensure the stability of the driving motor 13 in the working process.

As shown in fig. 2, offer the fluting that is used for installing rolling disc 12 on the backup pad 3, the water conservancy diversion hole of equipartition is seted up to this grooved bottom, can make the washing liquid in the cleaning process pass the circulation of water conservancy diversion hole, avoid piling up on backup pad 3, meanwhile, the workman can be with the container in bottom plate 7 below, make the container collect and recycle the washing liquid, and reduce cost, grooved bottom is equipped with thrust bearing 8, adopt thrust bearing 8's design, can make rolling disc 12 rotate on thrust bearing 8.

As shown in fig. 2, 3 and 5, the anti-slip pad 11 is disposed on the top surface of the rotating disc 12, and the design of the anti-slip pad 11 can increase the friction force between the bearing ring 6 and the rotating disc 12, thereby ensuring the stability of the bearing ring 6 during the rotation process.

By adopting the structure, before the cleaning device is used, a worker horizontally places the bearing ring 6 to be cleaned on the surface of the rotating disc 12 on the supporting plate 3, then correspondingly adjusts the positions of the two locking seats 15 in the sliding groove 14 to ensure that the bearing ring 6 and the supporting plate 3 are concentrically positioned, and utilizes the limiting bolt 22 to limit and fix the locking seats 15, then the worker adjusts the position of the moving seat 4 in the adjusting groove 9 at the top of the mounting frame 5, fixes the moving seat by utilizing a screw, and controls the adjusting cylinder 18 to move downwards, so that the two cleaning sponges 16 are respectively attached to the inner wall and the outer wall of the bearing ring 6, and the positioning operation of the bearing ring 6 is completed;

when the cleaning device is used, workers control an external water pump connected with a transmission pipe 19 to be started, so that cleaning liquid in the cleaning liquid is pumped out from the interior of a storage tank and is guided into a cleaning sponge 16 through the transmission pipe 19, then a driving motor 13 in a support bracket 1 works to drive a rotating disc 12 to rotate, so that a bearing ring 6 on the rotating disc 12 rotates together, the bearing ring 6 can be contacted with the cleaning sponge 16 in the rotating process, so that the cleaning liquid is uniformly coated on the inner wall and the outer wall of the bearing ring 6, oil stains and dust attached to the bearing ring 6 can be sufficiently cleaned after a period of rotation, the cleaning liquid generated in the cleaning process can flow along through holes on the bottom surface of a groove on the surface of a support plate 3 under the action of gravity and fall into a container stored on a bottom plate 7 to be collected, and the cleanness of a production environment is ensured, then stopping driving the motor 13 and the external water pump, controlling the adjusting cylinder 18 to reset, taking down the bearing ring 6 from the rotating disc 12, turning over the bearing ring to enable the unwashed surface of the bearing ring 6 to face upwards, repeating the operation, enabling the cleaning sponges 16 on the two mounting discs 17 to be respectively abutted against the outer wall of the bearing ring 6 again to complete positioning, repeating the cleaning operation, and finally taking down the cleaned bearing ring 6 to complete the use process of the whole device;

adopt rolling disc 12 to drive bearing ring 6 and remove to utilize the clean sponge 16 of adjustable position to clean respectively bearing ring 6 inside and outside wall, ensured bearing ring 6's cleaning performance, fix a position bearing ring 6 through adjustable locking seat 15 simultaneously, can satisfy the location needs of different size of a dimension's bearing ring 6, promoted the suitability of device, adopt the clean mode of mechanical type simultaneously, reduced workman's intensity of labour, the cleaning efficiency is high, therefore, the clothes hanger is strong in practicability.

The above embodiments are only specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or substitutions within the technical scope of the present invention, and all should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. The utility model provides a shield constructs quick-witted high strength special bearing ring belt cleaning device, includes backup pad (3), its characterized in that: a rotatable rotating disc (12) is arranged at the center of the top surface of the supporting plate (3), a bottom plate (7) is arranged below the supporting plate (3), a driving motor (13) for driving the rotating disc (12) to rotate is arranged on the bottom plate (7), a sliding groove (14) is formed in the top of the rotating disc (12), a locking seat (15) for positioning the bearing ring (6) is arranged inside the sliding groove (14), a mounting frame (5) is arranged above the supporting plate (3), a strip-shaped adjusting groove (9) is formed in the top surface of the mounting frame (5), and two moving seats (4) capable of sliding horizontally are arranged inside the adjusting groove (9);

every the below of removing seat (4) all is equipped with wash rack (10), install the air adjusting cylinder (18) of invering in wash rack (10), the tip of air adjusting cylinder (18) piston rod is equipped with mounting disc (17), be fixed with on mounting disc (17) and carry out abluent clean sponge (16) to bearing ring (6), be equipped with on the lateral wall of wash rack (10) and supply with transmission pipe (19) of washing liquid to clean sponge (16), two clean sponge (16) paste the inner wall and the outer wall of tight bearing ring (6) respectively.

2. The device for cleaning the high-strength special bearing ring of the shield tunneling machine according to claim 1, characterized in that: be equipped with blotter (21) of butt on bearing ring (6) inner wall on the lateral wall of locking seat (15), the top of locking seat (15) is equipped with and is used for carrying out spacing bolt (22) fixed to locking seat (15) position.

3. The device for cleaning the high-strength special bearing ring of the shield tunneling machine according to claim 1, characterized in that: the cleaning sponge (16) is of an L-shaped structure and can be tightly attached to the side wall and the top surface of the bearing ring (6), the end part, close to the mounting disc (17), of the transmission pipe (19) is provided with a shunt pipe (20), and cleaning liquid can be supplied to the L-shaped structure of the cleaning sponge (16) respectively.

4. The device for cleaning the high-strength special bearing ring of the shield tunneling machine according to claim 1, characterized in that: the supporting plate is characterized in that supporting rods (2) are arranged at four corners of the supporting plate (3), and the bottom plate (7) is horizontally arranged among the supporting rods (2).

5. The device for cleaning the high-strength special bearing ring of the shield tunneling machine according to claim 1, characterized in that: and the bottom plate (7) is provided with a bearing bracket (1) for supporting and limiting the driving motor (13).

6. The device for cleaning the high-strength special bearing ring of the shield tunneling machine according to claim 1, characterized in that: the supporting plate (3) is provided with a slot for mounting the rotating disc (12), and the bottom of the slot is provided with a thrust bearing (8).

7. The device for cleaning the high-strength special bearing ring of the shield tunneling machine according to claim 1, characterized in that: and the top surface of the rotating disc (12) is provided with an anti-skid pad (11).