CN215026057U - A ball-type concentrator device that is used for tortoise-deer glue to always mix - Google Patents
A ball-type concentrator device that is used for tortoise-deer glue to always mix Download PDFInfo
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- CN215026057U CN215026057U CN202021638583.8U CN202021638583U CN215026057U CN 215026057 U CN215026057 U CN 215026057U CN 202021638583 U CN202021638583 U CN 202021638583U CN 215026057 U CN215026057 U CN 215026057U
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Abstract
The utility model provides a ball-type concentrator device that is used for tortoise deer glue to always mix, form through the pipe connection combination by ball-type cylinder type evaporating pot body and tubulation condenser, pipeline department through the connection is provided with vacuum valve and ordinary pressure valve, ball-type cylinder type evaporating pot body embeds has scraper stirrer top to connect agitator motor, the concentrated combination with the vacuum low pressure of ordinary pressure high temperature has been realized well, set for the temperature and the vacuum of needs in the system, governing valve and temperature sensor linkage carry out temperature control on the steam pipeline, and dispose foam detection device, the automatic evacuation valve of opening when detecting the foam, close the evacuation valve after the foam finishes. The problem of product quality stability caused by traditional equipment and technology in the industry is solved. The utility model discloses convenient operation can control effectively and adjust the length and the temperature of mixing the time totally, has reduced artificial error, has improved the production efficiency who mixes the process totally, has ensured product quality's stability.
Description
Technical Field
The utility model relates to a traditional chinese medicine tortoise-shell glue and deer-horn glue always mix technical field, specifically a ball-type concentrator device that is used for tortoise-deer-horn glue always to mix.
Background
The total mixing concentration is a key process step in the production process of the traditional Chinese medicine glue agent, and the length of the total mixing concentration time and the temperature during the total mixing are key parameters for determining the quality and the cost of the product. Under the condition of total mixing, the protein in the glue solution undergoes hydrolysis reaction, and the auxiliary material rock sugar and the extracted animal protein undergo Maillard reaction. The quality of the product is influenced by the length of the total mixing time and the temperature during the total mixing, different degrees of proteolysis, different degrees of Maillard reaction, different viscosity, color, aroma and transparency of the product. The total mixing concentration time is too long or the temperature is too high, the color and luster of the product are too deep, the transparency is reduced, meanwhile, the viscosity of the product is increased, and the adhesion is easy to occur. In addition, it also leads to an increase in production cost; the total mixing and concentrating time is insufficient or the temperature is insufficient, the product has light color and luster and no glue fragrance, and can not meet the standard requirements specified in Chinese pharmacopoeia.
At present, the total mixing and concentration mode commonly adopted by glue traditional Chinese medicine manufacturers is normal pressure concentration and manual operation. Under the condition of normal pressure concentration, the internal control standard requirement of the product moisture can be met after about 12 hours, the production efficiency is low, and the production cost is high. The viscosity, color and transparency of the product are not easy to control because the total mixing time is longer under the condition of normal pressure concentration. And due to the manual operation factor, the instability of the product quality is increased, and the difference between batches of the product quality is large. Although the excessive deep color of the product can be avoided by delaying the adding time of the auxiliary material rock sugar, the viscosity of the glue solution is increased when the rock sugar is added in a delaying way, the rock sugar is not easy to be completely and uniformly mixed with the glue solution, and the product quality is reduced on the contrary.
If vacuum low-temperature concentration equipment is adopted, although the concentration time can be shortened, the Maillard reaction time can be shortened, and the problem of heavier product color can be effectively solved, the product color is slightly light and the gum fragrance is insufficient due to short total mixing time, low total mixing temperature and insufficient Maillard reaction, so that the product can not be ensured to meet the product property standard and requirement specified in Chinese pharmacopoeia.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides a ball-type concentrator device that is used for tortoise-deer glue to always mix has solved because always mix time overlength and always mix the difficult control of technology, and then leads to product quality unstable, problem that production efficiency is low.
In order to achieve the above purpose, the utility model adopts the following technical scheme to realize: a spherical concentrator for total mixing of tortoise-deer gelatin is composed of spherical cylindrical evaporating tank, tubular condenser, PLC controller, etc.
The spherical cylindrical evaporation tank body is divided into an upper cavity and a lower cavity, the lower end of the upper cavity and the lower cavity are hemispherical tank bodies, the upper end of the upper cavity is a cylindrical tank body, and a manhole is arranged on the front side of the cylindrical tank body, so that the glue solution can be conveniently cleaned and observed dynamically. The internal scraper stirrer that has of jar connects top agitator motor, and the agitator incessantly stirs during the operation can the intensive mixing material to can promote the evaporation of water, shorten the concentration time. The upper end of the spherical cylindrical evaporation tank body is provided with a temperature sensor, a high-low liquid level sensor and a defoamer, and the lower end of the spherical cylindrical evaporation tank body is provided with a vacuum emptying valve, so that the temperature, the liquid level and the foam can be automatically controlled conveniently.
The shell and tube condenser is a cylindrical tank body, a cooling water inlet is arranged at the base part of the shell and tube condenser, a vacuumizing port is formed in the upper part of the shell and tube condenser, a cooling water outlet is formed in the upper part of the shell and tube condenser, the upper part of the shell and tube condenser is connected with the upper part of the spherical cylindrical evaporating tank through a pipeline, a vacuum valve and a normal pressure valve are arranged in the middle of a connecting pipeline, the vacuum valve and the normal pressure valve in the condenser pipeline are utilized, the glue solution in the spherical cylindrical evaporating tank can be concentrated in a vacuum and normal pressure total mixing mode, and the problems that the glue solution is unstable in color and luster and insufficient in fragrance due to the fact that a single concentration mode is used are solved. And the two mixing modes are operated in the same tank body, and only the modes need to be switched, so that the material transfer times are reduced, the production cost is reduced, and the labor intensity is reduced.
The control system is a touch screen type PLC controller, when required temperature and vacuum degree are set in the system, the regulating valve on the steam pipeline is linked with the temperature sensor to control the temperature, the control system is provided with a foam detection device, the emptying valve is automatically opened when foam is detected, and the emptying valve is closed after the foam is finished.
The utility model provides a ball-type concentrator device for always mix. Compared with the prior art, the method has the following beneficial effects.
1, this concentrator device is provided with vacuum valve and ordinary pressure valve through being provided with in condenser upper portion and the connecting tube on evaporating pot body upper portion, has realized always mixing in-process ordinary pressure and the concentrated combination of vacuum. The total mixing concentration is carried out in a vacuum state, the boiling point of the materials is reduced, and the concentration time is shortened; the normal pressure concentration can ensure the caramelization reaction and the Maillard reaction to be carried out, and ensure the color and the smell of the product to accord with the standard specified by Chinese pharmacopoeia. Through the combination of normal pressure and vacuum concentration, the time nodes of normal pressure concentration and vacuum concentration are designed according to the characteristics of the product, and the total mixing time can be effectively adjusted and controlled.
2, this concentrator device adopts scraper blade stirring decompression concentration technique, can be used for stirring concentration under the vacuum condition, is favorable to always mixing the combination of in-process ordinary pressure concentration and vacuum concentration, simultaneously, because glue solution viscosity is very big, scraper blade agitator can prevent that the glue solution from remaining on ball-type concentrator tank wall for a long time, avoids appearing in the concentration process because of being heated the uneven situation that leads to partial glue solution reaction excessively, product quality is unstable.
3, this concentrator device, through the temperature sensor of PLC controller and setting, height level sensor, the defoamer, steam control valve, vacuum blowoff valve etc. carries out automated control to always mixing temperature, liquid level and the foam of in-process, has eliminated the great influence of error among the manual control, has guaranteed product quality's stability.
Drawings
Fig. 1 is a partial sectional view (a-a) of the present invention.
Fig. 2 is a plan view of the present invention.
In the figure: 1-stirrer motor, 2-temperature sensor, 3-defoamer, 4-evaporation tank, 5-steam valve, 6-steam regulating valve, 7-PLC controller, 8-atmospheric valve, 9-vacuum valve, 10-cooling water outlet, 11-tubulation condenser, 12-cooling water inlet, 13-vacuumizing port, 14-vacuum emptying valve, 15-scraper stirrer, 16-high and low liquid level sensor, 17-feeding valve, 18-discharging valve
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a spherical concentrator device for total mixing of tortoise-deer glue comprises a spherical cylindrical evaporating tank body (4), a tube array condenser (11), a PLC (programmable logic controller) (7), and a connecting pipeline between the evaporating tank body (4) and the tube array condenser (11).
And starting the PLC, selecting an automatic option in the control system, and pressing a start key according to the set parameters of the production process to automatically finish the vacuum concentration operation. The specific implementation is as follows: the vacuum pump that is connected to evacuation mouth (13) is opened, opens vacuum valve (9) evacuation, opens cooling water business turn over valve (10, 12) simultaneously, when the vacuum degree to the setting value, opens feed valve (17), opens heater steam valve (5), and steam control valve (6) and temperature sensor (2) linkage carry out temperature control, start agitator motor (1), drive scraper blade agitator (15) and begin to stir, carry out the vacuum concentration operation.
During the concentration process, if the foam generating is detected by the foam breaker (3), the vacuum emptying valve (14) is opened to eliminate the foam.
When in use, if the high-low liquid level sensor (16) detects that the liquid level of the glue solution is lower than the minimum set value, the feeding valve (17) is opened, and the glue solution is pumped in; if the liquid level of the glue solution is detected to reach the maximum set value, the feeding valve (17) is closed, and the glue solution stops being pumped. In the concentration process, after vacuum concentration is carried out for a set time, the touch screen of the PLC (7) is clicked, the vacuum valve (9) is closed, the vacuum emptying valve (14) is opened, the normal pressure valve (8) is opened, the normal pressure total mixing concentration operation is carried out, when the materials are concentrated to the required concentration, the steam valve is closed, and the discharging valve (18) can be opened to discharge the materials.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a ball-type concentrator device that is used for tortoise deer glue to always mix, includes the ball-type cylinder type evaporating pot body, tubulation condenser, control system, its characterized in that: the spherical concentrator is divided into an upper cavity and a lower cavity, the lower end of the spherical concentrator is a hemispherical tank body, and the upper end of the spherical concentrator is a cylindrical tank body; the tubular condenser is connected with the spherical cylindrical evaporation tank body through a pipeline; the steam regulating valve and the temperature sensor are linked to control the temperature and combine to form a heating control system.
2. The spherical concentrator device for total mixing of deer-tortoise glue according to claim 1, wherein said spherical cylindrical evaporator tank has a scraper stirrer inside and connected to a top stirrer motor.
3. The spherical concentrator device for total mixing of deer glue according to claim 1, wherein the tubular condenser is a cylindrical tank, the base part of the tubular condenser has a cooling water inlet and a vacuum outlet, the upper part of the tubular condenser has a cooling water outlet, the upper part of the tubular condenser is connected with the upper part of the spherical cylindrical evaporation tank through a pipeline, and the middle of the connecting pipeline is provided with a vacuum valve and a normal pressure valve.
4. The spherical concentrator device for total mixing of deer-bone glue according to claim 1, wherein the control system is formed by a touch screen, a temperature sensor, a level sensor, a density sensor and a defoamer, and the total mixing and concentration operation is automatically completed according to set parameters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021638583.8U CN215026057U (en) | 2020-08-10 | 2020-08-10 | A ball-type concentrator device that is used for tortoise-deer glue to always mix |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021638583.8U CN215026057U (en) | 2020-08-10 | 2020-08-10 | A ball-type concentrator device that is used for tortoise-deer glue to always mix |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215026057U true CN215026057U (en) | 2021-12-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021638583.8U Active CN215026057U (en) | 2020-08-10 | 2020-08-10 | A ball-type concentrator device that is used for tortoise-deer glue to always mix |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215026057U (en) |
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2020
- 2020-08-10 CN CN202021638583.8U patent/CN215026057U/en active Active
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