CN215019791U - Array type forming device - Google Patents
Array type forming device Download PDFInfo
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- CN215019791U CN215019791U CN202120377368.5U CN202120377368U CN215019791U CN 215019791 U CN215019791 U CN 215019791U CN 202120377368 U CN202120377368 U CN 202120377368U CN 215019791 U CN215019791 U CN 215019791U
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Abstract
The utility model provides an array type forming device, which comprises a workbench, wherein a cross sliding table mechanism is arranged on the workbench, a linear motor is connected on the cross sliding table mechanism, the linear motor comprises a point pressing rod capable of sliding up and down, a first array needle plate is arranged below the linear motor, the first array needle plate comprises a plurality of thin needle columns capable of sliding up and down, the point pressing rod is used for pressing the thin needle columns down, and the diameter of the point pressing rod is smaller than the minimum center distance of the adjacent thin needle columns; by utilizing a digitization technology, the virtual model is quickly converted into a real model, so that the participation of doctors is improved, and the windowing position outside the aortic stent body is conveniently and visually confirmed; the key points of the aorta virtual model data are extracted, the upper needle cylinder is pressed through the three-axis mechanism by utilizing the multilayer needle plate device, the model curved surface is fitted through the transitional flexible thin plate, the pressing times are greatly reduced, and the forming efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of auxiliary medical instrument and specifically relates to a be applied to array forming device that aortic support windowed.
Background
The existing commercialized pre-fenestrated or multi-branch aortic stent needs to upload the imaging data of a patient to an instrument manufacturer laboratory, an engineer uses imaging processing software to perform analysis processing to obtain the position relationship between each branch blood vessel and the aorta and the size and shape of an opening, and then windowing operation is performed on the stent according to the data. Such procedures do not allow the direct involvement of the operating physician, and are not customizable for emergency or emergency surgery. Therefore, the process is difficult to be widely developed, the whole operation process is time-consuming and labor-consuming, and the cost and risk are high. Moreover, the commercial bracket without windowing or branches has the defects of low windowing efficiency, insufficient precision and the like when the windowing treatment is carried out in the operation.
The prior art refers to CN 106618795 a, a method for performing aortic stent body external windowing by using a 3D printing model, which mainly uses 3D printing to convert a virtual model into a real model, but 3D printing is a continuous stacking method, the preparation time and printing time often exceed one hour, and the time is too long for customized limited surgery.
SUMMERY OF THE UTILITY MODEL
The utility model provides an array forming device through key point data fitting solid model, has solved traditional 3D printing technique, prints the problem of aorta model time overlength in succession.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: the utility model provides an array forming device, includes the workstation, is equipped with cross slip table mechanism on the workstation, is connected with linear electric motor in the cross slip table mechanism, and linear electric motor is equipped with first array faller including gliding point pressure stick from top to bottom, linear electric motor below, and first array faller includes a plurality of gliding thin needle posts from top to bottom, and the point pressure stick is used for pushing down thin needle post.
In the preferred scheme, a second array needle plate is arranged at the upper end of the first array needle plate and comprises a plurality of thick needle columns, the diameter of each thick needle column is larger than that of each thin needle column, and a flexible thin plate is arranged between each thick needle column and each thin needle column.
In the preferred scheme, still be equipped with a plurality of connecting rods between second array faller and the first array faller, first array faller and second array faller are connected respectively to the connecting rod both ends, and the hand screw passes second array faller and supports and lean on the connecting rod.
In the preferred scheme, the first array needle plate further comprises a damping box, a plurality of needle column sleeves are arranged in the damping box and are in sliding sleeve connection with the thin needle columns, positioning plates are arranged on two sides of the damping box, and the thin needle columns penetrate through the positioning plates.
In the preferred scheme, an air cavity is further arranged in the damping box, a one-way air valve is further arranged on the damping box, and the one-way air valve is communicated with the air cavity.
In the preferred scheme, one end of the damping box is further provided with an adjusting cavity, the adjusting cavity is communicated with the air cavity, a plunger is connected in the adjusting cavity in a sliding mode, a sealing ring is sleeved on the outer ring of the plunger, one end of the air cavity is further connected with an end cover, an adjusting jackscrew is connected in the end cover in a threaded mode and penetrates through the end cover to abut against the plunger.
In the preferred scheme, a bottom frame is arranged below the first array needle plate, and a positioning pin is arranged on the bottom frame and connected with the first array needle plate.
In the preferred scheme, still include first camera and first lamp plate, first camera and first lamp plate are established respectively in first array faller both sides, and first array faller both sides are equipped with second camera and second lamp plate respectively in addition.
In the preferred scheme, the fine needle columns are pressed down one by the point pressing rod, and the diameter of the point pressing rod is smaller than the center distance of the adjacent fine needle columns with the minimum distance.
The utility model has the advantages that: by utilizing a digitization technology, the virtual model is quickly converted into a real model, so that the participation of doctors is improved, and the windowing position outside the aortic stent body is conveniently and visually confirmed; key points of aorta virtual model data are extracted, a multi-layer needle plate device is utilized, an upper needle post is pressed through a three-axis mechanism, a model curved surface is fitted through a transitional flexible thin plate, the pressing times are greatly reduced, and the forming efficiency is improved; the Z shaft drives the point pressure rod to move up and down by adopting a linear motor, so that the speed is high and the efficiency is high; the camera with feedback detection is arranged, and whether the formed profile surface is in the same phase with a virtual model shot by CT and the like is detected by a method of cross gray detection in two vertical directions, so that the reliability of the device is improved.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic diagram of the present invention.
Fig. 2 is an enlarged view of the position a of the present invention.
Fig. 3 is a schematic view of the array needle plate of the present invention.
Fig. 4 is a cross-sectional view of the array needle plate of the present invention.
Fig. 5 is another sectional view of the array needle plate of the present invention.
Fig. 6 is a schematic view of the damping box of the present invention.
Fig. 7 is a schematic view of a second array needle plate of the present invention.
Fig. 8 is a sectional view of the second array needle plate of the present invention in operation.
Fig. 9 is a schematic view of the setting device of the present invention.
Fig. 10 is a simplified schematic diagram of the aorta model of the present invention.
In the figure: a work table 1; a ground leg 101; a cross sliding table mechanism 2; a linear motor 3; a point pressing rod 301; a first array needle plate 4; a damper box 401; a needle hub 402; fine needle pillars 403; a positioning plate 404; an air cavity 405; a one-way gas valve 406; a plunger 407; a seal ring 408; an end cap 409; adjusting the jackscrew 410; the adjustment chamber 411; a shaping device 5; a shaping film 501; a sizing nozzle 502; an ultraviolet lamp 503; a first lamp panel 6; a second lamp panel 7; a first camera 8; a second camera 9; a chassis 10; a positioning pin 1001; a hand-screwed screw 11; an aorta model 12; a branch 1201; a connecting rod 13; a thumb screw 14; a flexible sheet 15; a second array needle plate 16; thick needle 1601.
Detailed Description
As shown in fig. 1-10, an array type forming device comprises a workbench 1, a cross sliding table mechanism 2 is arranged on the workbench 1, a linear motor 3 is connected to the cross sliding table mechanism 2, the linear motor 3 comprises a pressing bar 301 capable of sliding up and down, a first array needle plate 4 is arranged below the linear motor 3, the first array needle plate 4 comprises a plurality of fine needle columns 403 capable of sliding up and down, and the pressing bar 301 is used for pressing the fine needle columns 403 down.
By using the virtual data of the aorta model 12 and the branches 1201 thereof, a key point position pressing program in a matrix form is written, the cross sliding table mechanism 2 and the linear motor 3 are controlled to drive the point pressing rod 301 to press the thin needle pillars 403 at the designated positions, so that the thin needle pillars 403 are combined into a required profile surface, and the first array needle plate 4 can be quickly detached and taken away for use.
The diameter of the point pressing rod 301 is smaller than the minimum center distance of the adjacent fine needle posts 403, only one fine needle post 403 is pressed down by the point pressing rod 3013 each time, the displacement path of the device X, Y direction is smaller than the path of the device in the Z direction, the cross sliding table mechanism 2 preferentially adopts a synchronous belt mechanism, the synchronous belt is faster than a screw rod, the heating problem of the screw rod structure is avoided during fast operation, and the cost is moderate; considering that the Z direction needs to be frequently moved up and down, the Z axis of the device adopts the linear motor 3, and compared with the traditional structure, the device has the advantages of high speed, high acceleration and deceleration speed and sensitive response, and is suitable for rapid and frequent reciprocating motion; the three-axis mechanism consisting of the cross sliding table mechanism 2 and the linear motor 3 adopts servo control, compared with the step control, the three-axis mechanism has the characteristic of semi-closed loop, the emitted pulse can be recorded, the laser interferometer can be used for actually measuring positioning data, and then the compensation algorithm is used for correcting the number of the emitted pulses, so that the positioning precision is compensated; the Z axis needs high precision, and the linear motor 3 can be additionally provided with a grating ruler to realize full closed-loop control and implement compensation positioning precision.
In a preferred scheme, a second array needle plate 16 is arranged at the upper end of the first array needle plate 4, the second array needle plate 16 comprises a plurality of thick needle columns 1601, the diameter of each thick needle column 1601 is larger than that of each thin needle column 403, and a flexible thin plate 15 is arranged between each thick needle column 1601 and each thin needle column 403.
The second array faller bar 16 has the same structural form as the first array faller bar 4, but the number of the thick pins 1601 is less than that of the thin pins 403, the number of the thick pins 1601 corresponds to the number of key points of the virtual model, such as turning points, extreme points and the like, the thick pins 1601 corresponding to X, Y coordinates is pressed down according to X, Y coordinates of the key points, and the Z-axis of the key points corresponds to the pressing-down distance of the thick pins 1601; the periphery of the flexible thin plate 15 is fixed, the thick needle pillars 1601 are pressed down to drive the flexible thin plate 15 to deform and press down the thin needle pillars 403, and finally a required contour surface is obtained; the flexible thin plate 15 can be a silica gel plate or a rubber plate with proper hardness and thickness, and has a certain resilience force, so that the free part which is not contacted with the thick needle pillar 1601 or the thin needle pillar 403 is ensured to be transited by a uniform curved surface.
Because the aorta is thicker and is a continuous curved surface and is not a section, the final contour surface within the error allowable range can be obtained by uniformly transiting and pressing down the fine needle pillars 403 by using the flexible thin plate 15 through the needle-less control key points, but the number of the pressed down points can be greatly reduced, for example, the number of the fine needle pillars 403 of the first array needle plate 4 is 30x60=1800, the number of the coarse needle pillars 1601 of the second array needle plate 16 is 15x30=450, the number is only one fourth of the original number, the beat time of pressing one needle is about 3s, and the total time is about 450x3=1350s =22.5 min; according to actual needs, the needle plates with less needles can be continuously superposed on the upper layer of the second array needle plate 16, so that the time is further shortened, and the forming efficiency of the virtual model is greatly improved.
In a preferable scheme, a plurality of connecting rods 13 are further arranged between the second array needle plate 16 and the first array needle plate 4, two ends of each connecting rod 13 are respectively connected with the first array needle plate 4 and the second array needle plate 16, and the hand screw 14 penetrates through the second array needle plate 16 and abuts against the connecting rods 13.
In a preferable scheme, the array needle plate 4 further comprises a damping box 401, a plurality of needle post sleeves 402 are arranged in the damping box 401, the needle post sleeves 402 are in sliding sleeve connection with the thin needle posts 403, positioning plates 404 are arranged on two sides of the damping box 401, and the thin needle posts 403 penetrate through the positioning plates 404;
an air cavity 405 is further arranged in the damping box 401, a one-way air valve 406 is further arranged on the damping box 401, and the one-way air valve 406 is communicated with the air cavity 405.
The holes in the positioning plate 404 are positioning holes, which play a positioning role for the fine needle columns 403, the surrounding skeleton and the upper and lower surfaces of the damping box 401 are rigid, the inner cavity is closed, the needle column sleeve 402 is made of flexible materials such as rubber or silica gel, when the air cavity 405 is inflated, each fine needle column 403 is subjected to uniform extrusion force with equal size and uniform unit area, the needle column sleeve 402 generates certain friction resistance to the fine needle columns 403, the resistance to each fine needle column 403 can be uniformly adjusted by adjusting air pressure, so that the fine needle columns 403 can hover, and the phenomenon of 'carriage slipping' that the positions of the fine needle columns 403 overshoot when in rapid collision or extrusion is prevented.
In a preferable scheme, one end of the damping box 401 is further provided with an adjusting cavity 411, the adjusting cavity 411 is communicated with an air cavity 405, a plunger 407 is connected in the adjusting cavity 411 in a sliding mode, a sealing ring 408 is sleeved on the outer ring of the plunger 407, one end of the air cavity 405 is further connected with an end cover 409, an adjusting jackscrew 410 is connected in the end cover 409 in a threaded mode, and the adjusting jackscrew 410 penetrates through the end cover 409 and abuts against the plunger 407.
The volume of the air chamber 405 can be changed by rotating the adjusting jackscrew 410, thereby changing the air pressure.
In the preferred scheme, a chassis 10 is arranged below the array needle plate 4, a positioning pin 1001 is arranged on the chassis 10, the positioning pin 1001 is connected with the array needle plate 4, a plurality of hand-screwed screws 11 are further arranged, and the hand-screwed screws 11 penetrate through the array needle plate 4 and abut against the positioning pins 1001.
In the preferred scheme, still include first camera 8 and first lamp plate 6, first camera 8 and first lamp plate 6 are established respectively in first array faller 4 both sides, and first array faller 4 other both sides are equipped with second camera 9 and second lamp plate 7 respectively.
The first camera 8 and the first lamp panel 6 preferentially select white LED lamp panels, can emit uniform background light, and take two pictures in the vertical direction by adjusting the light brightness and the light sensitivity of the opposite side camera; the lower end of the fine needle pillar 403 is preferably made of a semi-transparent material, taking a fine needle pillar 3 as an example, since the descending height of each needle pillar in the row is different, and the number of the fine needle pillars 3 through which light passes is different for a certain height point, the brightness of the light is weakened to different degrees, the gray value of the point of each shot picture is larger when the brightness is larger, after the shot picture is converted into a gray map, the gray values corresponding to different pixel blocks are different, an algorithm is established through the gray maps of the pictures in two directions to calculate the actual coordinate point at the lower end of each fine needle pillar 3, the actual coordinate point is compared with the theoretical coordinate point of the execution program to obtain an error value, if the error value is smaller than an allowable value, the error value is ignored, and if the error value is larger than the allowable value, the height of the needle is corrected through an adjusting mechanism.
In a preferred scheme, the pressing rods 301 press down the fine needle pillars 403 one by one, and the diameter of the pressing rods 301 is smaller than the center distance of the nearest adjacent fine needle pillars 403, so that a plurality of fine needle pillars 403 are prevented from being pressed down at one time.
The lower end of the workbench 1 is provided with a plurality of feet 101, the height of the feet 101 is adjustable, and workers with different heights can use the feet conveniently.
In the preferred scheme, the device further comprises a shaping device 5, wherein the shaping device 5 comprises a shaping film 501 and a shaping glue nozzle 502, the fine needle column 403 is pressed downwards to deform the shaping film 501, and the shaping glue nozzle 502 is used for spraying shaping glue to the shaping film 501.
In a preferred embodiment, the glue sprayed by the sizing nozzle 502 is an ultraviolet glue, and the sizing device 5 further includes an ultraviolet lamp 503, and the ultraviolet lamp 503 is used for irradiating the sizing film 501.
The setting time of the fast-drying ultraviolet glue is about 30s generally, the forming time can be greatly saved, materials with fine gaps such as textile fabrics can be selected as the forming film 501, the forming glue nozzle 502 sprays a proper amount of ultraviolet glue to the textile fabrics, the ultraviolet glue is solidified after the ultraviolet lamp 503 irradiates, the textile fabrics are quickly formed into a model of the aorta model 12 with branches 1201, the textile fabrics are lighter and low in cost, and the fast-drying ultraviolet glue is more convenient to use on site compared with the array needle plate 4 and is suitable for batch fast forming.
The molding method is as follows,
s1, carrying out CT or nuclear magnetic scanning on the aorta to obtain a DICOM file with image data;
s2, processing the DICOM file, extracting useful part data, and converting into three-dimensional digital software intermediate formats such as STL, STEP, IGS, etc.;
s3, analyzing and extracting the coordinates of the key points, and converting the coordinates into a three-dimensional digital software intermediate format;
s4, processing the coordinate data of the key points by using three-dimensional processing software UG, mastercam and the like, and compiling a pressing path code file;
s5, filling air into the air cavity 405 by using the one-way air valve 406, and enabling the needle column sleeve 402 to tightly hold the thin needle column 403 by air pressure to form certain frictional resistance;
s6, rotating the adjusting jackscrew 410 to change the position of the plunger 407, so that the air pressure in the air cavity 405 is changed along with the change of the position of the plunger 407, and the frictional resistance is adjusted to a proper value;
s7, guiding the pressing path code file into control software of a three-axis servo mechanism consisting of the cross sliding table mechanism 2 and the linear motor 3, starting the control software, controlling the point pressing rod 301 to press the thick needle pillar 1601 downwards, and pressing the flexible thin plate 15 downwards by the thick needle pillar 1601 to enable the flexible thin plate 15 to sink at the position and press the thin needle pillar 403 downwards;
s8, after the first pressing is finished, the point pressing rod 301 is lifted, the coordinate position is switched to press the other thick needle pillar 1601, and the operation is repeated until the program is finished;
s9, after the procedure is completed, the flexible thin plate 15 is pressed and deformed into a specific contour surface, and the contour surface presses the upper end of the thin needle pillar 403, so that the lower end of the thin needle pillar 403 forms a contour surface close to the flexible thin plate 15;
s10, opening the first back plate 6 and the second back plate 7, taking a picture by using the first camera 8 and the second camera 9, detecting the descending height of the fine needle pillars 403, comparing the height values of different fine needle pillars 403 with theoretical data, rotating the adjusting jackscrew 410 if the height values are correct, increasing the air pressure in the air cavity 405, and locking the fine needle pillars 403;
s11, taking down the first array needle plate 4, putting the first array needle plate 4 on a shaping device, and pressing the shaping device downwards at the lower end of the fine needle column 403 to enable the shaping device to form a certain shape;
s12, sterilizing the shaping device by high-pressure steam, ethylene oxide and other sterilization modes, and taking out for later use;
s13, placing the aorta stent in a shaping device, and marking the position of the aorta stent at a branch opening;
s14, directly windowing at the marked position or taking out the aortic stent and windowing at the marked position.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and should not be considered as limitations of the present invention, and the protection scope of the present invention should be defined by the technical solutions described in the claims, and includes equivalent alternatives of technical features in the technical solutions described in the claims. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.
Claims (9)
1. An array type forming device is characterized in that: including workstation (1), be equipped with cross slip table mechanism (2) on workstation (1), be connected with linear electric motor (3) on cross slip table mechanism (2), linear electric motor (3) are equipped with first array faller (4) including gliding point pressure stick (301) from top to bottom, linear electric motor (3) below, and first array faller (4) include gliding thin needle post (403) from top to bottom of a plurality of, and point pressure stick (301) are used for pushing down thin needle post (403).
2. The array-forming apparatus of claim 1, wherein: the upper end of the first array needle plate (4) is provided with a second array needle plate (16), the second array needle plate (16) comprises a plurality of thick needle columns (1601), the diameter of each thick needle column (1601) is larger than that of each thin needle column (403), and a flexible thin plate (15) is arranged between each thick needle column (1601) and each thin needle column (403).
3. The array-forming apparatus of claim 2, wherein: still be equipped with a plurality of connecting rods (13) between second array faller (16) and first array faller (4), first array faller (4) and second array faller (16) are connected respectively at connecting rod (13) both ends, and hand screw (14) pass second array faller (16) and lean on connecting rod (13).
4. The array-forming apparatus of claim 1, wherein: the first array needle plate (4) further comprises a damping box (401), a plurality of needle column sleeves (402) are arranged in the damping box (401), the needle column sleeves (402) are in sliding sleeve connection with the fine needle columns (403), positioning plates (404) are arranged on two sides of the damping box (401), and the fine needle columns (403) penetrate through the positioning plates (404).
5. The array-forming apparatus of claim 4, wherein: an air cavity (405) is further arranged in the damping box (401), a one-way air valve (406) is further arranged on the damping box (401), and the one-way air valve (406) is communicated with the air cavity (405).
6. The array-forming apparatus of claim 5, wherein: damping case (401) one end still is equipped with adjustment chamber (411), adjustment chamber (411) and air cavity (405) intercommunication, sliding connection has plunger (407) in adjustment chamber (411), plunger (407) outer lane cover has sealing washer (408), air cavity (405) one end still is connected with end cover (409), threaded connection has adjustment jackscrew (410) in end cover (409), adjustment jackscrew (410) pass end cover (409) and lean on plunger (407).
7. The array-forming apparatus of claim 1, wherein: a bottom frame (10) is arranged below the first array needle plate (4), a positioning pin (1001) is arranged on the bottom frame (10), and the positioning pin (1001) is connected with the first array needle plate (4).
8. The array-forming apparatus of claim 1, wherein: still include first camera (8) and first lamp plate (6), establish respectively in first array faller (4) both sides first camera (8) and first lamp plate (6), and first array faller (4) other both sides are equipped with second camera (9) and second lamp plate (7) respectively.
9. The array-forming apparatus of claim 1, wherein: the pressing rods (301) press the fine needle columns (403) one by one, and the diameter of each pressing rod (301) is smaller than the center distance of the adjacent fine needle columns (403) with the smallest distance.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120377368.5U CN215019791U (en) | 2021-02-19 | 2021-02-19 | Array type forming device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202120377368.5U CN215019791U (en) | 2021-02-19 | 2021-02-19 | Array type forming device |
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| CN215019791U true CN215019791U (en) | 2021-12-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112932732A (en) * | 2021-02-19 | 2021-06-11 | 武汉市中心医院 | Virtual model forming device and method based on key point control |
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2021
- 2021-02-19 CN CN202120377368.5U patent/CN215019791U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112932732A (en) * | 2021-02-19 | 2021-06-11 | 武汉市中心医院 | Virtual model forming device and method based on key point control |
| CN112932732B (en) * | 2021-02-19 | 2024-03-01 | 武汉市中心医院 | Virtual model forming device and method based on key point control |
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