CN215011223U - Temperature adjusting mechanism of charger - Google Patents

Temperature adjusting mechanism of charger Download PDF

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Publication number
CN215011223U
CN215011223U CN202120452433.6U CN202120452433U CN215011223U CN 215011223 U CN215011223 U CN 215011223U CN 202120452433 U CN202120452433 U CN 202120452433U CN 215011223 U CN215011223 U CN 215011223U
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China
Prior art keywords
adjusting
temperature
heat
control module
heat dissipation
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CN202120452433.6U
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Inventor
轩德丰
邵纯钢
倪志芳
朱则行
陈岑
洪平
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Hangzhou Hangcha Cab Co ltd
Hangcha Group Co Ltd
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Hangzhou Hangcha Cab Co ltd
Hangcha Group Co Ltd
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Abstract

The utility model discloses a temperature adjusting mechanism of a charger, which comprises a charger body, a charging module and a control module, wherein the charging module and the control module are positioned inside the charger body, the charging module is used for charging a battery system, the control module is used for controlling other devices in the charger body, the temperature adjusting mechanism also comprises a sensing system, a heating system, a refrigerating system, a radiating system and an adjusting mechanism, the sensing system is used for sensing the temperature of the connecting end of the charging module, the heating system is used for heating the charging module, the refrigerating system is used for cooling the charging module, the radiating system is used for radiating the charger body, and the adjusting mechanism is used for adjusting the radiating system, the charging efficiency is improved, and the adjusting mechanism is arranged, so that the charger can be subjected to all-dimensional heat dissipation.

Description

Temperature adjusting mechanism of charger
Technical Field
The utility model belongs to the technical field of the machine technique that charges and specifically relates to a temperature regulation mechanism who charges machine is related to.
Background
In the prior art, a high-power storage battery charger serving as a backup power source of a storage battery becomes a core component of a direct-current operating power source of a power system, and the performance of the charger directly determines the performance of the operating power source. Meanwhile, due to the increasing automation level of modern industrial production and the rapid development of microelectronic technology, especially the single chip microcomputer has the unique advantages of high integration level, strong function, high speed and the like, so that the single chip microcomputer is widely applied to the fields of industrial control, intelligent instruments, household appliances and the like. However, the prior art lacks a mechanism for regulating the temperature of the charger, and due to the influence of external environmental factors, the charger cannot be guaranteed to work at the optimum temperature all the time, so that the optimum performance of the charger is maintained.
The application numbers are: 201520937629.9 discloses a portable charger, which comprises a PSR control protection monitoring module, an AC input EMI module, a low-frequency rectification filter circuit, a three-phase passive PFC module, a DC power conversion module, a high-frequency rectification filter circuit, a DC output EMI module, a control module, an input detection protection circuit, an auxiliary power supply module, a phase shift resonance control module and a voltage current temperature detection module. Although the charger can enable the power supply to be always kept in a stable working state, the charger cannot be guaranteed to work at the optimum temperature all the time, and the working performance of the charger fluctuates under the influence of external environmental factors, so that the working efficiency is unstable.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a temperature regulation mechanism who charges machine.
In order to achieve the above object, the present invention provides a technical solution:
the utility model provides a temperature adjustment mechanism of machine charges, includes the machine body that charges, the module and the control module of charging, the module of charging and the control module all is located the machine body that charges is inside, the module of charging is used for charging battery system, the control module is used for controlling other devices in the machine body that charges, the module of charging with control module electric connection still includes sensing system, heating system, refrigerating system, cooling system and adjustment mechanism, and sensing system is used for the response the temperature of the module link that charges, heating system be used for doing the module that charges heats, refrigerating system be used for doing the module that charges cools down, cooling system is used for right the machine body that charges dispels the heat, and adjustment mechanism is used for adjusting cooling system.
The sensing system comprises a temperature controller, a first temperature sensor and a second temperature sensor, wherein the temperature controller is arranged in the control module, the first temperature sensor and the second temperature sensor are respectively connected with the input end and the output end of the charging module, and the control module is electrically connected with the first temperature sensor and the second temperature sensor.
The heating system comprises a heat-conducting plate, a heater and a heat exchanger, wherein the heat-conducting plate is attached to the charging module, the heater is arranged on one side of the heat-conducting plate, the input end of the heat-conducting plate is connected with the output end of the charging module, the output end of the heat exchanger is connected with the input end of the heater, the heater is connected with the heat exchanger, the heat exchanger is electrically connected with a temperature controller, and the control module controls the heater and the heat exchanger to work through the temperature controller.
Refrigerating system includes refrigeration pipe, condenser and compressor, the refrigeration pipe coils and establishes charging module surface, the output of condenser passes through the refrigeration pipe is connected with the input of heat exchanger, the heater with the condenser accomplishes the heat exchange through the refrigeration pipe of being connected with the heat exchanger, the output of heat exchanger with the input of compressor is connected, the output of compressor with the input of condenser is connected, the condenser and the compressor all with temperature controller electric connection, control module passes through temperature controller control the condenser and the compressor work.
The heat dissipation system comprises a radiator and a heat dissipation fan, the radiator is arranged on the other side of the heat conduction plate and tightly attached to the heat conduction plate, the radiator is arranged in parallel with the heat dissipation fan, the radiator and the heat dissipation fan are both electrically connected with a temperature controller, and a control module controls the radiator and the heat dissipation fan through the temperature controller.
Adjustment mechanism is including adjusting the slide rail, adjusting electric jar and adjusting the slider, it has two, two to adjust the slide rail and set up side by side machine body one side and with machine body fixed connection charges, it sets up to adjust electric jar adjust slide rail one side and with adjust slide rail fixed connection, adjusting the slider has two, two adjusting the slider sets up respectively two adjust on the slide rail and with adjust slide rail sliding connection, it can drive to adjust the electric jar adjusting the slider is in slide on the regulation slide rail, adjust electric jar and control module electric connection.
Still include the heat dissipation support, the heat dissipation support setting just with adjusting slider fixed connection in two adjusting slider upper ends, cooling fan sets up heat dissipation support inboard and with heat dissipation support fixed connection.
And an electromagnetic valve for opening or closing the refrigerating pipe passage is arranged between the condenser and the compressor and is electrically connected with the control module.
The charger is characterized by further comprising two ventilation openings, wherein the two ventilation openings are arranged on two sides of the charger body oppositely.
A filter screen is arranged at the vent.
The utility model has the advantages that:
simple structure through heating system, refrigerating system and cooling system cooperation, can guarantee to charge the operating environment temperature of machine and remain stable to make the working property of charging machine be in stable state all the time, improve charge efficiency, and be equipped with adjustment mechanism, can adjust cooling system's operating position according to actual operating condition, carry out all-round heat dissipation to charging machine, the heat dissipation is even, provides the radiating efficiency, and the practicality is strong.
Drawings
Fig. 1 is a block diagram of the sensing system, the heating system, the refrigerating system and the heat dissipation system of the present invention;
FIG. 2 is an electrical connection diagram of the present invention;
fig. 3 is a schematic view of the working state of the present invention.
In the figure: 1. a charger body; 2. a heat radiation fan; 3. adjusting the slide rail; 4. adjusting an electric cylinder; 5. adjusting the sliding block; 6. a heat dissipation bracket.
Detailed Description
The invention will be described in further detail with reference to the accompanying drawings,
the utility model provides a temperature adjustment mechanism who charges machine, including charging machine body 1, charge module and control module all are located charging machine body 1 inside, the module of charging is used for charging to battery system, control module is arranged in controlling other devices that charge machine body 1, charge module and control module electric connection, still include sensing system, heating system, refrigerating system, cooling system and adjustment mechanism, sensing system is used for the temperature of the module link that charges of response, heating system is used for heating for the module that charges, refrigerating system is used for cooling for the module that charges, cooling system is used for dispelling the heat to charging machine body 1, adjustment mechanism is used for adjusting cooling system, the utility model discloses sensing system, heating system, refrigerating system and cooling system structure block diagram are shown in fig. 1.
Sensing system includes temperature controller, first temperature sensor and second temperature sensor, temperature controller sets up in control module, first temperature sensor and second temperature sensor are connected with the input and the output of the module of charging respectively, control module and the equal electric connection of first temperature sensor and second temperature sensor, sensing system passes through temperature controller, first temperature sensor and the cooperation of second temperature sensor, detect the temperature of the module input of charging and output, and turn into during signal passback to control module with it, wherein, temperature controller is arranged in the power part of control system under control module's instruction, power part indicates: the first temperature sensor and the second temperature sensor are respectively used for monitoring the temperature of the input end and the output end of the charging module and converting the temperature into a signal to be transmitted back to the control module.
The heating system comprises a heat conducting plate, a heater and a heat exchanger, the heat conducting plate is attached to the charging module, the heater is arranged on one side of the heat conducting plate, the input end of the heater is connected with the output end of the charging module, the output end of the heat exchanger is connected with the input end of the heater, the heater and the heat exchanger are both electrically connected with the temperature controller, the control module controls the heater and the heat exchanger to work through the temperature controller, the heating system is matched with the heat conducting plate, the heater and the heat exchanger to heat the charger under the control of the temperature controller so as to increase the temperature of the charger, wherein, the heat-conducting plate is used for conducting heat, and the heat-conducting plate can make the heat conduction more even with the module laminating of charging, and the heater is used for heating the module of charging through the heat-conducting plate, and the heat exchanger is arranged in carrying out the reutilization of energy in heat conduction to the heating system that gives off among the refrigerating system refrigeration process.
The refrigerating system comprises a refrigerating pipe, a condenser and a compressor, wherein the refrigerating pipe is coiled on the surface of a charging module, the output end of the condenser is connected with the input end of a heat exchanger through the refrigerating pipe, a heater and the condenser complete heat exchange through the refrigerating pipe connected with the heat exchanger, the output end of the heat exchanger is connected with the input end of the compressor, the output end of the compressor is connected with the input end of the condenser, the condenser and the compressor are both electrically connected with a temperature controller, the control module controls the condenser and the compressor to work through the temperature controller, the refrigerating system is matched with the refrigerating pipe, the condenser and the compressor, a charger is cooled under the control of the temperature controller, the temperature of the charger is reduced, the refrigerating pipe is used for cooling the charging module while refrigerating, the condenser is used for matching with the refrigerating pipe to refrigerate the charging module, and meanwhile, the condenser is used for conducting heat emitted in the refrigerating process to the heating system through the heat exchanger, the compressor is used for being matched with the condenser to carry out refrigeration.
The heat dissipation system comprises a radiator and a heat dissipation fan 2, the radiator is arranged on the other side of the heat conduction plate and tightly attached to the heat conduction plate, the radiator and the heat dissipation fan 2 are arranged in parallel, the radiator and the heat dissipation fan 2 are both electrically connected with a temperature controller, the control module controls the radiator and the heat dissipation fan 2 through the temperature controller, the heat dissipation system is matched with the radiator and the heat dissipation fan 2, the charging module and the charger body 1 are subjected to heat dissipation, the radiator is used for dissipating heat of the charging module, the heat dissipation fan 2 is used for dissipating heat of the charger body 1, and the heat dissipation system is matched with the refrigeration system, so that the charger can be rapidly cooled.
The adjusting mechanism comprises two adjusting slide rails 3, two adjusting electric cylinders 4 and two adjusting slide blocks 5, the two adjusting slide rails 3 are arranged side by side on one side of the charger body 1 and are fixedly connected with the charger body 1, the adjusting electric cylinder 4 is arranged on one side of the adjusting slide rails 3 and is fixedly connected with the adjusting slide rails 3, the two adjusting slide blocks 5 are respectively arranged on the two adjusting slide rails 3 and are slidably connected with the adjusting slide rails 3, the adjusting electric cylinder 4 can drive the adjusting slide blocks 5 to slide on the adjusting slide rails 3, the adjusting electric cylinder 4 is electrically connected with the control module, the adjusting mechanism adjusts the position of the heat dissipation fan 2 through the matching of the adjusting slide rails 3, the adjusting electric cylinder 4 and the adjusting slide blocks 5, so that the heat dissipation fan can carry out omnibearing heat dissipation on the charger body 1 and is uniform in heat dissipation, wherein the adjusting slide rails 3 are used for providing a motion track for the adjusting electric cylinder 4, the adjusting electric cylinder 4 is used for driving the adjusting slide block 5 to slide on the adjusting slide rail 3, and the adjusting slide block 5 is used for being connected with the cooling fan 2 so as to drive the cooling fan 2 to move.
The heat dissipation system further comprises a heat dissipation support 6, the heat dissipation support 6 is arranged at the upper ends of the two adjusting sliders 5 and fixedly connected with the adjusting sliders 5, the heat dissipation fan 2 is arranged on the inner side of the heat dissipation support 6 and fixedly connected with the heat dissipation support 6, and the heat dissipation support 6 is used for supporting the heat dissipation fan 2.
Be equipped with the solenoid valve that is used for opening or closing the refrigeration pipe route between condenser and the compressor, solenoid valve and control module electric connection, control module can control the solenoid valve and open or close, the utility model discloses the electric connection picture is shown as figure 2.
Still include the vent, the vent has two, and two vents set up relatively and are charging 1 both sides of machine, and vent department is equipped with the filter screen, and the vent is used for ventilating charging machine inside, and the filter screen is used for preventing dust, prevents that outside dust from getting into charging machine body 1 inside, the utility model discloses the operating condition schematic diagram is shown in fig. 3.
The temperature adjusting method comprises the following steps:
a. presetting an optimal temperature range value when the charger maintains optimal working performance and a temperature superheat value when the temperature is overheated, wherein a first temperature sensor and a second temperature sensor respectively monitor the temperature of the input end and the temperature of the output end of a charging module, and convert the temperature into signals to be transmitted back to a control module;
b. when the temperature is lower than the set optimal temperature range value, the heating system works, the control module controls the heater to heat the charging module through the temperature controller, heat generated by the heater is conducted to the charging module through the heat conducting plate, so that the temperature of the charging module is increased, meanwhile, the heat exchanger is controlled to conduct heat emitted in the refrigerating process of the refrigerating system to the heating system to be heated together with the heater, the utilization rate of energy is increased, when the set optimal temperature range value is reached, the first temperature sensor and the second temperature sensor convert the temperature into signals to be transmitted back to the control module, and the control module controls the heater and the heat exchanger to stop working through the temperature controller;
c. when the temperature is higher than the optimal temperature range value, the refrigeration system works, the control module controls the condenser and the compressor to cool the charging module through the temperature controller, the control module controls an electromagnetic valve between the condenser and the compressor to be opened, the condenser is matched with the compressor to refrigerate through the refrigeration pipe to reduce the temperature of the charging module, meanwhile, the heat exchanger is controlled to conduct heat emitted in the refrigeration process of the refrigeration system to the heating system to be used when the temperature of the charging module is raised, when the set optimal temperature range value is reached, the first temperature sensor and the second temperature sensor convert the temperature into signals to be transmitted back to the control module, and the control module controls the condenser and the compressor to stop working through the temperature controller;
d. when the temperature is higher than an overheating temperature value and the temperature of the charger needs to be rapidly adjusted, the cooling system and the adjusting mechanism work while the cooling system works, the control module controls the radiator and the cooling fan 2 to work through the temperature controller, the charging module and the charger body 1 are cooled, meanwhile, the control module controls the adjusting electric cylinder 4 to drive the adjusting slide block 5 to slide on the adjusting slide rail 3 in a reciprocating mode, so that the adjusting fan is driven to move in a reciprocating mode, the charger body 1 is cooled uniformly, when a set optimal temperature range value is achieved, the first temperature sensor and the second temperature sensor convert the temperature into signals to be transmitted back to the control module, the control module controls the radiator and the cooling fan 2 to stop working through the temperature controller, and meanwhile the control module controls the adjusting electric cylinder 4 to stop working.
The beneficial effects of the utility model are that simple structure, through heating system, refrigerating system and cooling system cooperation, can guarantee to charge the machine operational environment temperature remain stable to make the working property of charging the machine be in stable state all the time, improve charge efficiency, and be equipped with adjustment mechanism, can adjust cooling system's operating position according to actual operating condition, carry out all-round heat dissipation to charging the machine, the heat dissipation is even, provides the radiating efficiency, and the practicality is strong.
While one embodiment of the present invention has been described in detail, the present invention is only a preferred embodiment of the present invention, and should not be construed as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.

Claims (10)

1. A temperature adjusting mechanism of a charger comprises a charger body (1), a charging module and a control module, the charging module and the control module are both positioned in the charger body (1), the charging module is used for charging a battery system, the control module is used for controlling other devices in the charger body (1), the charging module is electrically connected with the control module, the charger is characterized by further comprising a sensing system, a heating system, a refrigerating system, a heat dissipation system and an adjusting mechanism, wherein the sensing system is used for sensing the temperature of the connecting end of the charging module, the heating system is used for heating the charging module, the refrigerating system is used for cooling the charging module, the heat dissipation system is used for dissipating heat of the charger body (1), and the adjusting mechanism is used for adjusting the heat dissipation system.
2. The temperature adjustment mechanism of the charger according to claim 1, wherein the sensing system includes a temperature controller, a first temperature sensor and a second temperature sensor, the temperature controller is disposed in the control module, the first temperature sensor and the second temperature sensor are respectively connected to an input end and an output end of the charging module, and the control module is electrically connected to both the first temperature sensor and the second temperature sensor.
3. The temperature adjusting mechanism of the charger according to claim 1, characterized in that the heating system includes a heat conducting plate, a heater and a heat exchanger, the heat conducting plate is attached to the charging module, the heater is disposed on one side of the heat conducting plate, an input end of the heater is connected to an output end of the charging module, an output end of the heat exchanger is connected to an input end of the heater, the heater and the heat exchanger are both electrically connected to the temperature controller, and the control module controls the heater and the heat exchanger to operate through the temperature controller.
4. The temperature adjustment mechanism of the charger according to claim 1, wherein the refrigeration system includes a refrigeration pipe, a condenser, and a compressor, the refrigeration pipe is coiled on the surface of the charging module, an output end of the condenser is connected to an input end of the heat exchanger through the refrigeration pipe, the heater and the condenser complete heat exchange through the refrigeration pipe connected to the heat exchanger, an output end of the heat exchanger is connected to an input end of the compressor, an output end of the compressor is connected to an input end of the condenser, both the condenser and the compressor are electrically connected to a temperature controller, and the control module controls the condenser and the compressor to operate through the temperature controller.
5. The temperature adjustment mechanism of the charger according to claim 1, characterized in that the heat dissipation system includes a heat sink and a heat dissipation fan (2), the heat sink is disposed on the other side of the heat conduction plate and closely attached to the heat conduction plate, the heat sink is disposed in parallel with the heat dissipation fan (2), the heat sink and the heat dissipation fan (2) are both electrically connected to a temperature controller, and the control module controls the heat sink and the heat dissipation fan (2) through the temperature controller.
6. The temperature regulating mechanism of the charger according to claim 1, characterized in that the regulating mechanism comprises a regulating slide rail (3), a regulating electric cylinder (4) and a regulating slide block (5), two adjusting slide rails (3) are arranged, the two adjusting slide rails (3) are arranged on one side of the charger body (1) side by side and are fixedly connected with the charger body (1), the adjusting electric cylinder (4) is arranged on one side of the adjusting slide rail (3) and is fixedly connected with the adjusting slide rail (3), the number of the adjusting slide blocks (5) is two, the two adjusting slide blocks (5) are respectively arranged on the two adjusting slide rails (3) and are connected with the adjusting slide rails (3) in a sliding way, the adjusting electric cylinder (4) can drive the adjusting sliding block (5) to slide on the adjusting sliding rail (3), and the adjusting electric cylinder (4) is electrically connected with the control module.
7. The temperature adjusting mechanism of the charger according to claim 5, characterized by further comprising a heat dissipation bracket (6), wherein the heat dissipation bracket (6) is disposed at the upper ends of the two adjusting sliders (5) and is fixedly connected with the adjusting sliders (5), and the heat dissipation fan (2) is disposed inside the heat dissipation bracket (6) and is fixedly connected with the heat dissipation bracket (6).
8. The temperature adjustment mechanism of the charger according to claim 4, characterized in that an electromagnetic valve for opening or closing a passage of the cooling pipe is provided between the condenser and the compressor, and the electromagnetic valve is electrically connected to the control module.
9. The temperature adjusting mechanism of the charger according to claim 1, characterized by further comprising two ventilation openings, wherein the two ventilation openings are oppositely arranged at two sides of the charger body.
10. The temperature adjustment mechanism of the charger according to claim 9, wherein a filter screen is provided at the vent.
CN202120452433.6U 2021-03-02 2021-03-02 Temperature adjusting mechanism of charger Active CN215011223U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120452433.6U CN215011223U (en) 2021-03-02 2021-03-02 Temperature adjusting mechanism of charger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120452433.6U CN215011223U (en) 2021-03-02 2021-03-02 Temperature adjusting mechanism of charger

Publications (1)

Publication Number Publication Date
CN215011223U true CN215011223U (en) 2021-12-03

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Application Number Title Priority Date Filing Date
CN202120452433.6U Active CN215011223U (en) 2021-03-02 2021-03-02 Temperature adjusting mechanism of charger

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112954979A (en) * 2021-03-02 2021-06-11 杭叉集团股份有限公司 Temperature adjusting mechanism of charger and temperature adjusting method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112954979A (en) * 2021-03-02 2021-06-11 杭叉集团股份有限公司 Temperature adjusting mechanism of charger and temperature adjusting method thereof
CN112954979B (en) * 2021-03-02 2024-02-09 杭叉集团股份有限公司 Temperature adjusting mechanism of charger and temperature adjusting method thereof

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