CN215009991U

CN215009991U - Motor winding machine

Info

Publication number: CN215009991U
Application number: CN202121376374.5U
Authority: CN
Inventors: 彭建军
Original assignee: Kunshan Ruihong Measurement And Control Automation Equipment Co ltd
Current assignee: Kunshan Ruihong Measurement And Control Automation Equipment Co ltd
Priority date: 2021-06-21
Filing date: 2021-06-21
Publication date: 2021-12-03
Anticipated expiration: 2031-06-21

Abstract

The utility model belongs to the technical field of motor processing equipment and specifically relates to motor coiling machine. The winding machine comprises a machine table, a carrier conveying table, a mirror bracket clamping turnover mechanism, a wire frame multi-axis moving mechanism, a winding drum, a tensioner and a mirror bracket rotating mechanism, wherein the machine table is provided with the carrier conveying table, the mirror bracket clamping turnover mechanism, the wire frame multi-axis moving mechanism, the winding drum, the tensioner and the mirror bracket rotating mechanism, and the wire frame is arranged on the wire frame multi-axis moving mechanism. The utility model discloses a tilting mechanism is got to mirror holder clamp and is inserted on the mirror holder rotary mechanism with the mirror holder upset on the tool. The copper wire is wound to the boss of the frame by a bobbin that moves in multiple axes. And the copper wire is wound on the mirror bracket through the autorotation of the mirror bracket. This application has improved motor wire-wound work efficiency.

Description

Motor winding machine

Technical Field

The utility model belongs to the technical field of motor processing equipment and specifically relates to motor coiling machine.

Background

The motor requires copper wire to be wound around the frame during the manufacturing process. The prior art frames work less efficiently with copper wire wrap.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is: in order to solve the technical problem described in the background art, the utility model provides a motor coiling machine. The mirror bracket on the jig is turned over and inserted into the mirror bracket rotating mechanism through the mirror bracket clamping and turning mechanism. The copper wire is wound to the boss of the frame by a bobbin that moves in multiple axes. And the copper wire is wound on the mirror bracket through the autorotation of the mirror bracket. This application has improved motor wire-wound work efficiency.

The utility model provides a technical scheme that its technical problem adopted is:

a motor winding machine comprises a machine table, a carrier conveying table, a mirror bracket clamping turnover mechanism, a wire frame multi-axis moving mechanism, a winding drum, a tensioner and a mirror bracket rotating mechanism, wherein the machine table is provided with the carrier conveying table, the mirror bracket clamping turnover mechanism, the wire frame multi-axis moving mechanism, the winding drum, the tensioner and the mirror bracket rotating mechanism, and the wire frame is arranged on the wire frame multi-axis moving mechanism.

Specifically, carrier conveying platform comprises band conveyer, carrier positioning mechanism, carrier climbing mechanism, stopper, is fixed with a plurality of stoppers on band conveyer's the organism, installs carrier positioning mechanism, carrier climbing mechanism in the band conveyer, and carrier positioning mechanism comprises locating piece, locating piece lift cylinder, is fixed with the locating piece on the piston rod of locating piece lift cylinder, and carrier climbing mechanism comprises roof and roof lift cylinder, is fixed with the roof on the piston rod of roof lift cylinder.

Specifically, tilting mechanism is got to mirror holder clamp comprises clamping jaw horizontal migration linear module, clamping jaw lift cylinder, clamping jaw rotary mechanism, the clamping jaw, splint, the piston rod of clamping jaw lift cylinder is fixed on the board, be fixed with the lifter plate on the cylinder body of clamping jaw lift cylinder, the lifter plate is together fixed with two clamping jaw horizontal migration linear modules that are parallel to each other through the several guide arm, the guide arm cooperatees with the guide cylinder on the board, it is connected with two clamping jaws to rotate respectively on the slide of two clamping jaw horizontal migration linear modules, two fingers of a clamping jaw link together through two fingers of splint and another clamping jaw respectively, install clamping jaw rotary mechanism on the slide of one of them clamping jaw horizontal migration linear module, clamping jaw rotary mechanism links to each other with a clamping jaw.

Specifically, clamping jaw rotary mechanism comprises motor, synchronizing wheel, hold-in range, and the organism of motor is fixed on the slide of the linear module of clamping jaw horizontal migration, is fixed with a synchronizing wheel on the output shaft of motor, is fixed with another synchronizing wheel on the cylinder body of one of them clamping jaw, and two synchronizing wheels all mesh on a synchronizing belt.

Specifically, the multi-axis moving mechanism of the line frame comprises an X-axis linear module, a Y-axis linear module and a Z-axis linear module, a U-shaped frame is fixed on a machine table, a cylinder body of the X-axis linear module is fixed on the U-shaped frame, a sliding seat of the X-axis linear module is fixed on the cylinder body of the Y-axis linear module, the cylinder body of the Y-axis linear module is connected on the U-shaped frame in a sliding fit mode, the sliding seat of the Y-axis linear module is fixed on the cylinder body of the Z-axis linear module, and the sliding seat of the Z-axis linear module is fixed with the line frame.

Specifically, a thread passing cylinder is fixed on the thread stand.

Specifically, the spectacle frame rotating mechanism comprises a positioning rod, a positioning rod driving motor, a frame, a connecting block, a screw rod mechanism, a base block horizontal driving cylinder, a winding support and a hot air pipe, wherein the frame is fixed on a machine table, a machine body of the positioning rod driving motor is fixed on the frame, an output shaft of the positioning rod driving motor is fixed with a synchronizing wheel, the frame is rotatably connected with a plurality of positioning rods, the synchronizing wheel is fixed on the positioning rod, the synchronizing wheel on the positioning rod driving motor and the synchronizing wheel on the positioning rod are both meshed with a synchronizing belt, a nut of the screw rod mechanism is fixedly connected with the connecting block through a guide rod, the guide rod passes through a guide cylinder on the frame, the base block is connected with the connecting block in a sliding fit manner, a cylinder body of the base block horizontal driving cylinder is fixed on the connecting block, a piston rod of the base block horizontal driving cylinder is fixed on the base block, and the winding support and the hot air pipe are fixed on the base block, and a U-shaped groove for winding is arranged at the end of the winding bracket.

The utility model has the advantages that: the utility model provides a motor coiling machine. The mirror bracket on the jig is turned over and inserted into the mirror bracket rotating mechanism through the mirror bracket clamping and turning mechanism. The copper wire is wound to the boss of the frame by a bobbin that moves in multiple axes. And the copper wire is wound on the mirror bracket through the autorotation of the mirror bracket. This application has improved motor wire-wound work efficiency.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural view of the frame clamping and turning mechanism of the present invention;

fig. 3 is a schematic structural view of the wire stand of the present invention;

fig. 4 is a schematic structural view of the mirror holder rotating mechanism of the present invention;

fig. 5 is a schematic structural view of a carrier transfer table according to the present invention;

in the figure, 1, a machine table, 2, a carrier conveying table, 3, a mirror bracket clamping and overturning mechanism, 4, a wire frame and 5, a wire frame multi-shaft

The device comprises a moving mechanism, 6 a winding drum, 7 a tensioner, 8 a mirror bracket rotating mechanism, 9 a threading drum, 21 a belt conveyor, 22 a carrier positioning mechanism, 23 a carrier jacking mechanism, 24 a limiting block, 31 a clamping jaw horizontal moving linear module, 32 a clamping jaw lifting cylinder, 33 a clamping jaw rotating mechanism, 34 a clamping jaw, 35 a clamping plate, 51 an X-axis linear module, 52 a Y-axis linear module, 53. Z-axis linear module, 81 a positioning rod, 82 a positioning rod driving motor, 83 a rack, 84 a connecting block, 85 a screw rod mechanism, 86 a base block, 87 a base block horizontal driving cylinder, 88 a winding bracket and 89 a hot air pipe.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.

Fig. 1 is a schematic structural view of the present invention, and fig. 2 is a knot of the turnover mechanism for clamping the mirror holder

The structure of the carrier is schematically illustrated, fig. 3 is a schematic structural view of the wire frame of the present invention, fig. 4 is a schematic structural view of the frame rotating mechanism of the present invention, and fig. 5 is a schematic structural view of the carrier conveying table of the present invention.

as shown in fig. 1, a motor winding machine includes a machine table 1, a carrier conveying table 2, a mirror holder clamping turnover mechanism 3, a wire holder 4, a wire holder multi-axis moving mechanism 5, a winding drum 6, a tensioner 7 and a mirror holder rotating mechanism 8, wherein the machine table 1 is provided with the carrier conveying table 2, the mirror holder clamping turnover mechanism 3, the wire holder multi-axis moving mechanism 5, the winding drum 6, the tensioner 7 and the mirror holder rotating mechanism 8, and the wire holder 4 is arranged on the wire holder multi-axis moving mechanism 5.

As shown in fig. 5, carrier conveying table 2 is by band conveyer 21, carrier positioning mechanism 22, carrier climbing mechanism 23, stopper 24 constitutes, be fixed with several stopper 24 on band conveyer 21's the organism, install carrier positioning mechanism 22 in band conveyer 21, carrier climbing mechanism 23, carrier positioning mechanism 22 is by the locating piece, locating piece lift cylinder constitutes, be fixed with the locating piece on the piston rod of locating piece lift cylinder, carrier climbing mechanism 23 comprises roof and roof lift cylinder, be fixed with the roof on the piston rod of roof lift cylinder.

The belt of the belt conveyor 21 drives the carrier to move horizontally forward, the positioning block lifting cylinder of the carrier positioning mechanism 22 drives the positioning block to move upward, and after the carrier moves to a position right above the carrier jacking mechanism 23, the carrier is blocked by the positioning block. Then the roof lift cylinder of carrier climbing mechanism 23 orders about the roof and up moves, and the roof just can be with the carrier top in four stopper 24 belows, realizes the location of carrier.

As shown in fig. 2, the mirror holder clamping and overturning mechanism 3 comprises a clamping jaw horizontal movement linear module 31, a clamping jaw lifting cylinder 32, a clamping jaw rotating mechanism 33, a clamping jaw 34, and a clamping plate 35, wherein a piston rod of the clamping jaw lifting cylinder 32 is fixed on the machine table 1, a lifting plate is fixed on a cylinder body of the clamping jaw lifting cylinder 32, the lifting plate is fixed with the two clamping jaw horizontal movement linear modules 31 which are parallel to each other through a plurality of guide rods, the guide rods are matched with guide cylinders on the machine table 1, two clamping jaws 34 are respectively and rotatably connected to sliding seats of the two clamping jaw horizontal movement linear modules 31, two fingers of one clamping jaw 34 are respectively connected with two fingers of the other clamping jaw 34 through the clamping plate 35, the clamping jaw rotating mechanism 33 is installed on the sliding seat of one clamping jaw horizontal movement linear module 31, and the clamping jaw rotating mechanism 33 is connected with one clamping jaw 34.

The frame clamping and overturning mechanism 3 works in such a way that the clamping jaw horizontal movement linear module 31 drives the two clamping jaws 34 and the two clamping plates 35 to horizontally move to the position above the frame on the carrier. The jaw lift cylinder 32 then moves the two jaws 34 and the two jaws 35 downward until a row of frames is located between the two jaws 35. The fingers of the two jaws 34 are then simultaneously closed, which in turn causes the two jaws 35 to clamp a row of frames. The bridge 35 now moves upward with the frame and separates the frame from the carrier. Then the clamping jaw rotating mechanism 33 drives the two clamping plates 35 to rotate 90 degrees, so that the opening of the mirror bracket faces the positioning rod 81, and finally the clamping jaw horizontal moving linear module 31 drives the row of mirror brackets to horizontally move towards the row of positioning rods 81 until the mirror bracket is sleeved and matched on the positioning rods 81.

The clamping jaw rotating mechanism 33 is composed of a motor, a synchronous wheel and a synchronous belt, the body of the motor is fixed on a sliding seat of a clamping jaw horizontal movement linear module 31, the output shaft of the motor is fixed with the synchronous wheel, the cylinder body of one clamping jaw 34 is fixed with the other synchronous wheel, and the two synchronous wheels are both meshed on the synchronous belt. The motor drives the synchronizing wheel on the output shaft of the motor to rotate, and the synchronizing wheel drives the synchronizing wheel of the clamping jaw 34 to rotate through the synchronous belt, so that the clamping jaw 34 is driven to rotate.

As shown in fig. 3, the multi-axis moving mechanism 5 for the bobbin comprises an X-axis linear module 51, a Y-axis linear module 52, and a Z-axis linear module 53, wherein a U-shaped frame is fixed on the machine table 1, a cylinder of the X-axis linear module 51 is fixed on the U-shaped frame, a slide of the X-axis linear module 51 is fixed on the cylinder of the Y-axis linear module 52, the cylinder of the Y-axis linear module 52 is connected to the U-shaped frame in a sliding manner, a slide of the Y-axis linear module 52 is fixed on the cylinder of the Z-axis linear module 53, and the bobbin 4 is fixed on the slide of the Z-axis linear module 53. A threading cylinder 9 is fixed on the thread stand 4.

The X-axis linear module 51 can drive the wire frame 4 to move horizontally left and right, the Y-axis linear module 52 can drive the wire frame 4 to move horizontally front and back, and the Z-axis linear module 53 can drive the wire frame 4 to move up and down.

As shown in fig. 4, the mirror holder rotating mechanism 8 comprises a positioning rod 81, a positioning rod driving motor 82, a frame 83, a connecting block 84, a screw rod mechanism 85, a base block 86, a base block horizontal driving cylinder 87, a winding bracket 88 and a hot air pipe 89, wherein the frame 83 is fixed on the machine platform 1, a body of the positioning rod driving motor 82 is fixed on the frame 83, a synchronizing wheel is fixed on an output shaft of the positioning rod driving motor 82, a plurality of positioning rods 81 are rotatably connected on the frame 83, a synchronizing wheel is fixed on the positioning rod 81, the synchronizing wheel on the positioning rod driving motor 82 and the synchronizing wheel on the positioning rod 81 are both engaged on a synchronizing belt, a nut of the screw rod mechanism 85 is fixedly connected with the connecting block 84 through a guide rod, the guide rod passes through a guide cylinder on the frame 83, the base block 86 is slidably connected on the connecting block 84, a cylinder body of the base block horizontal driving cylinder 87 is fixed on the connecting block 84, a piston rod of the base block horizontal driving cylinder 87 is fixed on the base block 86, a winding bracket 88 and a hot air pipe 89 are fixed on the base block 86, and a U-shaped groove for winding is arranged at the end of the winding bracket 88.

The positioning rod driving motor 82 drives the positioning rod 81 in one row to rotate synchronously through a synchronous wheel and a synchronous belt. The motor of the screw rod mechanism 85 drives the screw rod to rotate, the rotating screw rod can drive the nut in threaded connection with the screw rod to linearly move along the rod body of the screw rod, and the nut can drive the connecting block 84 and the base block 86 to horizontally move back and forth through the guide rod. The piston rod of the base block horizontal driving cylinder 87 extends and retracts, so that the base block 86 can be driven to horizontally move linearly left and right along the slide rail on the connecting block 84. Be equipped with the heating rod in the hot-blast main 89, hot-blast main 89 links to each other with the air pump, and the heating rod heats hot-blast main 89, then the air pump blows off gas after heating through hot-blast main 89.

The working mode of the present application is that after the carrier loaded with the lens frame moves to the pickup station on the belt conveyor 21, the carrier positioning mechanism 22 and the carrier jacking mechanism 23 position the carrier at the current station. Then, the mirror holder clamping and turning mechanism 3 picks up a row of mirror holders on the carrier and then sleeves the row of positioning rods 81.

The winding drum 6 is wound with a copper wire coil, and after the copper wire is drawn out from the winding drum 6, the copper wire passes through the tensioner 7 and then passes through the wire threading drum 9 on the wire frame 4. When the copper wire penetrates out of the wire passing cylinder 9, the wire frame multi-shaft moving mechanism 5 drives the wire frame 4 to move in a multi-shaft direction. The wire frame 4 carries the copper wire penetrating out of the threading cylinder 9 to pass through the groove at the top end of the winding support 88 and then winds back from the outer side of the winding support 88, so that the copper wire penetrating out of the threading cylinder 9 is in a horizontal state. Then the horizontal copper wire is pulled to the convex part on the lower lens frame by the wire frame 4 and wound for several circles, then the positioning rod driving motor 82 drives the positioning rod 81 to rotate, the positioning rod 81 drives the lens frame to continuously rotate axially, and thus the copper wire can be wound on the lens frame. When the mirror bracket rotates, the hot air duct 89 at the lower part blows hot air towards the mirror bracket at the upper part, thereby heating the copper wire wound around the mirror bracket. After the mirror frame is wound for a plurality of circles, the copper wire is wound on the winding support 88 by the wire frame 4, finally the base block horizontally drives the air cylinder 87 to drive the base block 86 to horizontally move, the winding support 88 on the base block 86 and the base block 86 synchronously and horizontally move, so that the copper wire on the mirror frame can be torn by the winding support 88, and finally the mirror frame with the torn copper wire can be taken down.

In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims

1. The utility model provides a motor coiling machine, characterized by includes that board (1), carrier conveying platform (2), mirror holder press from both sides and get tilting mechanism (3), line frame (4), line frame multiaxis moving mechanism (5), reel (6), tensioning ware (7), mirror holder rotary mechanism (8), install on board (1) carrier conveying platform (2), mirror holder press from both sides and get tilting mechanism (3), line frame multiaxis moving mechanism (5), reel (6), tensioning ware (7), mirror holder rotary mechanism (8), install line frame (4) on line frame multiaxis moving mechanism (5).

2. The motor winder of claim 1, wherein: carrier conveying platform (2) is by band conveyer (21), carrier positioning mechanism (22), carrier climbing mechanism (23), stopper (24) are constituteed, be fixed with several stopper (24) on the organism of band conveyer (21), install carrier positioning mechanism (22) in band conveyer (21), carrier climbing mechanism (23), carrier positioning mechanism (22) are by the locating piece, locating piece lift cylinder is constituteed, be fixed with the locating piece on the piston rod of locating piece lift cylinder, carrier climbing mechanism (23) comprise roof and roof lift cylinder, be fixed with the roof on the piston rod of roof lift cylinder.

3. The motor winder of claim 1, wherein: the turnover mechanism (3) is clamped by the mirror bracket and comprises a clamping jaw horizontal movement linear module (31), a clamping jaw lifting cylinder (32), a clamping jaw rotating mechanism (33), a clamping jaw (34) and a clamping plate (35), a piston rod of the clamping jaw lifting cylinder (32) is fixed on the machine table (1), a lifting plate is fixed on a cylinder body of the clamping jaw lifting cylinder (32), the lifting plate is fixed with two clamping jaw horizontal movement linear modules (31) which are parallel to each other through a plurality of guide rods, the guide rods are matched with guide cylinders on the machine table (1), two clamping jaws (34) are respectively and rotatably connected on sliding seats of the two clamping jaw horizontal movement linear modules (31), two fingers of one clamping jaw (34) are respectively connected with two fingers of the other clamping jaw (34) through the clamping plate (35), the clamping jaw rotating mechanism (33) is installed on the sliding seat of one clamping jaw horizontal movement linear module (31), the clamping jaw rotating mechanism (33) is connected with a clamping jaw (34).

4. The motor winder of claim 3, wherein: the clamping jaw rotating mechanism (33) is composed of a motor, synchronizing wheels and a synchronous belt, a machine body of the motor is fixed on a sliding seat of a clamping jaw horizontal moving linear module (31), one synchronizing wheel is fixed on an output shaft of the motor, the other synchronizing wheel is fixed on a cylinder body of one clamping jaw (34), and the two synchronizing wheels are all meshed on one synchronous belt.

5. The motor winder of claim 1, wherein: the multi-axis moving mechanism (5) of the line frame is composed of an X-axis linear module (51), a Y-axis linear module (52) and a Z-axis linear module (53), a U-shaped frame is fixed on the machine table (1), a cylinder body of the X-axis linear module (51) is fixed on the U-shaped frame, a sliding seat of the X-axis linear module (51) is fixed on the cylinder body of the Y-axis linear module (52), the cylinder body of the Y-axis linear module (52) is connected on the U-shaped frame in a sliding fit mode, the sliding seat of the Y-axis linear module (52) is fixed on the cylinder body of the Z-axis linear module (53), and the sliding seat of the Z-axis linear module (53) is fixed with the line frame (4).

6. The motor winder of claim 1, wherein: a threading cylinder (9) is fixed on the wire frame (4).

7. The motor winder of claim 1, wherein: the spectacle frame rotating mechanism (8) consists of a positioning rod (81), a positioning rod driving motor (82), a frame (83), a connecting block (84), a screw rod mechanism (85), a base block (86), a base block horizontal driving cylinder (87), a winding bracket (88) and a hot air pipe (89), wherein the frame (83) is fixed on the machine table (1), a machine body of the positioning rod driving motor (82) is fixed on the frame (83), a synchronizing wheel is fixed on an output shaft of the positioning rod driving motor (82), a plurality of positioning rods (81) are rotatably connected on the frame (83), a synchronizing wheel is fixed on the positioning rod (81), the synchronizing wheel on the positioning rod driving motor (82) and the synchronizing wheel on the positioning rod (81) are both meshed on a synchronizing belt, a nut of the screw rod mechanism (85) is fixedly connected with the connecting block (84) through a guide rod, the guide rod passes through a guide cylinder on the frame (83), the winding device is characterized in that a base block (86) is connected to the connecting block (84) in a sliding fit mode, a cylinder body of a base block horizontal driving cylinder (87) is fixed to the connecting block (84), a piston rod of the base block horizontal driving cylinder (87) is fixed to the base block (86), a winding support (88) and a hot air pipe (89) are fixed to the base block (86), and a U-shaped groove for winding is formed in the end of the winding support (88).