CN215005124U

CN215005124U - Nondestructive test equipment for special equipment

Info

Publication number: CN215005124U
Application number: CN202120719696.9U
Authority: CN
Inventors: 不公告发明人
Original assignee: Xinyi Huike Intelligent Technology Co ltd
Current assignee: Xinyi Huike Intelligent Technology Co ltd
Priority date: 2021-04-09
Filing date: 2021-04-09
Publication date: 2021-12-03
Anticipated expiration: 2031-04-09

Abstract

The utility model discloses a nondestructive test equipment that special equipment used, including base station, liquid storage box, control panel, frame and injection nozzle, the central point on base station top puts the department and is equipped with the frame, and the central point at frame top puts the department and installs the injection nozzle to all be equipped with clamping structure on two inside walls of frame bottom, one side on frame top is equipped with the liquid storage box, and the central point that holds the liquid storage box top puts the department and is equipped with annotates the liquid mouth, annotates the bottom of liquid mouth and extend to the inside of liquid storage box to the inside one side of liquid storage box is equipped with the columnar room, the central point department of putting at columnar room top installs distance sensor, and the columnar room inside of distance sensor below is equipped with the floating block to be equipped with the runner hole on the columnar room inner wall of floating block below, the one end of runner hole extends to the outside of columnar room. The utility model discloses not only improved the stability when check out test set uses, improved the detection effect when check out test set uses, improved the convenience when check out test set uses moreover.

Description

Nondestructive test equipment for special equipment

Technical Field

The utility model relates to a special equipment technical field specifically is a nondestructive test equipment that special equipment used.

Background

The special equipment is divided into pressure-bearing special equipment and electromechanical special equipment, and mainly refers to boilers, pressure vessels, pressure pipelines and the like which are safe in life and high in danger.

The detection equipment on the market is various and can basically meet the use requirements of people, but certain defects still exist, and the specific problems are as follows.

(1) The existing detection equipment is inconvenient for fixing the container equipment body, so that the phenomenon of slippage is easy to occur in the detection process, and the stability is general;

(2) the existing detection equipment is inconvenient for carrying out comprehensive detection treatment on the container equipment body, so that the detection effect is difficult to achieve expectation, and needs to be improved;

(3) the existing detection equipment is inconvenient for monitoring and processing the liquid level of a water source in the liquid storage box, so that the liquid storage box is difficult to inject liquid in time, and is inconvenient to use.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a nondestructive test equipment that special equipment used to solve and to provide the check out test set among the above-mentioned background art and be not convenient for carry out fixed processing, be not convenient for carry out comprehensive detection to the container equipment body and handle and be not convenient for monitor the problem of handling to the liquid level that holds the incasement portion water source.

In order to achieve the above object, the utility model provides a following technical scheme: a nondestructive testing device for special equipment comprises a base station, a liquid storage box, a control panel, a machine frame and an injection nozzle, wherein the machine frame is arranged at the center position of the top end of the base station, the injection nozzle is arranged at the center position of the top of the machine frame, clamping structures are arranged on two inner side walls of the bottom of the machine frame, the liquid storage box is arranged at one side of the top end of the machine frame, a liquid injection port is arranged at the center position of the top end of the liquid storage box, the bottom end of the liquid injection port extends into the liquid storage box, a cylindrical chamber is arranged at one side of the interior of the liquid storage box, a distance sensor is arranged at the center position of the top of the cylindrical chamber, a floating block is arranged in the cylindrical chamber below the distance sensor, a circulation hole is formed in the inner wall of the cylindrical chamber below the floating block, one end of the circulation hole extends to the exterior of the cylindrical chamber, a sliding groove is formed in the inner wall of one side of the cylindrical chamber far away from the hole, and a sliding block is arranged at one end of the sliding groove, the one end of slider extends to the outside of spout and with the outer wall fixed connection of floating block, it is equipped with the gas vent on the outer wall of liquid storage box one side to hold, and the one end of gas vent extends to the inside of cylindricality room, and installs the siren on the liquid storage box outer wall of gas vent below to hold the liquid storage box and keep away from and install control panel on the outer wall of siren one side, the output of the inside singlechip of control panel and the input electric connection of siren, the input of the inside singlechip of control panel and distance sensor's output electric connection.

Preferably, a high-pressure water pump is mounted at the top end of the machine frame on one side of the liquid storage tank, one end of the high-pressure water pump extends into the liquid storage tank through a guide pipe, and the other end of the high-pressure water pump is communicated with the outer wall of the injection nozzle through a guide pipe so as to convey a water source in the liquid storage tank to the inside of the injection nozzle.

Preferably, all be equipped with the transmission room on the outer wall of frame both sides, and be equipped with the bar groove on the frame outer wall of transmission room position department, the one end in bar groove extends to the inside of frame to the central point of transmission room bottom puts the department and rotates and be connected with the lead screw, and threaded connection has the nut on the outer wall of lead screw one end, so that drive ultrasonic flaw detector and carry out lift processing.

Preferably, the inside of clamping structure is equipped with L type pedestal, spiral shell, hob, hand wheel, supporting shoe and support groove in proper order, frame inboard base station top both sides all are equipped with the support groove, and support inslot portion's one side and be equipped with the supporting shoe to the top of supporting shoe extends to the outside of supporting groove and is fixed with L type pedestal, so that fix the processing to the container equipment body.

Preferably, be equipped with the spiral shell on the frame inner wall of L type pedestal one side, the one end that L type pedestal was kept away from to the spiral shell extends to the outside of frame, and the inside threaded connection of spiral shell has the hob, and the one end of hob extends to the outside of spiral shell and is connected with the outer wall rotation of L type pedestal to the one end that L type pedestal was kept away from to the hob extends to the outside of spiral shell and installs the hand wheel, so that drive L type pedestal and carry out the translation processing.

Preferably, install on the outer wall of nut one side and bear the frame, and bear the one end that the frame kept away from the nut and run through the bar groove and install the ultrasonic flaw detector, the central point department of putting on transmission room top installs the motor to the pivot is installed through the shaft coupling to the output of motor, the bottom of pivot extend to the inside of transmission room and with the top fixed connection of lead screw, so that detect the processing comprehensively to the container equipment body.

Compared with the prior art, the beneficial effects of the utility model are that: the nondestructive testing equipment for the special equipment not only improves the stability of the testing equipment during use, improves the testing effect of the testing equipment during use, but also improves the convenience of the testing equipment during use;

(1) by arranging the L-shaped seat body, the spiral cylinder, the spiral rod, the hand wheel, the supporting block and the supporting groove, the hand wheel is rotated to drive the spiral rod to rotate and translate in the spiral cylinder, and the spiral rod drives the L-shaped seat body to translate synchronously, at the moment, the supporting block can slide in the supporting groove, so that the supporting block can limit the moving range of the L-shaped seat body, and then the equipment body can be clamped and fixed by the two groups of L-shaped seat bodies, so that the sliding phenomenon in the detection process of the equipment body is reduced, and the stability of the detection equipment in use is improved;

(2) by arranging the transmission chamber, the motor, the rotating shaft, the screw rod, the strip-shaped groove, the nut, the bearing frame and the ultrasonic flaw detector, the motor is started through the operation control panel, the screw rod is driven by the rotating shaft to be positioned in the transmission chamber to rotate, the lifting amplitude of the bearing frame is limited through the strip-shaped groove, the nut is positioned on the outer wall of the screw rod to slide, the nut drives the ultrasonic flaw detector to lift through the bearing frame, at the moment, the ultrasonic flaw detector is started through the operation control panel, ultrasonic waves are released by the ultrasonic flaw detector to detect the equipment body, the aim of all-sided detection is fulfilled, and therefore the detection effect of the detection equipment in use is improved;

(3) by arranging the alarm, the exhaust port, the distance sensor, the chute, the columnar chamber, the circulating hole, the floating block and the slide block, the circulation hole has good circulation function, so that the water source in the liquid storage tank flows into the cylindrical chamber through the circulation hole, and the air in the cylindrical chamber is exhausted through the exhaust port, at the moment, the slide block can slide in the chute, and the floating block floats in the cylindrical chamber, the distance sensor is used for monitoring the distance of the floating block, the related data can be fed back to the control panel and displayed, when the data reaches the preset value, the water source in the surface liquid storage tank is about to be exhausted, at the moment, the control panel can send a corresponding instruction to the alarm to send out an alarm for warning treatment, so that the staff can inject liquid in time and treat the liquid, thereby improving the convenience when the detection equipment is used.

Drawings

Fig. 1 is a schematic front view of a cross-sectional structure of the present invention;

fig. 2 is an enlarged schematic structural view of a point a in fig. 1 according to the present invention;

fig. 3 is an enlarged schematic structural view of the utility model at the position B in fig. 1;

fig. 4 is a schematic view of the sectional structure of the clamping structure of the present invention.

In the figure: 1. a base station; 2. a screw rod; 3. a transmission chamber; 4. a motor; 5. an alarm; 6. an exhaust port; 7. a distance sensor; 8. a liquid injection port; 9. a liquid storage tank; 10. a control panel; 11. a high pressure water pump; 12. a machine frame; 13. a rotating shaft; 14. an injection nozzle; 15. a strip-shaped groove; 16. a clamping structure; 1601. an L-shaped seat body; 1602. a spiral cylinder; 1603. a screw rod; 1604. a hand wheel; 1605. a support block; 1606. a support groove; 17. an ultrasonic flaw detector; 18. a carrier; 19. a nut; 20. a chute; 21. a cylindrical chamber; 22. a flow-through hole; 23. floating blocks; 24. a slide block.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a nondestructive testing device for special equipment comprises a base station 1, a liquid storage box 9, a control panel 10, a machine frame 12 and an injection nozzle 14, wherein the center position of the top end of the base station 1 is provided with the machine frame 12, the center position of the top of the machine frame 12 is provided with the injection nozzle 14, the outer walls of two sides of the machine frame 12 are respectively provided with a transmission chamber 3, the outer wall of the machine frame 12 at the position of the transmission chamber 3 is provided with a strip-shaped groove 15, one end of the strip-shaped groove 15 extends into the machine frame 12, the center position of the bottom of the transmission chamber 3 is rotatably connected with a lead screw 2, the outer wall at one end of the lead screw 2 is in threaded connection with a nut 19, so that an ultrasonic flaw detector 17 is driven to lift;

a bearing frame 18 is installed on the outer wall of one side of the nut 19, one end, far away from the nut 19, of the bearing frame 18 penetrates through the strip-shaped groove 15 and is provided with an ultrasonic flaw detector 17, the type of the ultrasonic flaw detector 17 can be BK28-NDT610, the input end of the ultrasonic flaw detector 17 is electrically connected with the output end of a single chip microcomputer in the control panel 10, a motor 4 is installed at the center position of the top end of the transmission chamber 3, the type of the motor 4 can be Y90S-2, the input end of the motor 4 is electrically connected with the output end of the single chip microcomputer in the control panel 10, the output end of the motor 4 is provided with a rotating shaft 13 through a coupler, and the bottom end of the rotating shaft 13 extends into the transmission chamber 3 and is fixedly connected with the top end of the screw rod 2 so as to carry out comprehensive detection processing on the container equipment body;

and the two inner side walls at the bottom of the machine frame 12 are both provided with a clamping structure 16, the inside of the clamping structure 16 is sequentially provided with an L-shaped seat body 1601, a spiral tube 1602, a spiral rod 1603, a hand wheel 1604, a supporting block 1605 and a supporting groove 1606, the two sides at the top of the base station 1 at the inner side of the machine frame 12 are both provided with the supporting groove 1606, one side inside the supporting groove 1606 is provided with the supporting block 1605, the top end of the supporting block 1605 extends to the outside of the supporting slot 1606 and is fixed with an L-shaped seat 1601, a spiral tube 1602 is arranged on the inner wall of the machine frame 12 at one side of the L-shaped seat 1601, one end of the spiral tube 1602 far away from the L-shaped seat 1601 extends to the outside of the machine frame 12, and the screw rod 1603 is connected to the inner thread of the screw cylinder 1602, one end of the screw rod 1603 extends to the outside of the screw cylinder 1602 and is rotatably connected with the outer wall of the L-shaped seat 1601, and one end of the screw rod 1603 far away from the L-shaped seat body 1601 extends to the outside of the screw cylinder 1602 and is provided with a hand wheel 1604;

by rotating the hand wheel 1604, the hand wheel 1604 drives the screw rod 1603 to rotate and translate inside the spiral cylinder 1602, and the screw rod 1603 drives the L-shaped seat body 1601 to translate synchronously, at the moment, the supporting block 1605 can be positioned inside the supporting groove 1606 to slide, so that the moving amplitude of the L-shaped seat body 1601 is limited, and the equipment body can be clamped and fixed by the two groups of L-shaped seat bodies 1601;

a liquid storage tank 9 is arranged on one side of the top end of a machine frame 12, a high-pressure water pump 11 is mounted on the top end of the machine frame 12 on one side of the liquid storage tank 9, the model of the high-pressure water pump 11 can be 150QJ20-54/9, one end of the high-pressure water pump 11 extends into the liquid storage tank 9 through a guide pipe, the other end of the high-pressure water pump 11 is communicated with the outer wall of an injection nozzle 14 through a guide pipe, and the input end of the high-pressure water pump 11 is electrically connected with the output end of a single chip microcomputer in a control panel 10 so as to convey a water source in the liquid storage tank 9 to the interior of the injection nozzle 14;

a liquid injection port 8 is arranged at the center of the top end of the liquid storage tank 9, the bottom end of the liquid injection port 8 extends into the liquid storage tank 9, a cylindrical chamber 21 is arranged at one side of the interior of the liquid storage tank 9, a distance sensor 7 is arranged at the center of the top of the cylindrical chamber 21, the type of the distance sensor 7 can be E2EM-X16MX, a floating block 23 is arranged in the cylindrical chamber 21 below the distance sensor 7, a circulation hole 22 is arranged on the inner wall of the cylindrical chamber 21 below the floating block 23, one end of the circulation hole 22 extends to the exterior of the cylindrical chamber 21, a sliding groove 20 is arranged on the inner wall of the cylindrical chamber 21 far away from the circulation hole 22, a sliding block 24 is arranged at one end of the interior of the sliding groove 20, one end of the sliding block 24 extends to the exterior of the sliding groove 20 and is fixedly connected with the outer wall of the floating block 23, an exhaust port 6 is arranged on the outer wall of one side of the liquid storage tank 9, one end of the exhaust port 6 extends to the interior of the cylindrical chamber 21, and install siren 5 on the liquid storage box 9 outer wall below gas vent 6, the model of this siren 5 can be FU-JS001, and hold liquid storage box 9 and install control panel 10 on keeping away from the outer wall of siren 5 one side, the model of this control panel 10 can be GC-1, the output of the inside singlechip of control panel 10 and the input electric connection of siren 5, the input of the inside singlechip of control panel 10 and the output electric connection of distance sensor 7.

The working principle is as follows: when the detection device is used, firstly, the hand wheel 1604 is rotated to drive the screw rod 1603 to rotate and translate in the screw barrel 1602, and the screw rod 1603 drives the L-shaped seat body 1601 to translate synchronously, at this time, the support block 1605 is positioned in the support groove 1606 to slide, so that the movement range of the L-shaped seat body 1601 is limited, the device body can be clamped and fixed by the two groups of L-shaped seat bodies 1601, a water source is injected into the liquid storage tank 9 through the liquid injection port 8, then the high-pressure water pump 11 is opened to inject the water source in the liquid storage tank 9 into the container device body through the injection nozzle 14, if the water source leaks from the interior of the container device body, the surface of the device is unqualified to detect, otherwise, the detection result is qualified, and then the motor 4 is opened by operating the control panel 10, the screw rod 2 is driven by the rotating shaft 13 to rotate in the transmission chamber 3, the lifting amplitude of the bearing frame 18 is limited by the strip-shaped groove 15, the nut 19 is positioned on the outer wall of the screw rod 2 to slide, the nut 19 drives the ultrasonic flaw detector 17 to lift through the bearing frame 18, the ultrasonic flaw detector 17 is opened by the operation control panel 10 at the moment to release ultrasonic waves to detect the equipment body, so that the aim of full-range detection is fulfilled, finally, the circulating hole 22 has good circulating function, a water source in the liquid storage tank 9 flows into the cylindrical chamber 21 through the circulating hole 22, air in the cylindrical chamber 21 is discharged through the exhaust port 6, the sliding block 24 can slide in the sliding groove 20 at the moment, the floating block 23 floats in the cylindrical chamber 21, and the distance of the floating block 23 is monitored by the distance sensor 7, relevant data can feed back to control panel 10 and show, when data reached the default, then the inside water source of surface liquid storage box 9 was about to exhaust, and control panel 10 then can send corresponding instruction to siren 5 this moment, makes it send the police dispatch newspaper and warns the processing to the staff in time annotates liquid and handles, thereby accomplishes check out test set's use.

Claims

1. The utility model provides a nondestructive test equipment that special equipment used, includes base station (1), holds liquid case (9), control panel (10), frame (12) and injection nozzle (14), its characterized in that: the center position department on base station (1) top is equipped with frame (12), and the center position department at frame (12) top installs injection nozzle (14), and all be equipped with clamping structure (16) on the two inside walls of frame (12) bottom, one side on frame (12) top is equipped with liquid storage tank (9), and the center position department on liquid storage tank (9) top is equipped with notes liquid mouth (8), the bottom of annotating liquid mouth (8) extends to the inside of liquid storage tank (9), and one side of liquid storage tank (9) inside is equipped with columnar room (21), distance sensor (7) is installed to the center position department at columnar room (21) top of columnar room (21) top, and the columnar room (21) inside below distance sensor (7) is equipped with floating block (23) to be equipped with circulation hole (22) on the columnar room (21) inner wall below floating block (23), the one end of circulation hole (22) extends to the outside of columnar room (21), a chute (20) is arranged on the inner wall of one side of the cylindrical chamber (21) far away from the circulating hole (22), and one end inside the sliding chute (20) is provided with a sliding block (24), one end of the sliding block (24) extends to the outside of the sliding chute (20) and is fixedly connected with the outer wall of the floating block (23), an exhaust port (6) is arranged on the outer wall of one side of the liquid storage tank (9), one end of the exhaust port (6) extends into the columnar chamber (21), and the outer wall of the liquid storage box (9) below the exhaust port (6) is provided with an alarm (5), and install control panel (10) on the outer wall of holding liquid case (9) and keeping away from siren (5) one side, control panel (10) inside singlechip's output and the input electric connection of siren (5), control panel (10) inside singlechip's input and the output electric connection of distance sensor (7).

2. The non-destructive testing apparatus for special equipment according to claim 1, wherein: high pressure water pump (11) is installed on frame (12) top of liquid storage box (9) one side, and the inside that extends to liquid storage box (9) is passed through the pipe to the one end of high pressure water pump (11), and the other end of high pressure water pump (11) is linked together through the outer wall of pipe with injection nozzle (14).

3. The non-destructive testing apparatus for special equipment according to claim 1, wherein: all be equipped with transmission room (3) on the outer wall of frame (12) both sides, and be equipped with bar groove (15) on frame (12) outer wall of transmission room (3) position department, the one end in bar groove (15) extends to the inside of frame (12) to the central point of transmission room (3) bottom puts the rotation and is connected with lead screw (2), and threaded connection has nut (19) on the outer wall of lead screw (2) one end.

4. The non-destructive testing apparatus for special equipment according to claim 1, wherein: the inside of clamping structure (16) is equipped with L type pedestal (1601), spiral section of thick bamboo (1602), hob (1603), hand wheel (1604), supporting shoe (1605) and support groove (1606) in proper order, base station (1) top both sides of frame (12) inboard all are equipped with support groove (1606), and support groove (1606) inside one side and be equipped with supporting shoe (1605) to the top of supporting shoe (1605) extends to the outside of supporting groove (1606) and is fixed with L type pedestal (1601).

5. The non-destructive testing apparatus for special equipment according to claim 4, wherein: be equipped with spiral shell (1602) on the frame (12) inner wall of L type pedestal (1601) one side, the one end that L type pedestal (1601) were kept away from to spiral shell (1602) extends to the outside of frame (12), and the internal thread connection of spiral shell (1602) has hob (1603), the one end of hob (1603) extends to the outside of spiral shell (1602) and is connected with the outer wall rotation of L type pedestal (1601) to the one end that L type pedestal (1601) were kept away from to hob (1603) extends to the outside of spiral shell (1602) and installs hand wheel (1604).

6. The non-destructive testing apparatus for special equipment according to claim 3, wherein: install on the outer wall of nut (19) one side and bear frame (18), and bear the one end that bears frame (18) and keep away from nut (19) and run through bar groove (15) and install ultrasonic flaw detector (17), the central point on transmission room (3) top puts and installs motor (4), and the output of motor (4) installs pivot (13) through the shaft coupling, the bottom of pivot (13) extend to the inside of transmission room (3) and with the top fixed connection of lead screw (2).