CN215000987U - Rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment - Google Patents
Rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment Download PDFInfo
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- CN215000987U CN215000987U CN202120926097.4U CN202120926097U CN215000987U CN 215000987 U CN215000987 U CN 215000987U CN 202120926097 U CN202120926097 U CN 202120926097U CN 215000987 U CN215000987 U CN 215000987U
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Abstract
The utility model discloses a constant temperature system for optimizing utilization of rotor valve cooling water for soybean cooking equipment, which comprises a cooling water tank, a pipeline pump, a rotor valve and a heat preservation water tank which are sequentially connected through pipelines, and meanwhile, the outlet of the rotor valve is also connected with a buffer cylinder; the inlet end of the cooling channel of the rotor valve is connected with the pipeline pump through a cooling water pipeline, the outlet end of the cooling channel of the rotor valve is connected with a hot water pipeline, a temperature sensor is arranged on the hot water pipeline, the outlet end of the hot water pipeline is provided with a first hot water branch pipe and a second hot water branch pipe which are connected in parallel, the first hot water branch pipe is connected to the heat preservation water tank, and the second hot water branch pipe is connected to the buffer cylinder. The utility model discloses can realize adjusting the temperature and keeping invariable temperature to the hot water that forms behind the rotor valve cooling, make it can obtain effective utilization, improve the optimal utilization ratio of rotor valve cooling water, reduction production energy consumption.
Description
Technical Field
The utility model relates to a soy sauce production technical field, in particular to rotor valve cooling water optimal utilization constant temperature system that soybean cooking equipment used.
Background
In the soy sauce manufacturing process, soybean cooking is a necessary process procedure, and in the current soybean cooking process, a rotor valve at the inlet and the outlet of a soybean cooking device is generally cooled by cooling water, and hot water formed after cooling is collected for recycling for cleaning production equipment. However, the temperature of the hot water formed after the cooling water cools the rotor valve is unstable, and the hot water required by cleaning the production equipment needs to be kept at a certain temperature to meet the cleaning requirement. Therefore, the existing treatment mode still has more problems, the cleaning effect of the production equipment is easily influenced due to the unstable temperature of the hot water, the production quality of the subsequent procedures of the production equipment is further influenced, and meanwhile, the problem of high energy consumption is easily caused.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's is not enough, provides a rotor valve cooling water optimal utilization constant temperature system that soybean cooking equipment used, and this system can realize adjusting the temperature and keeping invariable temperature to the hot water that forms after the rotor valve cooling, makes it can obtain effective utilization, improves the optimal utilization ratio of rotor valve cooling water, reduces the production energy consumption.
The technical scheme of the utility model is that: a constant temperature system for optimally utilizing cooling water of a rotor valve for soybean cooking equipment comprises a cooling water tank, a pipeline pump, the rotor valve and a heat preservation water tank which are sequentially connected through a pipeline, and meanwhile, the outlet of the rotor valve is also connected with a buffer cylinder; the inlet end of the cooling channel of the rotor valve is connected with the pipeline pump through a cooling water pipeline, the outlet end of the cooling channel of the rotor valve is connected with a hot water pipeline, a temperature sensor is arranged on the hot water pipeline, the outlet end of the hot water pipeline is provided with a first hot water branch pipe and a second hot water branch pipe which are connected in parallel, the first hot water branch pipe is connected to the heat preservation water tank, and the second hot water branch pipe is connected to the buffer cylinder. Wherein, holding water tank is used for storing the higher hot water of temperature that forms after the rotor valve cooling, and the buffer cylinder is used for storing the lower hot water of temperature that forms after the rotor valve cooling, and simultaneously, the hot water in holding water tank and the hot water in the buffer cylinder can be sent out respectively and carry out the circulation use to the workshop of different demands. In the use, the pipeline pump extracts cooling water from the cooling water tank, and after the cooling channel that sends into the rotor valve cools off the rotor valve, the hot water that forms is sent out from the hot water pipeline, utilizes temperature sensor to carry out real-time detection to the hot water temperature in the hot water pipeline, when hot water temperature reached or exceeded the setting value, corresponds and sends into the holding water tank and stores, when hot water temperature was less than the setting value, corresponds and sends into the cushion cylinder and stores.
The heat preservation water tank is provided with a hot water inlet, a cleaning water outlet and an overflow port, the hot water inlet is connected with the rotor valve, the overflow port is connected with the buffer cylinder, and the cleaning water outlet is connected with a high-pressure cleaning pump. The overflow port has the function that when the water quantity in the heat preservation water tank is too high, part of hot water flows to the buffer cylinder from the overflow port to be stored. And hot water in the heat-preservation water tank is sent out through a cleaning water outlet and is pumped to a workshop needing hot water at a corresponding temperature by a high-pressure cleaning pump for use.
The heat-preservation water tank is also provided with a pressure relief port, the pressure relief port is connected to the rotor valve through a pressure relief pipeline, and the pressure relief pipeline is connected with the first hot water branch pipe and the second hot water branch pipe in parallel; the hot water pipeline is provided with a pressure sensor, the pressure relief pipe is provided with a pneumatic pressure relief valve, the first hot water branch pipe is provided with a water inlet pneumatic valve, and the second hot water branch pipe is provided with a water discharge pneumatic valve. In the system operation process, the pressure in the hot water pipeline is detected in real time through the pressure sensor, when the pressure exceeds a set value, the hot water in the hot water pipeline is further discharged into the heat preservation water tank by opening the pneumatic pressure relief valve, the pressure protection effect is achieved on the whole system, and the normal operation and the stable operation of the whole system are guaranteed. Wherein, the water inlet pneumatic valve is a normally closed valve, and the water outlet pneumatic valve is a normally open valve.
The heat preservation water tank is also provided with a heating circulation outlet and a heating circulation inlet, the heating circulation outlet is sequentially provided with a circulating water pump and a heat exchanger, the heating circulation outlet, the circulating water pump, the heat exchanger and the heating circulation inlet are sequentially connected to form a circulating heating system, and the heat exchanger is externally connected with a steam source through a steam pipeline and a steam valve. Meanwhile, a temperature sensor can be arranged on the heat-preservation water tank, the temperature of hot water in the heat-preservation water tank is detected in real time through the temperature sensor, when the temperature is too low, the heat exchanger is started, external steam is utilized, and the hot water in the heat-preservation water tank is further heated through the circulation heating system, so that the hot water in the heat-preservation water tank is kept in a constant temperature state.
The rotor valve comprises a rotor valve arranged at an outlet of the soybean cooking equipment and/or a rotor valve arranged at an inlet of the soybean cooking equipment; when the rotor valve has a plurality of, each rotor valve sets up in parallel, and every rotor valve is connected with tubing pump and cooling water tank respectively, and each cooling water tank connects in parallel to the cooling water house steward.
The heat preservation water tank is also provided with a cold water inlet, and the cold water inlet is connected to the cooling water main pipe. When the temperature of the hot water in the heat preservation water tank is too high, cold water can be added into the heat preservation water tank through the cold water inlet to adjust the temperature, so that the hot water in the heat preservation water tank keeps constant temperature. Wherein, a normally closed pneumatic valve is arranged on a pipeline connecting the cold water inlet and the cooling water main pipe.
The cooling water main pipe provides cooling water, and the cooling water is tap water.
The temperature in the heat preservation water tank is 60 ℃, and under the general condition, the cleaning water of common production equipment generally adopts hot water with the temperature of about 60 ℃.
The buffer cylinder is also provided with a water outlet which is connected with a pipeline centrifugal pump, and water in the buffer cylinder can be delivered to a workshop with corresponding requirements for use through the centrifugal pump.
The rotor valve cooling water optimal utilization constant temperature system for the soybean cooking equipment is also provided with a control electronic box, the control electronic box can adopt the existing control electronic box in the market, components and parts in the system (including water inlet pneumatic valves, pneumatic pressure relief valves, water discharge pneumatic valves, steam valves and the like), pipeline pumps, high-pressure cleaning pumps, pipeline centrifugal pumps, temperature sensors, pressure sensors and the like are all connected to the control electronic box, and signals and actions of the components and parts are controlled by a controller in the control electronic box.
When the rotor valve cooling water for the soybean cooking equipment is optimally used by a constant temperature system, the principle is as follows: cooling water provided by a cooling water tank is sent into a cooling channel corresponding to a rotor valve through a pipeline pump, the rotor valve is cooled to form hot water, the hot water is sent out through a hot water channel, a temperature sensor is used for detecting the temperature of the hot water in the hot water pipeline in real time, when the temperature of the hot water reaches or exceeds a set value (namely the constant temperature required to be kept by a heat preservation water tank, generally 60 ℃), the hot water is correspondingly sent into the heat preservation water tank to be stored and sent out to a corresponding workshop to be used, and when the temperature of the hot water is lower than the set value, the hot water is correspondingly sent into a buffer cylinder to be stored and sent out to the corresponding workshop to be used; meanwhile, the pressure sensor detects the pressure in the hot water pipeline in real time, when the pressure exceeds a set value, the hot water in the hot water pipeline is further discharged into the heat preservation water tank by opening the pneumatic pressure relief valve, the pressure protection effect is achieved on the whole system, and the normal operation and the stable operation of the whole system are guaranteed. In the heat preservation water tank, in order to keep constant temperature, the temperature of hot water in the heat preservation water tank is detected in real time through a corresponding temperature sensor, when the temperature is too low, a heat exchanger is started, external steam is utilized, the hot water in the heat preservation water tank is further heated through the circulating heating system, and the hot water in the heat preservation water tank is kept in a constant temperature state; when the temperature is too high, cold water can be added into the heat-preservation water tank through the cold water inlet to carry out temperature regulation, so that the hot water in the heat-preservation water tank keeps constant temperature; meanwhile, when the water amount in the heat-preservation water tank is too large, the excessive hot water is discharged from the overflow port and is sent into the buffer cylinder.
Compared with the prior art, the utility model, following beneficial effect has:
the rotor valve cooling water optimized utilization constant temperature system for the soybean cooking equipment can realize temperature adjustment and constant temperature maintenance of hot water formed after cooling of the rotor valve, so that the hot water can be effectively utilized, the optimized utilization rate of the rotor valve cooling water is improved, and the production energy consumption is reduced. Meanwhile, through the arrangement of the pressure relief pipeline and the pneumatic pressure relief valve, when the pressure in the hot water pipeline is too high, the pressure can be relieved in time, the pressure protection effect is achieved on the whole system, and the normal operation and the stable operation of the whole system are guaranteed.
Drawings
FIG. 1 is a schematic diagram of a constant temperature system for optimal utilization of cooling water of a rotor valve for soybean cooking equipment.
In the figure, the components indicated by the respective reference numerals are as follows: the device comprises a cooling water tank 1, a pipeline pump 2, a rotor valve 3, a heat preservation water tank 4, a hot water inlet 4-1, a cleaning water outlet 4-2, an overflow port 4-3, a pressure relief port 4-4, a heating circulation outlet 4-5, a heating circulation inlet 4-6, a cold water inlet 4-7, a buffer cylinder 5, a first hot water branch pipe 6, a second hot water branch pipe 7, a pressure relief pipeline 8, a temperature sensor 9, a pressure sensor 10, a pneumatic pressure relief valve 11, a water inlet pneumatic valve 12, a water discharge pneumatic valve 13, a circulating water pump 14, a heat exchanger 15, a steam valve 16, a cooling water main pipe 17, a pipeline centrifugal pump 18 and a high-pressure cleaning pump 19.
Detailed Description
The present invention will be described in further detail with reference to examples, but the present invention is not limited thereto.
Examples
The constant temperature system for optimizing utilization of cooling water of the rotor valve for soybean cooking equipment in the embodiment comprises a cooling water tank 1, a pipeline pump 2, a rotor valve 3 and a heat preservation water tank 4 which are sequentially connected through a pipeline as shown in fig. 1, wherein an outlet of the rotor valve is also connected with a buffer cylinder 5; the inlet end of the cooling channel of the rotor valve is connected with a pipeline pump through a cooling water pipeline, the outlet end of the cooling channel of the rotor valve is connected with a hot water pipeline, a temperature sensor 9 is arranged on the hot water pipeline, the outlet end of the hot water pipeline is provided with a first hot water branch pipe 6 and a second hot water branch pipe 7 which are connected in parallel, the first hot water branch pipe is connected to a heat preservation water tank, and the second hot water branch pipe is connected to a buffer cylinder. Wherein, holding water tank is used for storing the higher hot water of temperature that forms after the rotor valve cooling, and the buffer cylinder is used for storing the lower hot water of temperature that forms after the rotor valve cooling, and simultaneously, the hot water in holding water tank and the hot water in the buffer cylinder can be sent out respectively and carry out the circulation use to the workshop of different demands. In the use, the pipeline pump extracts cooling water from the cooling water tank, and after the cooling channel that sends into the rotor valve cools off the rotor valve, the hot water that forms is sent out from the hot water pipeline, utilizes temperature sensor to carry out real-time detection to the hot water temperature in the hot water pipeline, when hot water temperature reached or exceeded the setting value, corresponds and sends into the holding water tank and stores, when hot water temperature was less than the setting value, corresponds and sends into the cushion cylinder and stores.
The heat preservation water tank is provided with a hot water inlet 4-1, a cleaning water outlet 4-2, an overflow port 4-3, a pressure relief port 4-4, a heating circulation outlet 4-5, a heating circulation inlet 4-6 and a cold water inlet 4-7, the hot water inlet is connected with the rotor valve, the overflow port is connected with the buffer cylinder, and the cleaning water outlet is connected with a high-pressure cleaning pump 19. The overflow port has the function that when the water quantity in the heat preservation water tank is too high, part of hot water flows to the buffer cylinder from the overflow port to be stored. And hot water in the heat-preservation water tank is sent out through a cleaning water outlet and is pumped to a workshop needing hot water at a corresponding temperature by a high-pressure cleaning pump for use. The pressure relief port is connected to the rotor valve through a pressure relief pipeline 8, and the pressure relief pipeline is connected with the first hot water branch pipe and the second hot water branch pipe in parallel; the hot water pipeline is provided with a pressure sensor 10, the pressure relief pipe is provided with a pneumatic pressure relief valve 11, the first hot water branch pipe is provided with a water inlet pneumatic valve 12, and the second hot water branch pipe is provided with a water discharge pneumatic valve 13. In the system operation process, the pressure in the hot water pipeline is detected in real time through the pressure sensor, when the pressure exceeds a set value, the hot water in the hot water pipeline is further discharged into the heat preservation water tank by opening the pneumatic pressure relief valve, the pressure protection effect is achieved on the whole system, and the normal operation and the stable operation of the whole system are guaranteed. Wherein, the water inlet pneumatic valve is a normally closed valve, and the water outlet pneumatic valve is a normally open valve. The heating circulation outlet is sequentially provided with a circulating water pump 14 and a heat exchanger 15, the heating circulation outlet, the circulating water pump, the heat exchanger and the heating circulation inlet are sequentially connected to form a circulation heating system, and the heat exchanger is externally connected with a steam source through a steam pipeline and a steam valve 16. Meanwhile, a temperature sensor can be arranged on the heat-preservation water tank, the temperature of hot water in the heat-preservation water tank is detected in real time through the temperature sensor, when the temperature is too low, the heat exchanger is started, external steam is utilized, and the hot water in the heat-preservation water tank is further heated through the circulation heating system, so that the hot water in the heat-preservation water tank is kept in a constant temperature state.
The rotor valve comprises a rotor valve arranged at the outlet of the soybean cooking equipment and/or a rotor valve arranged at the inlet of the soybean cooking equipment; when the number of the rotor valves is plural, the rotor valves are arranged in parallel, each rotor valve is connected with a pipeline pump and a cooling water tank respectively, and the cooling water tanks are connected to the cooling water header pipe 17 in parallel. And a cold water inlet of the heat preservation water tank is connected to a cooling water main pipe. When the temperature of the hot water in the heat preservation water tank is too high, cold water can be added into the heat preservation water tank through the cold water inlet to adjust the temperature, so that the hot water in the heat preservation water tank keeps constant temperature. Wherein, a normally closed pneumatic valve is arranged on a pipeline connecting the cold water inlet and the cooling water main pipe. The cooling water main pipe provides cooling water, and the cooling water is tap water.
The temperature in the heat preservation water tank is 60 ℃, and under the general condition, the cleaning water of common production equipment generally adopts hot water with the temperature of about 60 ℃.
The buffer cylinder is also provided with a water outlet which is connected with a pipeline centrifugal pump 18, and water in the buffer cylinder can be delivered to a workshop with corresponding requirements for use through the centrifugal pump.
The rotor valve cooling water optimal utilization constant temperature system for the soybean cooking equipment is also provided with a control electric box (not shown in the figure), the control electric box can adopt the existing control electric box on the market, components and parts in the system, such as valves (including a water inlet pneumatic valve, a pneumatic pressure relief valve, a water discharge pneumatic valve, a steam valve and the like), pipeline pumps, a high-pressure cleaning pump, a pipeline centrifugal pump, temperature sensors, pressure sensors and the like, are all connected to the control electric box, and signals and actions of the components and parts are controlled by a controller in the control electric box.
When the rotor valve cooling water for the soybean cooking equipment is optimally used by a constant temperature system, as shown in figure 1, the principle is as follows: cooling water provided by a cooling water tank is sent into a cooling channel corresponding to a rotor valve through a pipeline pump, the rotor valve is cooled to form hot water, the hot water is sent out through a hot water channel, a temperature sensor is used for detecting the temperature of the hot water in the hot water pipeline in real time, when the temperature of the hot water reaches or exceeds a set value (namely the constant temperature required to be kept by a heat preservation water tank, generally 60 ℃), the hot water is correspondingly sent into the heat preservation water tank to be stored and sent out to a corresponding workshop to be used, and when the temperature of the hot water is lower than the set value, the hot water is correspondingly sent into a buffer cylinder to be stored and sent out to the corresponding workshop to be used; meanwhile, the pressure sensor detects the pressure in the hot water pipeline in real time, when the pressure exceeds a set value, the hot water in the hot water pipeline is further discharged into the heat preservation water tank by opening the pneumatic pressure relief valve, the pressure protection effect is achieved on the whole system, and the normal operation and the stable operation of the whole system are guaranteed. In the heat preservation water tank, in order to keep constant temperature, the temperature of hot water in the heat preservation water tank is detected in real time through a corresponding temperature sensor, when the temperature is too low, a heat exchanger is started, external steam is utilized, the hot water in the heat preservation water tank is further heated through the circulating heating system, and the hot water in the heat preservation water tank is kept in a constant temperature state; when the temperature is too high, cold water can be added into the heat-preservation water tank through the cold water inlet to carry out temperature regulation, so that the hot water in the heat-preservation water tank keeps constant temperature; meanwhile, when the water amount in the heat-preservation water tank is too large, the excessive hot water is discharged from the overflow port and is sent into the buffer cylinder.
As described above, the present invention can be realized well, and the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; all equivalent changes and modifications made according to the present invention are intended to be covered by the scope of the claims of the present invention.
Claims (9)
1. A constant temperature system for optimally utilizing cooling water of a rotor valve for soybean cooking equipment is characterized by comprising a cooling water tank, a pipeline pump, the rotor valve and a heat preservation water tank which are sequentially connected through a pipeline, and meanwhile, the outlet of the rotor valve is also connected with a buffer cylinder; the inlet end of the cooling channel of the rotor valve is connected with the pipeline pump through a cooling water pipeline, the outlet end of the cooling channel of the rotor valve is connected with a hot water pipeline, a temperature sensor is arranged on the hot water pipeline, the outlet end of the hot water pipeline is provided with a first hot water branch pipe and a second hot water branch pipe which are connected in parallel, the first hot water branch pipe is connected to the heat preservation water tank, and the second hot water branch pipe is connected to the buffer cylinder.
2. The rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment according to claim 1, wherein the heat preservation water tank is provided with a hot water inlet, a cleaning water outlet and an overflow port, the hot water inlet is connected with the rotor valve, the overflow port is connected with the buffer cylinder, and the cleaning water outlet is connected with a high pressure cleaning pump.
3. The rotor valve cooling water optimal utilization constant temperature system for the soybean cooking equipment according to claim 2, wherein the heat preservation water tank is further provided with a pressure relief port, the pressure relief port is connected to the rotor valve through a pressure relief pipeline, and the pressure relief pipeline is connected with the first hot water branch pipe and the second hot water branch pipe in parallel; the hot water pipeline is provided with a pressure sensor, the pressure relief pipe is provided with a pneumatic pressure relief valve, the first hot water branch pipe is provided with a water inlet pneumatic valve, and the second hot water branch pipe is provided with a water discharge pneumatic valve.
4. The rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment according to claim 1, wherein the heat preservation water tank is further provided with a heating circulation outlet and a heating circulation inlet, the heating circulation outlet is sequentially provided with a circulating water pump and a heat exchanger, the heating circulation outlet, the circulating water pump, the heat exchanger and the heating circulation inlet are sequentially connected to form a circulation heating system, and the heat exchanger is externally connected with a steam source through a steam pipeline and a steam valve.
5. The system for optimizing and utilizing the constant temperature of the rotor valve cooling water for the soybean cooking equipment according to claim 1, wherein the rotor valve comprises a rotor valve arranged at an outlet of the soybean cooking equipment and/or a rotor valve arranged at an inlet of the soybean cooking equipment; when the rotor valve has a plurality of, each rotor valve sets up in parallel, and every rotor valve is connected with tubing pump and cooling water tank respectively, and each cooling water tank connects in parallel to the cooling water house steward.
6. The rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment according to claim 5, wherein the heat preservation water tank is further provided with a cold water inlet, and the cold water inlet is connected to a cooling water main pipe.
7. The rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment according to claim 5, wherein the cooling water main pipe provides cooling water, and the cooling water is tap water.
8. The rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment according to claim 1, wherein the temperature in the heat preservation water tank is 60 ℃.
9. The rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment according to claim 1, wherein the buffer cylinder is further provided with a water outlet, and the water outlet is connected with a pipeline centrifugal pump.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120926097.4U CN215000987U (en) | 2021-04-29 | 2021-04-29 | Rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202120926097.4U CN215000987U (en) | 2021-04-29 | 2021-04-29 | Rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment |
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| CN215000987U true CN215000987U (en) | 2021-12-03 |
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| CN202120926097.4U Active CN215000987U (en) | 2021-04-29 | 2021-04-29 | Rotor valve cooling water optimal utilization constant temperature system for soybean cooking equipment |
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2021
- 2021-04-29 CN CN202120926097.4U patent/CN215000987U/en active Active
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