CN206174987U - Tail end flow adjusting device and mine cooling system - Google Patents
Tail end flow adjusting device and mine cooling system Download PDFInfo
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Abstract
本实用新型公开了一种末端流量调节装置及矿井降温系统,末端流量调节装置包括处理控制器、流量传感器、温度传感器Ⅰ、温度传感器Ⅱ和电动调节阀;所述流量传感器设在与空冷器相连的进水侧管道并实时探测进水侧管道中的水流量,所述温度传感器Ⅰ设在进水侧管道并实时探测进水侧管道中的水温,所述温度传感器Ⅱ设在与空冷器相连的出水侧管道并实时探测出水侧管道中的水温,所述电动调节阀设在进水侧管道并通过控制其阀门开度的大小调节进入空冷器的水流量;矿井降温系统包括地面制冷机组、冷却塔、井上循环水泵、高压水降压装置、井下循环水泵、空冷器和末端流量调节装置;本实用新型能够实现末端热负荷与冷水流量之间的协调与匹配。
The utility model discloses a terminal flow regulating device and a mine cooling system. The terminal flow regulating device includes a processing controller, a flow sensor, a temperature sensor I, a temperature sensor II and an electric regulating valve; The water inlet pipe and detect the water flow in the water inlet pipe in real time. The temperature sensor I is installed in the water inlet pipe and detects the water temperature in the water inlet pipe in real time. The temperature sensor II is installed in the air cooler The outlet side pipeline of the water outlet side pipeline and detect the water temperature in the water outlet side pipeline in real time. The electric regulating valve is set in the water inlet side pipeline and adjusts the water flow into the air cooler by controlling the valve opening; the mine cooling system includes a ground refrigeration unit, Cooling tower, uphole circulating water pump, high-pressure water decompression device, downhole circulating water pump, air cooler and terminal flow regulating device; the utility model can realize coordination and matching between terminal heat load and cold water flow.
Description
技术领域technical field
本实用新型涉及矿井降温领域,特别涉及一种在矿井降温系统中使用的末端流量调节装置及应用该装置的矿井降温系统。The utility model relates to the field of mine cooling, in particular to a terminal flow regulating device used in a mine cooling system and a mine cooling system using the device.
背景技术Background technique
随着矿井开采深度的加大,矿井降温系统得到越来越多的应用,冷水通过保温管道输送至末端供给空冷器降温使用;目前,冷水输送至空冷器的流量一般都是恒定不变的,往往严重超过了末端的实际需求量,从而导致冷量的浪费;为了实现末端热负荷与冷水流量之间的协调与匹配,必须采取自动控制的方式对末端流量进行控制,既将末端环境温度控制在合理的范围内,又不会导致冷水流量过大和过小。With the increase of mine mining depth, more and more mine cooling systems are used. The cold water is transported to the end of the air cooler through the insulation pipe to cool down. At present, the flow of cold water to the air cooler is generally constant. It often seriously exceeds the actual demand at the end, resulting in a waste of cooling capacity; in order to achieve the coordination and matching between the end heat load and the cold water flow, it is necessary to control the end flow through automatic control, which means that the end environment temperature is controlled Within a reasonable range, it will not cause the flow of cold water to be too large or too small.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种末端流量调节装置及应用该装置的矿井降温系统,能够实现末端热负荷与冷水流量之间的协调与匹配。In view of this, the purpose of this utility model is to provide a terminal flow regulating device and a mine cooling system using the device, which can realize the coordination and matching between the terminal heat load and the cold water flow.
本实用新型的末端流量调节装置,包括处理控制器、流量传感器、温度传感器Ⅰ、温度传感器Ⅱ和电动调节阀;所述流量传感器设在与空冷器相连的进水侧管道并实时探测进水侧管道中的水流量,所述温度传感器Ⅰ设在进水侧管道并实时探测进水侧管道中的水温,所述温度传感器Ⅱ设在与空冷器相连的出水侧管道并实时探测出水侧管道中的水温,所述电动调节阀设在进水侧管道并通过控制其阀门开度的大小调节进入空冷器的水流量;所述流量传感器的信号输出端与处理控制器的第一信号输入端相连,所述温度传感器Ⅰ的信号输出端与处理控制器的第二信号输入端相连,所述温度传感器Ⅱ的信号输出端与处理控制器的第三信号输入端相连,所述电动调节阀的信号输入端与处理控制器的信号输出端相连。The terminal flow regulating device of the utility model includes a processing controller, a flow sensor, a temperature sensor I, a temperature sensor II and an electric regulating valve; The water flow in the pipeline, the temperature sensor I is set in the water inlet pipe and detects the water temperature in the water inlet pipe in real time, and the temperature sensor II is set in the water outlet pipe connected to the air cooler and detects the water temperature in the water outlet pipe in real time. The electric control valve is set in the water inlet pipe and adjusts the water flow into the air cooler by controlling the opening of the valve; the signal output end of the flow sensor is connected with the first signal input end of the processing controller , the signal output end of the temperature sensor I is connected to the second signal input end of the processing controller, the signal output end of the temperature sensor II is connected to the third signal input end of the processing controller, and the signal of the electric regulating valve The input terminal is connected with the signal output terminal of the processing controller.
进一步,所述处理控制器为单片机。Further, the processing controller is a single-chip microcomputer.
进一步,所述温度传感器Ⅰ包括感温探头Ⅰ和设在感温探头Ⅰ外的固定套管Ⅰ,所述固定套管Ⅰ固定在进水侧管道上并使得感温探头Ⅰ伸入进水侧管道内。Further, the temperature sensor I includes a temperature-sensing probe I and a fixed sleeve I arranged outside the temperature-sensing probe I, and the fixed sleeve I is fixed on the water-inlet pipe so that the temperature-sensing probe I extends into the water-inlet side inside the pipe.
进一步,所述温度传感器Ⅱ包括感温探头Ⅱ和设在感温探头Ⅱ外的固定套管Ⅱ,所述固定套管Ⅱ固定在出水侧管道上并使得感温探头Ⅱ伸入出水侧管道内。Further, the temperature sensor II includes a temperature-sensing probe II and a fixed sleeve II arranged outside the temperature-sensing probe II, and the fixed sleeve II is fixed on the outlet-side pipeline so that the temperature-sensing probe II extends into the outlet-side pipeline .
进一步,该装置还包括一通信模块,所述处理控制器通过通信模块与集中控制中心通信连接。Further, the device also includes a communication module, and the processing controller communicates with the centralized control center through the communication module.
本实用新型的矿井降温系统,包括地面制冷机组、冷却塔、井上循环水泵、高压水降压装置、井下循环水泵、空冷器和末端流量调节装置;所述冷却塔与地面制冷机组连接,所述地面制冷机组与井上循环水泵连接,所述井上循环水泵将高压冷水输送到高压水降压装置,降压之后的冷水通过低压保温管道被输送至降温区域并通过末端流量调节装置供给空冷器使用,所述井下循环水泵将经工作面降温之后的热水通过回水管道输送回高压水降压装置;所述末端流量调节装置包括处理控制器、流量传感器、温度传感器Ⅰ、温度传感器Ⅱ和电动调节阀;所述流量传感器设在与空冷器相连的进水侧管道并实时探测进水侧管道中的水流量,所述温度传感器Ⅰ设在进水侧管道并实时探测进水侧管道中的水温,所述温度传感器Ⅱ设在与空冷器相连的出水侧管道并实时探测出水侧管道中的水温,所述电动调节阀设在进水侧管道并通过控制其阀门开度的大小调节进入空冷器的水流量;所述流量传感器的信号输出端与处理控制器的第一信号输入端相连,所述温度传感器Ⅰ的信号输出端与处理控制器的第二信号输入端相连,所述温度传感器Ⅱ的信号输出端与处理控制器的第三信号输入端相连,所述电动调节阀的信号输入端与处理控制器的信号输出端相连。The mine cooling system of the utility model includes a ground refrigeration unit, a cooling tower, an above-ground circulating water pump, a high-pressure water decompression device, an underground circulating water pump, an air cooler, and a terminal flow regulating device; the cooling tower is connected with the ground refrigeration unit, and the The ground refrigeration unit is connected to the circulating water pump on the well, and the circulating water pump on the well transports the high-pressure cold water to the high-pressure water decompression device, and the decompressed cold water is transported to the cooling area through the low-pressure insulation pipeline and supplied to the air cooler through the terminal flow adjustment device. The downhole circulating water pump transports the hot water cooled by the working face back to the high pressure water pressure reducing device through the return pipe; the terminal flow regulating device includes a processing controller, a flow sensor, a temperature sensor I, a temperature sensor II and an electric regulator Valve; the flow sensor is set on the water inlet pipe connected to the air cooler and detects the water flow in the water inlet pipe in real time, and the temperature sensor I is set in the water inlet pipe and detects the water temperature in the water inlet pipe in real time , the temperature sensor II is set on the water outlet pipe connected to the air cooler and detects the water temperature in the water outlet pipe in real time. The water flow rate; the signal output end of the flow sensor is connected to the first signal input end of the processing controller, the signal output end of the temperature sensor I is connected to the second signal input end of the processing controller, and the temperature sensor II is connected to the second signal input end of the processing controller. The signal output end of the electric regulating valve is connected with the third signal input end of the processing controller, and the signal input end of the electric regulating valve is connected with the signal output end of the processing controller.
进一步,该系统还包括集中控制中心,每一所述末端流量调节装置均设有通信模块,所述处理控制器通过通信模块与集中控制中心通信连接。Further, the system also includes a centralized control center, each of the terminal flow regulating devices is equipped with a communication module, and the processing controller communicates with the centralized control center through the communication module.
进一步,该系统还包括超压泄放单元,所述高压水降压装置通过超压泄放单元与井下循环水泵相连。Further, the system also includes an overpressure relief unit, and the high-pressure water depressurization device is connected with the downhole circulating water pump through the overpressure relief unit.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型的末端流量调节装置,流量传感器将采集到流量信号传至处理控制器,同时温度传感器Ⅰ、温度传感器Ⅱ分别将采集到的温度信号传至处理控制器,处理控制器根据温度差计算出末端实际热负荷,若温差较大,则向发出电动调节阀增大阀门开度的信号,增大冷水流量;若温差较小,则向电动调节阀发出减小阀门开的信号度,降低进入空冷器的冷水流量;能够实现末端热负荷与冷水流量之间的协调与事实匹配。In the terminal flow adjustment device of the utility model, the flow sensor transmits the collected flow signal to the processing controller, and at the same time, the temperature sensor Ⅰ and temperature sensor Ⅱ respectively transmit the collected temperature signal to the processing controller, and the processing controller calculates the flow rate according to the temperature difference. The actual heat load at the outlet end, if the temperature difference is large, it will send a signal to the electric control valve to increase the valve opening to increase the flow of cold water; if the temperature difference is small, it will send a signal to the electric control valve to reduce the valve opening degree The flow of cold water entering the air cooler; it can realize the coordination and actual matching between the terminal heat load and the flow of cold water.
本实用新型的矿井降温系统,能够根据井下末端实际冷负荷的需求量,调控地面制冷机组的制冷量,优化了制冷系统的运行,最大限度地降低了能耗;同时,又可实现末端获得适合的体感问题,提高工作面的环境舒适度;根据各个工作面的总负荷,调控冷水与工作面制冷量需求相匹配,不但实现了制冷系统的节能,并且降低了系统循环水泵的运行费用。The mine cooling system of the utility model can regulate the cooling capacity of the ground refrigeration unit according to the actual cooling load demand of the underground terminal, optimize the operation of the refrigeration system, and reduce energy consumption to the greatest extent; According to the total load of each working surface, the cold water is adjusted to match the cooling capacity demand of the working surface, which not only realizes the energy saving of the refrigeration system, but also reduces the operating cost of the circulating water pump of the system.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1为本实用新型的末端流量调节装置的结构示意图(图中箭头为水流方向);Fig. 1 is the structural representation of the terminal flow regulating device of the present utility model (the arrow in the figure is the water flow direction);
图2为本实用新型的矿井降温系统的结构框图。Fig. 2 is a structural block diagram of the mine cooling system of the present invention.
具体实施方式detailed description
如图1和图2所示:本实施例的末端流量调节装置,包括处理控制器1、流量传感器2、温度传感器Ⅰ3、温度传感器Ⅱ4和电动调节阀5;所述流量传感器2设在与空冷器相连的进水侧管道6并实时探测进水侧管道6中的水流量,所述温度传感器Ⅰ3设在进水侧管道6并实时探测进水侧管道6中的水温,所述温度传感器Ⅱ4设在与空冷器相连的出水侧管道7并实时探测出水侧管道7中的水温,所述电动调节阀5设在进水侧管道6并通过控制其阀门开度的大小调节进入空冷器的水流量;所述流量传感器2的信号输出端与处理控制器1的第一信号输入端相连,所述温度传感器Ⅰ3的信号输出端与处理控制器1的第二信号输入端相连,所述温度传感器Ⅱ4的信号输出端与处理控制器1的第三信号输入端相连,所述电动调节阀5的信号输入端与处理控制器1的信号输出端相连;处理控制器1是具有数据处理与信号控制的器件,优选为单片机;流量传感器2主要由铜阀体、水流转子组件、稳流组件和霍尔元件组成,当水流过转子组件时,磁性转子转动,并且转速随着流量成线性变化,霍尔元件输出相应的脉冲信号反馈给处理控制器1;温度传感器Ⅰ3与温度传感器Ⅱ4具有相同的结构,所述温度传感器Ⅰ3包括感温探头Ⅰ和设在感温探头Ⅰ外的固定套管Ⅰ,所述固定套管Ⅰ固定在进水侧管道6上并使得感温探头Ⅰ伸入进水侧管道6内;所述温度传感器Ⅱ4包括感温探头Ⅱ和设在感温探头Ⅱ外的固定套管Ⅱ,所述固定套管Ⅱ固定在出水侧管道7上并使得感温探头Ⅱ伸入出水侧管道7内;此外,该装置还包括一实现有线通信或者无线通信的通信模块,所述处理控制器1通过通信模块与集中控制中心通信连接;流量传感器2将采集到流量信号传至处理控制器1,同时温度传感器Ⅰ3、温度传感器Ⅱ4分别将采集到的温度信号传至处理控制器1,处理控制器1根据温度差计算出末端实际热负荷,若温差较大,则向发出电动调节阀5增大阀门开度的信号,增大冷水流量;若温差较小,则向电动调节阀5发出减小阀门开的信号度,降低进入空冷器的冷水流量;能够实现末端热负荷与冷水流量之间的协调与事实匹配;集中控制中心与地面制控制中心进行实时的数据交换,根据井下末端实际冷负荷的需求量,调控地面制冷站的制冷量,优化制冷系统的运行,最大限度地降低能耗。As shown in Figure 1 and Figure 2: the terminal flow regulating device of this embodiment includes a processing controller 1, a flow sensor 2, a temperature sensor I3, a temperature sensor II4 and an electric regulating valve 5; connected to the water inlet pipe 6 and detect the water flow in the water inlet pipe 6 in real time, the temperature sensor I3 is set in the water inlet pipe 6 and detects the water temperature in the water inlet pipe 6 in real time, the temperature sensor II4 It is installed in the water outlet pipe 7 connected with the air cooler and detects the water temperature in the water outlet pipe 7 in real time. The electric regulating valve 5 is arranged in the water inlet pipe 6 and adjusts the water entering the air cooler by controlling the valve opening. flow; the signal output end of the flow sensor 2 is connected to the first signal input end of the processing controller 1, the signal output end of the temperature sensor I3 is connected to the second signal input end of the processing controller 1, and the temperature sensor The signal output end of II 4 is connected with the third signal input end of the processing controller 1, and the signal input end of the electric control valve 5 is connected with the signal output end of the processing controller 1; the processing controller 1 is equipped with data processing and signal control The device is preferably a single-chip microcomputer; the flow sensor 2 is mainly composed of a copper valve body, a water flow rotor assembly, a steady flow assembly and a Hall element. When water flows through the rotor assembly, the magnetic rotor rotates, and the speed changes linearly with the flow rate. The corresponding pulse signal output by the Er element is fed back to the processing controller 1; the temperature sensor I3 has the same structure as the temperature sensor II4, and the temperature sensor I3 includes a temperature-sensing probe I and a fixed sleeve I arranged outside the temperature-sensing probe I, The fixed sleeve I is fixed on the water inlet pipe 6 so that the temperature sensing probe I extends into the water inlet side pipe 6; the temperature sensor II4 includes a temperature sensing probe II and a fixing sleeve arranged outside the temperature sensing probe II Pipe II, the fixed sleeve II is fixed on the water outlet pipe 7 and makes the temperature sensing probe II extend into the water outlet pipe 7; in addition, the device also includes a communication module that realizes wired communication or wireless communication, and the processing The controller 1 communicates with the centralized control center through the communication module; the flow sensor 2 transmits the collected flow signal to the processing controller 1, and at the same time, the temperature sensor Ⅰ3 and temperature sensor Ⅱ4 respectively transmit the collected temperature signal to the processing controller 1, The processing controller 1 calculates the actual heat load at the end according to the temperature difference. If the temperature difference is large, it sends a signal to the electric control valve 5 to increase the valve opening to increase the flow of cold water; if the temperature difference is small, it sends a signal to the electric control valve 5. Send a signal to reduce the opening of the valve to reduce the flow of cold water entering the air cooler; it can realize the coordination and factual matching between the terminal heat load and the flow of cold water; the centralized control center and the ground control center conduct real-time data exchange, according to The actual cooling load demand, adjust the cooling capacity of the ground refrigeration station, optimize the operation of the refrigeration system, and minimize energy consumption.
本实施例还公开了一种应用上述末端流量调节装置的矿井降温系统,包括地面制冷机组、冷却塔、井上循环水泵、高压水降压装置、井下循环水泵、空冷器和末端流量调节装置;所述冷却塔与地面制冷机组连接,所述地面制冷机组与井上循环水泵连接,所述井上循环水泵将高压冷水输送到高压水降压装置,降压之后的冷水通过低压保温管道被输送至降温区域并通过末端流量调节装置供给空冷器使用,所述井下循环水泵将经工作面降温之后的热水通过回水管道输送回高压水降压装置;所述末端流量调节装置包括处理控制器1、流量传感器2、温度传感器Ⅰ3、温度传感器Ⅱ4和电动调节阀5;所述流量传感器2设在与空冷器相连的进水侧管道6并实时探测进水侧管道6中的水流量,所述温度传感器Ⅰ3设在进水侧管道6并实时探测进水侧管道6中的水温,所述温度传感器Ⅱ4设在与空冷器相连的出水侧管道7并实时探测出水侧管道7中的水温,所述电动调节阀5设在进水侧管道6并通过控制其阀门开度的大小调节进入空冷器的水流量;所述流量传感器2的信号输出端与处理控制器1的第一信号输入端相连,所述温度传感器Ⅰ3的信号输出端与处理控制器1的第二信号输入端相连,所述温度传感器Ⅱ4的信号输出端与处理控制器1的第三信号输入端相连,所述电动调节阀5的信号输入端与处理控制器1的信号输出端相连;该系统还包括集中控制中心,每一所述末端流量调节装置均设有通信模块,所述处理控制器1通过通信模块与集中控制中心通信连接;该系统还包括超压泄放单元,所述高压水降压装置通过超压泄放单元与井下循环水泵相连;该系统能够根据井下末端实际冷负荷的需求量,调控地面制冷机组的制冷量,优化了制冷系统的运行,最大限度地降低了能耗;同时,又可实现末端获得适合的体感问题,提高工作面的环境舒适度;根据各个工作面的总负荷,调控冷水与工作面制冷量需求相匹配,不但实现了制冷系统的节能,并且降低了系统循环水泵的运行费用。This embodiment also discloses a mine cooling system using the above-mentioned terminal flow regulating device, including a ground refrigeration unit, a cooling tower, an above-ground circulating water pump, a high-pressure water pressure reducing device, an underground circulating water pump, an air cooler and a terminal flow regulating device; The cooling tower is connected to the ground refrigerating unit, and the ground refrigerating unit is connected to the circulating water pump on the well, and the circulating water pump on the well transports the high-pressure cold water to the high-pressure water decompression device, and the decompressed cold water is transported to the cooling area through the low-pressure heat preservation pipeline And it is supplied to the air cooler through the terminal flow regulating device, and the downhole circulating water pump transports the hot water cooled by the working face back to the high pressure water decompression device through the return water pipe; the terminal flow regulating device includes a processing controller 1, a flow rate Sensor 2, temperature sensor I3, temperature sensor II4 and electric regulating valve 5; the flow sensor 2 is set on the water inlet pipe 6 connected to the air cooler and detects the water flow in the water inlet pipe 6 in real time, the temperature sensor Ⅰ3 is set in the water inlet pipe 6 and detects the water temperature in the water inlet pipe 6 in real time, and the temperature sensor II4 is set in the water outlet pipe 7 connected with the air cooler and detects the water temperature in the water outlet pipe 7 in real time. The regulating valve 5 is located at the water inlet pipe 6 and regulates the water flow entering the air cooler by controlling the valve opening; the signal output end of the flow sensor 2 is connected with the first signal input end of the processing controller 1, so The signal output end of the temperature sensor I3 is connected to the second signal input end of the processing controller 1, the signal output end of the temperature sensor II4 is connected to the third signal input end of the processing controller 1, and the electric control valve 5 The signal input end is connected to the signal output end of the processing controller 1; the system also includes a centralized control center, each of the terminal flow regulating devices is provided with a communication module, and the processing controller 1 communicates with the centralized control center through the communication module connection; the system also includes an overpressure relief unit, and the high-pressure water depressurization device is connected with the downhole circulating water pump through the overpressure relief unit; the system can regulate the refrigeration of the ground refrigeration unit according to the actual cooling load demand at the end of the well. It optimizes the operation of the refrigeration system and minimizes energy consumption; at the same time, it can achieve a suitable body feeling problem at the end and improve the environmental comfort of the working face; according to the total load of each working face, adjust the cold water and working face The matching of cooling capacity requirements not only realizes the energy saving of the refrigeration system, but also reduces the operating cost of the system circulating water pump.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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