CN214983481U - Full-automatic multi-station electronic dry powder hydraulic press - Google Patents

Full-automatic multi-station electronic dry powder hydraulic press Download PDF

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Publication number
CN214983481U
CN214983481U CN202120832094.4U CN202120832094U CN214983481U CN 214983481 U CN214983481 U CN 214983481U CN 202120832094 U CN202120832094 U CN 202120832094U CN 214983481 U CN214983481 U CN 214983481U
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material box
feeding
plate
cylinder
movable beam
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张志仲
张志法
邵亚林
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Nantong Ming Feng Hydraulic Machinery Manufacturing Co ltd
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Nantong Ming Feng Hydraulic Machinery Manufacturing Co ltd
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Abstract

The utility model relates to a full-automatic multistation electron dry powder hydraulic press, it includes master cylinder, entablature, goes up the live beam, lower live beam, bottom end rail, frame, stand, the design is installed three stamping below the upper die base, and it has three silo to open in the middle of the bed die, installs three stamping and three lower stamping above the lower fixed die board and passes down the three silo that the live beam one-to-one is located in the middle of the bed die, and lower central jar upper end designs three plug, and three plug difference one-to-one is located the centre of three lower stamping, and the design is the sliding seal cooperation between plug and the lower stamping. The advantages are scientific and reasonable integral structure, convenient assembly and disassembly of the mould, safe and reliable use, small weight difference of each produced product, uniform density, stable and reliable performance and great improvement of quality and yield.

Description

Full-automatic multi-station electronic dry powder hydraulic press
Technical Field
The utility model relates to a hydraulic press technical field, concretely relates to full-automatic multistation electron dry powder hydraulic press.
Background
In the full-automatic dry powder hydraulic machine in the prior art, the full-automatic volumetric feeding mode can be adopted for production only when the flowability of powder is required to be good, but the semi-automatic manual feeding mode can be adopted for production only when the flowability of the powder is poor and the multi-station weighing feeding mode is adopted for production, so that the efficiency is low and the safety is poor. In order to meet certain special process requirements in the production of the industries of electronics, rotors, magnetic materials and the like, the existing full-automatic dry powder hydraulic press is reformed and innovated on the existing equipment structure.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic multistation electron dry powder hydraulic press, the structure that makes equipment is more scientific and reasonable, uses more extensively, can be in order to be used for general technology dry powder goods, like volume method automatic material conveying, the suppression that floats, pressurize time delay, pressure release time delay, protection drawing of patterns and general drawing of patterns etc. can also be used to full-automatic suppression some dry powder goods that have special technological requirements, if powder mobility is not good, again can the reinforced full-automatic multistation electron dry powder hydraulic press of automatic weighing.
The technical scheme of the utility model
A full-automatic multi-station electronic dry powder hydraulic machine comprises a main cylinder, an upper crossbeam, an upper movable beam, a lower crossbeam, a machine base and upright posts, wherein the lower crossbeam is fixedly arranged on the machine base, the upper crossbeam, the upper movable beam and the lower movable beam are sequentially arranged on the lower crossbeam from top to bottom, four corners of the upper crossbeam, the upper movable beam, the lower movable beam and the lower crossbeam are respectively penetrated through four upright posts, the upper crossbeam is fixed on the four upright posts, the lower ends of the upright posts are fixed on the four corners of the lower crossbeam, the main cylinder is arranged in the middle of the upper crossbeam, the lower end of the main cylinder is controlled to be connected with the upper movable beam, the four corners of the upper movable beam are in sliding fit with the four upright posts, a pair of lower floating cylinders are arranged on two sides of the middle of the lower crossbeam, the upper ends of the two lower floating cylinders are controlled to be connected with the lower movable beam, four corners of the lower movable beam are in sliding fit with the four upright posts, a lower fixing template is also arranged between the lower crossbeam and the lower fixing template is arranged between the two lower floating cylinders, the design has down central jar and center jar and installs the intermediate position at the bottom end rail down in the middle of the lower fixed die plate, installs the bed die in the middle of on the lower live roof beam, installs the upper die base in the middle of on the lower live roof beam, its characterized in that, design below the upper die base installs three upper punch, and it has three silo to open in the middle of the bed die, installs three lower punch and three lower punch above the lower fixed die plate and passes in the three silo that the live roof beam one-to-one is located in the middle of the bed die down, and three plug is designed to the three plug on the lower central jar, and three plug is located the centre of three lower punch one-to-one respectively, and the design is the sliding seal cooperation between plug and the lower punch.
The upper end of a piston in the main cylinder is provided with an upper piston rod, the lower end of the piston is provided with a lower piston rod, the outer side of the upper piston rod is sleeved with a main cylinder pressing limiting adjusting block, the main cylinder pressing limiting adjusting block is positioned on the main cylinder, the upper end of the upper piston rod is rotatably provided with a main cylinder pressing limiting device, and the lower end of the lower piston rod is connected with an upper movable beam.
An upper piston rod is arranged at the upper end of a piston in the lower floating cylinder, a lower piston rod is arranged at the lower end of the piston, a lower floating cylinder retraction adjusting device is sleeved on the upper piston rod, and a lower floating cylinder ejection adjusting device is rotatably arranged at the lower end of the lower piston rod.
The upper end of the lower central cylinder is provided with a mandrel seat adjusting nut, the lower end of the lower central cylinder is provided with a lower central cylinder lower piston rod, and the lower end of the lower central cylinder lower piston rod is rotatably provided with a lower central cylinder ejection adjusting device.
Two sides of the female die are respectively provided with a magnetizing coil which is arranged on the lower movable beam.
The feeding device is designed on the lower movable beam and comprises a feeding cylinder, a feeding support, a feeding plate, guide rails, springs, a feeding box and roller pressing plates, wherein the feeding plate is arranged on the lower movable beam through the feeding support, the right end of the feeding plate is positioned above a female die, a female die clamping groove is formed in the middle of the feeding plate, the upper end of the female die is clamped in the female die clamping groove, the upper end surface of the female die is flush with the upper end surface of the feeding plate, the guide rails are respectively arranged on two sides of the feeding plate, the feeding box is slidably arranged between the guide rails and positioned on the feeding plate, the feeding cylinder is arranged on the left side of the feeding plate and is in driving connection with the feeding box, the roller pressing plates are respectively arranged on the two guide rails, the rollers are positioned between the guide rails and the roller pressing plates, two ends of the roller pressing plates are respectively arranged on the feeding plate through pressing plate support rods, and the springs are sleeved on the pressing plate support rods, the upper end of the spring is supported against the lower end of the supporting rod of the pressing plate, and the lower end of the spring is supported against the feeding plate.
The feeding box comprises a material box, a vibrator, a vibrating plate, a screw, a spring, a material box body, rollers, an air cylinder, a gate and a sealing body, wherein two rollers are respectively arranged on two sides of the material box body; the material box is designed with three, and the three material boxes are arranged in a row.
The full-automatic multi-station electronic dry powder hydraulic machine further comprises a powder weighing device, the powder weighing device comprises a support, a bin, a stirrer, a spiral conveying mechanism and a vibration weighing mechanism, the bin is installed at the upper end of the support, the stirrer is installed in the bin, a discharge port is formed in the bottom of the bin, the spiral conveying mechanism and the spiral conveying mechanism are installed on the support, the discharge port is connected to a feed port of the spiral conveying mechanism, and the vibration weighing mechanism is designed below the spiral conveying mechanism.
The vibration weighing mechanism comprises an electronic induction scale, a vibration material box, material box ear wings, a proximity switch and a cam rotating mechanism, wherein the electronic induction scale is installed on the support, the vibration material box is installed at the front end of the electronic induction scale, the material box ear wings are installed on two sides of the vibration material box respectively, the proximity switch is designed on the inner side of the material box ear wing on one side and installed on the support, and the cam rotating mechanism is designed on the inner side of the material box ear wing on the other side.
Vibration magazine is including fixed riser, rotatory right angle hopper, fixed riser one end fixed mounting in electronic induction balance front end, the upper end right angle position of the rotatory right angle hopper of fixed riser other end upper end swivelling joint, and a right angle side of rotatory right angle hopper is that material mouth and oral area install up, and another right angle side of rotatory right angle hopper exports and should export and riser seal fit.
The cam rotating mechanism comprises a cam and a cam motor, the cam motor is arranged on a mounting support, the front end of the cam motor is driven to be mounted with the cam, and the cam rotates to touch the lug wings of the material box, so that the outlet at the lower end of the rotating right-angle hopper of the vibrating material box and the vertical plate can be opened and closed.
The agitator include the stirring rake, scrape material oar, (mixing) shaft, agitator motor is installed to feed bin one side, agitator motor front end drive connection (mixing) shaft, the (mixing) shaft is rotatable to be installed inside the feed bin, the stirring rake is installed to the position around the (mixing) shaft, the (mixing) shaft intermediate position is installed and is scraped the material oar and scrape the material oar above the discharge gate of feed bin bottom.
The powder weighing devices are designed into three groups, and the vibrating material boxes of the three groups of powder weighing devices are arranged in a row.
The utility model has the advantages that overall structure scientific and reasonable, the mould is installed and removed the convenience, safe and reliable is used, except having general technology, if inhale reinforced, fall into the method reinforced, pause reinforced, vibration reinforced, two-way synchronous floating, asynchronous unsteady suppression, general drawing of patterns, the protection drawing of patterns and the drawing of patterns of loosing core earlier outside, still have some new technologies, if full-automatic, multistation, powder weigh reinforced method, every product weight difference that full-automatic multistation vibration reinforced method produced is little, density is even, the stable performance is reliable, mass output increases substantially.
Drawings
Fig. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic view of the feeding device of the present invention.
Fig. 3 is a schematic view of the feeding box of the feeding device of the present invention.
Fig. 4 is a schematic view of the powder weighing device of the present invention.
Fig. 5 is a schematic view of the vibrating magazine of the powder weighing device of the present invention.
Fig. 6 is an installation schematic diagram of three powder weighing devices of the present invention.
Detailed Description
Referring to the attached drawings 1-6, the full-automatic multi-station electronic dry powder hydraulic machine comprises a main cylinder 1, an upper crossbeam 2, an upper movable beam 3, a lower movable beam 4, a lower crossbeam 5, a machine base 6 and upright posts 7, wherein the lower crossbeam 5 is fixedly arranged on the machine base 6, the upper crossbeam 2, the upper movable beam 3 and the lower movable beam 4 are sequentially arranged on the lower crossbeam 5 from top to bottom, four corners of the upper crossbeam 2, the upper movable beam 3, the lower movable beam 4 and the lower crossbeam 5 are respectively penetrated through by four upright posts 7, the upper crossbeam 2 is fixed on the four upright posts 7, the lower ends of the upright posts 7 are fixed at the four corners of the lower crossbeam 5, the main cylinder 1 is arranged in the middle of the upper crossbeam 2, the lower end of the main cylinder 1 is controlled to be connected with the upper movable beam 3, four corners of the upper movable beam 3 are in sliding fit with the four upright posts 7, two sides of the middle of the lower crossbeam 5 are provided with a pair of lower floating cylinders 8, the upper ends of the two lower floating cylinders 8 are controlled to be connected with the lower movable beam 4, four corners of the lower movable beam 4 are in sliding fit with the four upright posts 7, still install down fixed die plate 9 and lower fixed die plate 9 and be located between two lower floating cylinder 8 between lower crossbeam 5 and the lower walking beam 4, design down center jar 10 and lower center jar 10 in the middle of lower fixed die plate 9, install bed die 11 in the middle of the upper surface of lower walking beam 4, install upper die base 12 in the middle of the lower surface of upper walking beam 3, design below upper die base 12 and install three upper punch 13, it has three silo to open in the middle of the bed die 11, installs three lower punch 14 and pass three silo that lower walking beam 4 one-to-one was located in the middle of bed die 11 above the lower fixed die plate 9, and three plug 15 is designed for sliding seal cooperation between lower punch 14 to lower central jar 10 upper end, and three plug 15 is located the middle of three lower punch 14 respectively one-to one, and the design is sliding seal cooperation between plug 15 and the lower punch 14. The female die 11 and the lower punch 14 are designed to be in sliding sealing fit.
An upper piston rod 101 is arranged at the upper end of a piston in the main cylinder 1, a lower piston rod 102 is arranged at the lower end of the piston, a main cylinder pressing limiting adjusting block 103 is sleeved outside the upper piston rod 101, the main cylinder pressing limiting adjusting block 103 is positioned on the main cylinder 1, a main cylinder pressing limiting device 104 is rotatably arranged at the upper end of the upper piston rod 101, and an upper movable beam 3 is connected at the lower end of the lower piston rod 102. An upper piston rod 83 is arranged at the upper end of a piston in the lower floating cylinder 8, a lower piston rod 84 is arranged at the lower end of the piston, a lower floating cylinder retraction adjusting device 81 is sleeved on the upper piston rod 83, and a lower floating cylinder ejection adjusting device 82 is rotatably arranged at the lower end of the lower piston rod 84. The upper end of the lower central cylinder 10 is provided with a mandrel seat adjusting nut 105, the lower end of the lower central cylinder 10 is provided with a lower central cylinder lower piston rod, and the lower end of the lower central cylinder 10 lower piston rod is rotatably provided with a lower central cylinder ejection adjusting device 106. The utility model provides a master cylinder, lower floating cylinder and lower central jar all design for two piston rods, and the one end piston rod is in order to promote the part operation, all designs stop device, stopper on the other end piston rod or on the both ends piston rod, is the stroke and the accurate suppression of assurance for the adjusting part operation.
Two magnetizing coils 16 are respectively arranged on two sides of the female die 11 and are arranged on the lower movable beam 4.
The left side of the lower movable beam 4 is provided with a feeding device 40 which comprises a feeding cylinder 401, a feeding bracket 402, a feeding plate 403, a guide rail 404, a spring 405, a feeding box 406 and a roller pressing plate 407, wherein the feeding plate 403 is arranged on the lower movable beam 4 through the feeding bracket 402, the right end of the feeding plate 403 is positioned above the female die 11, a female die 11 clamping groove is formed in the middle of the feeding plate 403, the upper end of the female die 11 is clamped in the female die 11 clamping groove, the upper end surface of the female die 11 is flush with the upper end surface of the feeding plate 403, the guide rail 404 is respectively arranged on two sides of the feeding plate 403, the feeding box 406 is slidably arranged between the guide rails 404 and positioned on the feeding plate 403, the feeding cylinder 401 is arranged on the left side of the feeding plate 403 and is in driving connection with the feeding box 406, the roller pressing plates 407 are respectively arranged on the two guide rails 404, the two rollers 408 are respectively arranged on two sides of the feeding box 406, and the roller 408 is positioned between the guide rail 404 and the roller pressing plate 407, two ends of the roller pressing plate 407 are respectively mounted on the feeding plate 403 through pressing plate supporting rods 409, the pressing plate supporting rods 409 are sleeved with springs 405, the upper ends of the springs 405 are propped against the lower ends of the pressing plate supporting rods 409, and the lower ends of the springs 405 are propped against the feeding plate 403. Or the spring 405 is also designed and arranged on the roller pressing plate 407 and sleeved at the upper end of the pressing plate supporting rod 409, and finally the spring 405 is pressed at the upper end of the pressing plate supporting rod 409 through a nut.
The feeding box 406 comprises a material box 410, a vibrator 411, a vibrating plate 412, a screw 413, a spring 414, a material box body 415, rollers 408, a cylinder 416, a gate 417 and a sealing body 418, wherein two rollers 408 are respectively installed on two sides of the material box body 415, the vibrating plate 412 is fixed on the material box body 415 through a screw 413 nut, the spring 414 is sleeved on the screw 413, the upper end of the spring 414 is propped against the lower end of the vibrating plate 412, the lower end of the spring 414 is propped against the upper end of the material box body 415, the vibrator 411 is installed on one side of the vibrating plate 412, the sealing body 418 is installed at the lower end of the material box body 415, the material box 410 is installed in the middle of the vibrating plate 412, the lower end of the material box 410 penetrates through the material box body 415 and is propped against the upper end of the sealing body 418, an outlet corresponding to the lower end of the material box 410 is arranged on the sealing body 418, the sealing body 418 and the gate 417 is arranged between the outlet of the material box 410, the gate 417 is arranged in the sealing body 415, the front end of the cylinder 416 is connected with the front end of a gate 417 in a driving way, and the gate 417 is also provided with a discharge port; the magazines 415 are designed in three, three magazines 415 being arranged in a row. The vibrator is a pneumatic vibrator, the vibrator vibrates to drive the vibrating plate to vibrate, so that the material box fixed on the vibrating plate vibrates together, and the flowability of powder inside the material box is improved. The cylinder promotes the gate forward, and the discharge gate that the discharge gate will be communicated with each other with the discharge gate of magazine lower extreme on the gate, and the powder just can fall, and under the vibration effect, the blanking is swift more, clean, and the gate is reset to the cylinder shrink messenger, and gate lower extreme bin outlet will stagger with magazine lower extreme discharge gate, and the gate seals the magazine lower extreme, just can prepare the material again inside the magazine. The sealing body is used for preventing powder from being discharged from gaps during blanking, and the powder is prevented from leaking in the process of conveying the powder. The action of the spring assists the vibrator in vibrating effectively.
The full-automatic multi-station electronic dry powder hydraulic machine also comprises a powder weighing device 20, which comprises a support 201, a bin 202, a stirrer 203, a spiral conveying mechanism 204 and a vibration weighing mechanism, wherein the bin 202 is arranged at the upper end of the support 201, the stirrer 203 is arranged in the bin 202, a discharge hole 205 is formed in the bottom of the bin 202, the spiral conveying mechanism 204 is designed at the lower end of the bin 202, the spiral conveying mechanism 204 is arranged on the support 201, the discharge hole 205 is connected with a feed inlet of the spiral conveying mechanism 204, and the vibration weighing mechanism is designed below the spiral conveying mechanism 204; the powder weighing devices are designed into three groups, and the vibrating material boxes 207 of the three groups of powder weighing devices are arranged in a row. Two groups of powder weighing devices are respectively arranged at two sides of a feeding plate 403 of the feeding device 40, and the third group is arranged at the end part of the feeding plate 403 and is positioned above the feeding cylinder.
The vibration weighing mechanism comprises an electronic induction scale 206, a vibration material box 207, material box lugs 208, proximity switches 209 and a cam rotating mechanism 210, wherein the electronic induction scale 206 is installed on the support 201, the vibration material box 207 is installed at the front end of the electronic induction scale 206, the material box lugs 208 are respectively installed on two sides of the vibration material box 207, the proximity switches 209 are designed on the inner sides of the material box lugs 208 on one side and installed on the support 201, and the cam rotating mechanism 210 is designed on the inner sides of the material box lugs 208 on the other side.
The vibrating material box 207 comprises a fixed vertical plate 2071 and a rotating right-angle hopper 2072, one end of the fixed vertical plate 2071 is fixedly arranged at the front end of the electronic induction scale 206, the upper end of the other end of the fixed vertical plate 2071 is rotatably connected with the right-angle position at the upper end of the rotating right-angle hopper 2072, one right-angle side edge of the rotating right-angle hopper 2072 is a material port, the mouth part of the rotating right-angle hopper is upwards arranged, and the other right-angle side edge of the rotating right-angle hopper 2072 is an outlet which is in sealing fit with the fixed vertical plate 2071; two side plates can be designed on two sides of the fixed vertical plate 2071, the rotary right-angle hopper 2072 comprises two right-angle side plates and an inclined plate, the inclined sides of the two right-angle side plates are respectively connected on two sides of the inclined plate, the two right-angle side plates are respectively and correspondingly installed on the inner sides of the two side plates of the fixed vertical plate 2071 in a rotary manner, the right angle of the right-angle side plates is designed into an acute angle, and the rotary right-angle hopper 2072 is convenient to rotate.
The cam rotating mechanism 210 comprises a cam 2101 and a cam motor 2102, the cam motor 2102 is arranged on the bracket 206, the cam 2101 is arranged at the front end of the cam motor 2102 in a driving mode, the cam 2101 rotates to touch the cartridge lug 208, and the outlet at the lower end of the rotating right-angle hopper 2072 of the vibrating cartridge 207 and the fixed vertical plate 2071 are opened and closed.
The stirrer 203 comprises a stirring paddle 2031, a scraping paddle 2032, a stirring shaft 2033 and a stirring motor 2034, wherein the stirring motor 2034 is installed on one side of the stock bin 202, the stirring shaft 2033 is in driving connection with the front end of the stirring motor 2034, the stirring shaft 2033 is rotatably installed inside the stock bin 202, the stirring paddle 2031 is installed at the front position and the rear position of the stirring shaft 2033, the scraping paddle 2032 is installed at the middle position of the stirring shaft 2033, and the scraping paddle 2032 is scraped from the upper surface of the discharge hole 205 at the bottom of the stock bin 202.
The spiral conveying mechanism 204 comprises a conveying shaft 2041, a spiral blade 2042, a spiral conveying motor 2043, a conveying pipe 2044 and a bearing 2045, wherein the conveying pipe 2044 is installed at the lower end of the bin 202, a feed inlet is formed in the upper end of the conveying pipe 2044 and is connected with the discharge outlet of the bin 202, the discharge outlet is formed in the front end of the conveying pipe 2044 and is positioned above a rotating right-angle hopper 2072 of the vibration material box 207, the spiral conveying motor 2043 is installed at one side of the support 201, the front end of the spiral conveying motor 2043 is connected with the conveying shaft 2041 through a coupling 2046, the conveying shaft 2041 is positioned inside the conveying pipe 2044, one side of the conveying pipe 2044, which is close to the coupling 2046, is rotatably connected with the conveying shaft 2041 through the bearing 2045, the spiral blade 2042 is rotatably installed on the conveying shaft 2041, one side of the conveying pipe 2044, which is close to the discharge outlet, is fixed on the support 201, the spiral conveying shaft 2041 is rotatably driven by the spiral conveying motor 2043, and the spiral blade 2042 on the conveying shaft 2041 also rotates together, the powder coming in from the feed inlet at the upper end of the feed delivery pipe falls into the feed delivery pipe, and is pushed forward by the rotation of the helical blades, and finally is output from the discharge outlet of the feed delivery pipe and falls into the rotating right-angle hopper 2072 of the vibrating material box.
The device of the utility model also comprises a control box which is arranged on the ground at one side of the hydraulic machine and is connected with a hydraulic system, a driving system and a program system through signal line control, which are the prior art, and the utility model is simply described; the utility model provides a support 201 of title powder device 20 is located material feeding unit 40's top and both sides, and inside material feeding unit 40 one side stretched into and run through support 201, guaranteed that vibration magazine 207 is located the feed inlet top of material feeding unit's magazine 410 upper end, and the upper end feed inlet of three magazine 410 of three rotation right angle hopper 2072 lower extreme discharge gate difference one-to-one of three vibration magazine 207. The three powder weighing devices 20 are compact in design structure, not only can realize three-station weighing and feeding, but also ensure that no space is occupied, and rollers are designed below the support, so that the movement is convenient.
When the utility model is used, the process action mainly comprises the following four steps:
the method comprises the following steps that firstly, a powder weighing device is used for weighing the powder quantity of a product to be pressed once, powder with poor flowability is put into a bin, a stirring motor is started to stir, a spiral conveying mechanism is started to convey the powder falling from the bin into a vibration bin, an electronic induction scale senses that the weight in the vibration bin reaches a set weight, a signal is sent to a control console (the utility model discloses a control console is installed on one side of a hydraulic machine in a design mode and used for controlling the whole equipment to act, and belongs to the prior art), and the control console gives an instruction to enable the spiral conveyor to stop conveying; for the purpose of stirring, the stirring paddle and the scraping paddle have the further effect of preventing powder at the discharge hole of the storage bin from being blocked in order to prevent the powder from not flowing and increase the fluidity of the powder; the utility model discloses a multistation designs three title powder device and operates simultaneously.
Secondly, the weighed powder is put into a material box of a feeding device, a feeding cylinder controls the whole feeding box to be positioned in a female die and ensures that three material boxes are respectively and correspondingly arranged below each vibration material box one by one, after the feeding cylinder is in place, a cam motor of a cam rotating mechanism drives a cam to rotate, the cam rotates to act on a material box lug on one side of each vibration material box, so that a rotation right-angle hopper of each vibration material box can be rotated and opened, the material in the hopper can fall down and just fall into the material box of the feeding box, the material cannot effectively fall off once due to poor flowability of the powder, when the cam rotates, the material box lug is not acted, the rotation right-angle hopper can be closed, the process of instant closing is carried out, the rotation right-angle hopper can collide with a vertical plate to vibrate, the powder with poor flowability falls, meanwhile, a proximity switch can sense that the material box lug on the other side is close to give an instruction to enable the cam motor to continue rotating, make rotatory right angle hopper open once more and close, repeat above-mentioned action many times to ensure that the powder falls cleanly, the material loading is tentatively accomplished, and the product of processing just is unlikely to few material like this, the unqualified problem of quality.
Step three, a process for adding powder in the feeding box into the female die comprises the following steps: before the feeding is started, the main cylinder drives the upper movable beam and the upper punch to be located in the upper limit device, the two lower floating cylinders drive the lower movable beam and the female die to be located at the lower limit position, the lower central cylinder drives the three core rods to be located at the lower limit position in the lower punch, and at the moment, the upper opening of the female die, the lower punch and the upper end face of the core rods are aligned to be certain.
The feeding box sends the powder to a die of a hydraulic press, the feeding cylinder pushes the material box body to move forward between guide rails, the roller pressing plate presses the roller downwards, the problem of shaking and material leakage in the feeding process of the material box body is prevented, when the material box is positioned above a female die and stops moving forward, the lower end discharge port of three material boxes and three material grooves in the female die are in one-to-one correspondence is ensured, the air cylinder inside the feeding box moves to push a gate to stretch forwards to open the lower end discharge port of the material box, discharging is carried out, the vibrator starts vibrating, the material box vibrates, the powder can be discharged and finished, no residual material is left in the material box, after discharging is finished, the vibrator stops, the air cylinder controls the gate to withdraw and close the discharge port of the material box, the feeding cylinder drives the feeding box to return integrally, and the next material receiving and feeding process is carried out.
In the discharging process, the two lower floating cylinders push the lower movable beam to float and rise to form suction charging, so that no powder is sprayed out, and the height of the powder in the female die after charging is lower than the upper opening of the female die.
Step four, product pressing and demolding: the main cylinder drives the upper movable beam and the upper punch to move downwards, the upper punch moves downwards to enter the upper opening of the female die and then is sealed, powder cannot be impacted to fly out due to the fact that the height of the powder is lower than that of the female die, and meanwhile the magnetizing coils on the two sides are electrified, so that the powder is arranged in an ordered direction under the action of electromagnetic fields on the two sides. The upper punch continues to descend under the action of the main cylinder to punch powder, and the lower floating cylinder drives the lower movable beam to descend, so that the female die floats downwards. The lower punch is fixed, but the female die floats downwards, and the lower punch moves upwards relative to the female die, so that bidirectional floating pressing of the upper punch and the lower punch is realized, after the upper punch and the female die move downwards to a set pressing position, pressure maintaining is started, after pressure maintaining is finished, pressure is released, pressing stress is released, after pressure releasing is finished, the lower central cylinder drives the core rod to move downwards, core rod core pulling and demolding are realized, and internal stress of a product can be continuously released. And then the floating cylinder returns to drive the lower movable beam and the female die to move downwards, so that the demolding is protected, and the product is separated from the upper punch and the lower punch. And finally, the main cylinder returns to drive the upper movable beam and the upper punch to move upwards to demould and leave the product. And (5) after demolding is finished, taking out the product, and finishing a process cycle.

Claims (10)

1. A full-automatic multi-station electronic dry powder hydraulic machine comprises a main cylinder, an upper crossbeam, an upper movable beam, a lower crossbeam, a machine base and upright posts, wherein the lower crossbeam is fixedly arranged on the machine base, the upper crossbeam, the upper movable beam and the lower movable beam are sequentially arranged on the lower crossbeam from top to bottom, four corners of the upper crossbeam, the upper movable beam, the lower movable beam and the lower crossbeam are respectively penetrated through four upright posts, the upper crossbeam is fixed on the four upright posts, the lower ends of the upright posts are fixed on the four corners of the lower crossbeam, the main cylinder is arranged in the middle of the upper crossbeam, the lower end of the main cylinder is controlled to be connected with the upper movable beam, the four corners of the upper movable beam are in sliding fit with the four upright posts, a pair of lower floating cylinders are arranged on two sides of the middle of the lower crossbeam, the upper ends of the two lower floating cylinders are controlled to be connected with the lower movable beam, four corners of the lower movable beam are in sliding fit with the four upright posts, a lower fixing template is also arranged between the lower crossbeam and the lower fixing template is arranged between the two lower floating cylinders, the design has down central jar and center jar and installs the intermediate position at the bottom end rail down in the middle of the lower fixed die plate, installs the bed die in the middle of on the lower live roof beam, installs the upper die base in the middle of on the lower live roof beam, its characterized in that, design below the upper die base installs three upper punch, and it has three silo to open in the middle of the bed die, installs three lower punch and three lower punch above the lower fixed die plate and passes in the three silo that the live roof beam one-to-one is located in the middle of the bed die down, and three plug is designed to the three plug on the lower central jar, and three plug is located the centre of three lower punch one-to-one respectively, and the design is the sliding seal cooperation between plug and the lower punch.
2. The full-automatic multi-station electronic dry powder hydraulic machine according to claim 1, wherein an upper piston rod is arranged at the upper end of a piston in the main cylinder, a lower piston rod is arranged at the lower end of the piston, a main cylinder pressing limit adjusting block is sleeved outside the upper piston rod and is positioned above the main cylinder, a main cylinder pressing limit device is rotatably arranged at the upper end of the upper piston rod, and an upper movable beam is connected at the lower end of the lower piston rod.
3. The full-automatic multi-station electronic dry powder hydraulic machine according to claim 1, wherein an upper piston rod is arranged at the upper end of a piston in the lower floating cylinder, a lower piston rod is arranged at the lower end of the piston, a lower floating cylinder retraction adjusting device is sleeved on the upper piston rod, and a lower floating cylinder ejection adjusting device is rotatably arranged at the lower end of the lower piston rod.
4. The full-automatic multi-station electronic dry powder hydraulic machine as claimed in claim 1, wherein the upper end of the lower central cylinder is designed with a mandrel seat adjusting nut, the lower end of the lower central cylinder is designed with a lower central cylinder lower piston rod, and the lower end of the lower central cylinder lower piston rod is rotatably provided with a lower central cylinder ejection adjusting device.
5. The full-automatic multi-station electronic dry powder hydraulic machine as claimed in claim 1, wherein two magnetizing coils are respectively arranged on two sides of the female die and are arranged on the lower movable beam.
6. The full-automatic multi-station electronic dry powder hydraulic machine as claimed in claim 1, wherein the upper surface of the lower movable beam is designed with a feeding device, which comprises a feeding cylinder, a feeding bracket, a feeding plate, guide rails, springs, a feeding box and roller pressing plates, the feeding plate is mounted on the lower movable beam through the feeding bracket, the lower end of the left end of the feeding plate is mounted on one side of the lower movable beam through a support plate, the feeding plate is mounted at the right end above a female die, a female die clamping groove is formed in the middle of the feeding plate, the upper end of the female die is clamped in the female die clamping groove, the upper end surface of the female die is flush with the upper end surface of the feeding plate, the guide rails are respectively mounted on two sides of the upper surface of the feeding plate, the feeding box is slidably mounted between the guide rails and above the feeding plate, the feeding cylinder is mounted on the left side of the feeding plate and is in driving connection with the feeding box, the roller pressing plates are respectively mounted on the two guide rails, two rollers are respectively mounted on two sides of the feeding box, the roller is positioned between the guide rail and the roller pressing plate, two ends of the roller pressing plate are respectively installed on the feeding plate through pressing plate supporting rods, springs are sleeved on the pressing plate supporting rods, the upper ends of the springs are propped against the lower ends of the pressing plate supporting rods, and the lower ends of the springs are propped against the feeding plate.
7. The fully automatic multi-station electronic dry powder hydraulic machine according to claim 6, wherein the feeding box comprises a material box, a vibrator, a vibrating plate, a screw, a spring, a material box body, two rollers, a cylinder, a gate and a sealing body, wherein the two rollers are respectively arranged on two sides of the material box body, the vibrating plate is fixed on the upper surface of the material box body through a screw nut, the spring is sleeved on the screw, the upper end of the spring is propped against the lower end of the vibrating plate, the lower end of the spring is propped against the upper end of the material box body, the vibrator is arranged on one side of the vibrating plate, the sealing body is arranged at the lower end of the material box body, the material box is arranged in the middle of the vibrating plate, the lower end of the material box penetrates through the material box body and is propped against the upper end of the sealing body, the gate is arranged between the sealing body and the gate is inserted between the discharge port of the material box and the outlet of the sealing body, the cylinder is arranged in the material box body, the front end of the cylinder is connected with the front end of the gate in a driving way, and a discharge port is also designed on the gate; the material box is designed with three, and the three material boxes are arranged in a row.
8. The full-automatic multi-station electronic dry powder hydraulic machine according to claim 1 or 6, characterized in that the full-automatic multi-station electronic dry powder hydraulic machine further comprises a powder weighing device, the powder weighing device comprises a support, a bin, a stirrer, a spiral conveying mechanism and a vibration weighing mechanism, the bin is mounted at the upper end of the support, the stirrer is mounted in the bin, a discharge port is formed at the bottom of the bin, the spiral conveying mechanism is designed at the lower end of the bin and mounted on the support, the discharge port is connected to a feed port of the spiral conveying mechanism, and the vibration weighing mechanism is designed below the spiral conveying mechanism;
the vibration weighing mechanism comprises an electronic induction scale, a vibration material box, material box ear wings, a proximity switch and a cam rotating mechanism, wherein the electronic induction scale is arranged on the support, the vibration material box is arranged at the front end of the electronic induction scale, the two sides of the vibration material box are respectively provided with one material box ear wing, the proximity switch is arranged on the inner side of the material box ear wing on one side and is arranged on the support, and the cam rotating mechanism is arranged on the inner side of the material box ear wing on the other side;
the vibrating material box comprises a fixed vertical plate and a rotating right-angle hopper, one end of the fixed vertical plate is fixedly arranged at the front end of the electronic induction scale, the upper end of the other end of the fixed vertical plate is rotatably connected with the right-angle position of the upper end of the rotating right-angle hopper, one right-angle side edge of the rotating right-angle hopper is a material port, the opening part of the rotating right-angle hopper is arranged upwards, and the other right-angle side edge of the rotating right-angle hopper is an outlet which is in sealing fit with the vertical plate;
the cam rotating mechanism comprises a cam and a cam motor, the cam motor is arranged on a mounting support, the front end of the cam motor is driven to be mounted with the cam, and the cam rotates to touch the lug wings of the material box, so that the outlet at the lower end of the rotating right-angle hopper of the vibrating material box and the vertical plate can be opened and closed.
9. The full-automatic multi-station electronic dry powder hydraulic machine according to claim 8, wherein the stirrer comprises a stirring paddle, a scraping paddle, a stirring shaft and a stirring motor, the stirring motor is installed on one side of the storage bin, the front end of the stirring motor is in driving connection with the stirring shaft, the stirring shaft is rotatably installed inside the storage bin, the stirring paddle is installed at the front position and the rear position of the stirring shaft, and the scraping paddle is installed at the middle position of the stirring shaft and is scraped from the upper surface of the discharge port at the bottom of the storage bin.
10. The full-automatic multi-station electronic dry powder hydraulic machine as claimed in claim 8, wherein the powder weighing devices are designed into three groups, and vibrating material boxes of the three groups of powder weighing devices are arranged in a row.
CN202120832094.4U 2021-04-22 2021-04-22 Full-automatic multi-station electronic dry powder hydraulic press Active CN214983481U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120832094.4U CN214983481U (en) 2021-04-22 2021-04-22 Full-automatic multi-station electronic dry powder hydraulic press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120832094.4U CN214983481U (en) 2021-04-22 2021-04-22 Full-automatic multi-station electronic dry powder hydraulic press

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Publication Number Publication Date
CN214983481U true CN214983481U (en) 2021-12-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120832094.4U Active CN214983481U (en) 2021-04-22 2021-04-22 Full-automatic multi-station electronic dry powder hydraulic press

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Country Link
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