CN214983367U

CN214983367U - Production equipment for hollow wall winding pipeline in thermoplastic glass fiber composite material

Info

Publication number: CN214983367U
Application number: CN202121547238.8U
Authority: CN
Inventors: 郑辉; 单双磊; 刘召朋
Original assignee: Fulite Hengshui Technology Co ltd
Current assignee: Fulite Hengshui Technology Co ltd
Priority date: 2021-07-08
Filing date: 2021-07-08
Publication date: 2021-12-03
Anticipated expiration: 2031-07-08

Abstract

The utility model discloses a fine combined material hollow wall winding pipeline production facility of thermoplastic glass, including control cabinet, weaving mechanism, first winding mechanism and second winding mechanism, first winding mechanism is the same with second winding mechanism structure, the up end fixed mounting of control cabinet has first suction machine, a side wall of control cabinet is equipped with the hot melt machine, one side of control cabinet is equipped with environmental protection waste gas collection device, a side wall is equipped with the mould in the environmental protection waste gas collection device, the mould is connected with the hot melt machine, the up end fixed mounting of environmental protection waste gas collection device has third environmental protection waste gas blast pipe. The utility model discloses beneficial effect: through addding coiler and outer plastics coiler, the coiler can be in the alternately parallel winding one deck fibre in the parent tube outer end like this, and outer plastics coiler is in winding one side plastics of winding fibre outer end to the tensile resistance of reinforcing parent tube improves the intensity of finished product pipe.

Description

Production equipment for hollow wall winding pipeline in thermoplastic glass fiber composite material

Technical Field

The utility model relates to a production facility, concretely relates to fine combined material cavity wall winding pipeline production facility of thermoplastic glass.

Background

The hollow wall winding pipe is a structural wall pipe made of polyethylene or polypropylene as raw material by adopting a thermal state winding forming process, and is suitable for municipal drainage with the water delivery temperature below 45 ℃, building outdoor drainage, buried farmland drainage, industrial pollution discharge, road drainage, sewage treatment plants, playground square engineering drainage, electric telecommunication engineering and the like. At present, the present hollow wall winding pipeline production equipment is mainly formed by winding between base pipes which are extruded by a mould, and because the outer ends of the base pipes lack reinforcing structures, the tensile strength and the compressive strength of the produced winding pipes are lower, so that the winding pipes are not beneficial to long-term use. Therefore, based on the problems, the production equipment for the hollow wall winding pipeline made of the thermoplastic glass fiber composite material is designed to solve the problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a fine combined material hollow wall winding pipeline production facility of thermoplastic glass to the tensile and the lower scheduling problem of intensity of resistance to compression that mentions in the solution above-mentioned background art.

In order to achieve the above object, the present invention provides the following technical solutions: a production device for a hollow wall winding pipeline made of thermoplastic glass fiber composite materials comprises a control console, a weaving mechanism, a first winding mechanism and a second winding mechanism, wherein the first winding mechanism and the second winding mechanism are identical in structure, a first material sucking machine is fixedly mounted on the upper end face of the control console, a hot melting machine is arranged on one side wall face of the control console, an environment-friendly waste gas collecting device is arranged on one side of the control console, a mold is arranged on one side wall face in the environment-friendly waste gas collecting device and connected with the hot melting machine, a third environment-friendly waste gas exhaust pipe is fixedly mounted on the upper end face of the environment-friendly waste gas collecting device, a vacuum cooling shaping machine is arranged on one side of the environment-friendly waste gas collecting device, a first heating zone is arranged on one side of the vacuum cooling shaping machine, the weaving mechanism is arranged on one side of the first heating zone, the weaving mechanism comprises a weaving machine base, and one side of the weaving machine base is connected with the first heating zone, the weaving machine is characterized in that a second rack is installed on the other side of the weaving machine base through a rotating shaft, a second reel is installed on one side of the second rack through the rotating shaft, a second heating area is arranged on one side of the weaving machine base, a first winding mechanism is arranged on one side of the second heating area and comprises a first reel, the first reel is rotatably connected with the second heating area through the rotating shaft, a first rack is arranged in the middle of the first reel, the first rack is rotatably connected with the first reel through the rotating shaft, a fixing pipe is arranged on one side of the first reel, two reels are fixedly installed on the fixing pipe in sequence, a deconcentrator is arranged on one side of the reel far away from the tail end of the fixing pipe, a third heating area is arranged on one side of the first winding mechanism, the second winding mechanism is arranged on one side of the third heating area, and a fourth heating area is arranged on one side of the second winding mechanism, one side of the fourth zone of heating is equipped with outer plastics coiler, the up end fixed mounting of outer plastics coiler has the third auto sucking machine, one side of outer plastics coiler is equipped with the cooling make-up machine, one side of cooling make-up machine is equipped with the director, one side of director is equipped with the second auto sucking machine, one side of second auto sucking machine is equipped with many rounds of coiler, one side of many rounds of coiler is equipped with tailors quick-witted case.

Preferably, one side of the multi-wheel winding machine is provided with a limiting plate, a rotating wheel is rotatably connected between the multi-wheel winding machine and the limiting plate through a rotating shaft, and the rotating wheel is provided with a plurality of rotating wheels.

Preferably, an air heater, a melt adhesive welding machine, a second positioning and righting device, a first positioning and righting device and a first environment-friendly waste gas discharge pipe are sequentially arranged above the rotating wheel.

Preferably, one side of the rotating wheel is provided with an extrusion molding device, two sprayers are sequentially arranged below the rotating wheel, water channels are arranged below the two sprayers, and the water channels correspond to the sprayers in position.

Preferably, a cutting knife is arranged on one side wall surface in the cutting machine case, four supports are sequentially arranged on one side of the outer wall surface of the cutting machine case, every two supports are in a group, and the two groups of supports are arranged on opposite wall surfaces of the cutting machine case and correspond to each other in position.

Preferably, the upper end face of the cutting machine case is provided with a vent hole, the upper end of the cutting machine case is fixedly provided with a second environment-friendly exhaust pipe, and the vent hole corresponds to the second environment-friendly exhaust pipe in position.

In the technical scheme, the utility model provides a technological effect and advantage:

the utility model discloses, through setting up first winding mechanism, second winding mechanism and outer plastics coiler, make first winding mechanism and second winding mechanism can alternately wind the one deck fibre in the outer end of parent tube parallel to strengthen the intensity of parent tube, and utilize outer plastics coiler to twine one side plastics in the fibre outer end of winding, compare traditional device, the intensity of parent tube itself can be effectively improved in the adduction of this device, and the fibre of weaving in the parent tube outer end is criss-cross, so can strengthen the stretch-proofing performance of parent tube, thereby can improve the intensity of finished product pipe;

the utility model discloses, through setting up the direction machine for the parent tube is fixed and is guided to get into the second auto sucking machine after cooling forming machine cools off the shaping, compares traditional device, and what the base tube after this device add makes the cooling forming can be stable accurate enters into many rounds of coiler, the skew can not appear.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to these drawings.

Fig. 1 is a schematic structural diagram of the winding machine, the vacuum cooling machine, the outer plastic winding machine and the guiding machine provided by the present invention.

Fig. 2 is a schematic structural diagram of the braiding machine, the vacuum cooling machine and the outer layer plastic winding machine provided by the present invention.

Fig. 3 is a schematic structural diagram of the multi-wheel winding machine and the cutting machine provided by the present invention.

Fig. 4 is the structural schematic diagram of the multi-wheel winding machine and the sol welding machine provided by the utility model.

Fig. 5 is a side view of the multi-wheel winding machine provided by the present invention.

Fig. 6 is a schematic structural diagram of the first reel and the winding machine according to the present invention.

Fig. 7 is a schematic structural view of the cutting machine case and the cutting knife provided by the present invention.

Fig. 8 is a schematic structural view of the cutting machine case and the support provided by the present invention.

Fig. 9 is an enlarged view of a in fig. 1 according to the present invention.

Fig. 10 is a schematic structural diagram of the bobbin provided by the present invention.

Fig. 11 is a perspective view of the rotary wheel provided by the present invention.

Fig. 12 is a schematic structural view of a winding machine and a knitting machine provided by the present invention.

Description of reference numerals:

1. a console; 2. a first material suction machine; 3. a hot melting machine; 4. an environment-friendly waste gas collecting device; 5. a mold; 6. a third environment-friendly exhaust pipe; 7. vacuum cooling and setting machine; 8. a first heating zone; 9. a knitting mechanism; 901. a knitting machine base; 902. a second frame; 903. a second reel; 10. a second heating zone; 11. a first winding mechanism; 1101. a first reel; 1102. a first frame; 1103. a fixed tube; 1104. a bobbin; 1105. a wire divider; 12. a third heating zone; 13. a second winding mechanism; 14. a fourth heating zone; 15. an outer layer plastic winding machine; 16. a third suction machine; 17. cooling the forming machine; 18. a second suction machine; 19. a multi-wheel winding machine; 20. cutting a case; 21. a rotating wheel; 22. a hot air blower; 23. a molten glue welding machine; 24. a second positioning and righting device; 25. a first positioning and righting device; 26. a first environmentally friendly exhaust gas discharge pipe; 27. an extrusion molding device; 28. a sprayer; 29. a water tank; 30. a cutting knife; 31. a support; 32. a vent; 33. a second environmentally-friendly exhaust pipe; 34. a limiting plate; 35. a guiding machine.

Detailed Description

Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus their repetitive description will be omitted.

Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more example embodiments. In the following description, numerous specific details are provided to give a thorough understanding of example embodiments of the disclosure. One skilled in the relevant art will recognize, however, that the subject matter of the present disclosure can be practiced without one or more of the specific details, or with other methods, components, steps, and so forth. In other instances, well-known structures, methods, implementations, or operations are not shown or described in detail to avoid obscuring aspects of the disclosure.

The utility model provides a production device of thermoplastic glass fiber composite hollow wall winding pipeline, as shown in figures 1-12, which comprises a control console 1, a weaving mechanism 9, a first winding mechanism 11 and a second winding mechanism 13, wherein the first winding mechanism 11 and the second winding mechanism 13 have the same structure, the upper end surface of the control console 1 is fixedly provided with a first material absorbing machine 2, one side wall surface of the control console 1 is provided with a hot melting machine 3, one side of the control console 1 is provided with an environment-friendly waste gas collecting device 4, one side wall surface in the environment-friendly waste gas collecting device 4 is provided with a mould 5, the mould 5 is connected with the hot melting machine 3, the upper end surface of the environment-friendly waste gas collecting device 4 is fixedly provided with a third environment-friendly waste gas exhaust pipe 6, one side of the environment-friendly waste gas collecting device 4 is provided with a vacuum cooling setting machine 7, one side of the vacuum cooling setting machine 7 is provided with a first heating zone 8, the knitting mechanism 9 is arranged on one side of a first heating area 8, the knitting mechanism 9 comprises a knitting machine base 901, one side of the knitting machine base 901 is connected with the first heating area 8, the other side of the knitting machine base 901 is provided with a second frame 902 through a rotating shaft, one side of the second frame 902 is rotatably provided with a second reel 903 through the rotating shaft, one side of the knitting mechanism 9 is provided with a second heating area 10, the first winding mechanism 11 is arranged on one side of the second heating area 10, the first winding mechanism 11 comprises a first reel 1101, the first reel 1101 is rotatably connected with the second heating area 10 through the rotating shaft, the middle of the first reel 1101 is provided with a first frame 1102, the first frame 1102 is rotatably connected with the first reel 1101 through the rotating shaft, one side of the first reel 1101 is provided with a fixing pipe 1103, and two reels 1104 are sequentially and fixedly arranged on the fixing pipe 1103, the device is characterized in that a wire divider 1105 is arranged on one side of a winding frame 1104 at the tail end of the far fixing pipe 1103, a third heating zone 12 is arranged on one side of the first winding mechanism 11, the second winding mechanism 13 is arranged on one side of the third heating zone 12, a fourth heating zone 14 is arranged on one side of the second winding mechanism 13, an outer layer plastic winding machine 15 is arranged on one side of the fourth heating zone 14, a third suction machine 16 is fixedly arranged on the upper end surface of the outer layer plastic winding machine 15, compared with the traditional device, the device can effectively improve the strength of the base pipe by additionally arranging the cooling forming machine 17 on one side of the outer layer plastic winding machine 15, fibers woven at the outer end of the base pipe are crossed, so that the tensile resistance of the base pipe can be enhanced, the strength of a finished pipe can be improved, compared with the traditional device, the device additionally arranged enables the base pipe after cooling forming to stably and accurately enter the multi-wheel winding machine 19, and a second suction machine 18 is arranged on one side of the guide machine 35, a multi-wheel winding machine 19 is arranged on one side of the second suction machine 18, and a cutting machine case 20 is arranged on one side of the multi-wheel winding machine 19.

Further, in above-mentioned technical scheme, one side of many rounds of coiler 19 is equipped with limiting plate 34, it is connected with runner 21 to rotate through the pivot between many rounds of coiler 19 and the limiting plate 34, runner 21 is equipped with a plurality of, is convenient for twine the parent tube in runner 21 outer end to can utilize runner 21 to process winding parent tube.

Further, in the above technical solution, an air heater 22, a glue melting welding machine 23, a second positioning and righting device 24, a first positioning and righting device 25 and a first environment-friendly exhaust gas discharge pipe 26 are sequentially arranged above the rotating wheel 21, so as to weld, air-dry and righting the base pipe conveniently.

Further, in the above technical solution, one side of the rotating wheel 21 is provided with an extrusion molding device 27, two sprayers 28 are sequentially arranged below the rotating wheel 21, a water tank 29 is arranged below the two sprayers 28, and the water tank 29 corresponds to the sprayers 28 in position, so as to facilitate cooling of the welded large-diameter pipe.

Further, in the above technical solution, a cutting knife 30 is disposed on a side wall surface inside the cutting machine case 20, four brackets 31 are sequentially disposed on one side of an outer wall surface of the cutting machine case 20, two brackets 31 are a group, and two groups of brackets 31 are disposed on opposite wall surfaces of the cutting machine case 20 and are corresponding in position, so as to facilitate cutting of the processed large-diameter pipe.

Further, in the above technical scheme, a vent 32 is provided on the upper end surface of the clipping machine case 20, a second environment-friendly exhaust pipe 33 is fixedly mounted on the upper end of the clipping machine case 20, and the vent 32 corresponds to the second environment-friendly exhaust pipe 33 in position, so as to prevent the environment from being polluted by smoke generated by shearing in the clipping machine case 20.

Principle of operation

The implementation mode is specifically as follows: when a user needs to use the device, the user firstly sucks raw materials in the storage box into a storage barrel at the lower end of the suction device through a suction pipe at one side of the first suction machine 2, the raw materials are dried in the storage barrel and then enter the hot melting machine 3 at one side of the lower end to be melted, the melted materials enter the die 5 to realize product forming, then the product is extruded through a nozzle on the die 5, the extruded product enters the environment-friendly waste gas collecting device 4 firstly, smoke generated in the extrusion process is collected by the environment-friendly waste gas collecting device 4, the collected gas is discharged through the third environment-friendly waste gas exhaust pipe 6 at the top, then the base pipe passes through the environment-friendly waste gas collecting device 4 to enter the rear-end vacuum cooling forming machine 7, so that the vacuum cooling forming machine 7 can reduce the temperature of the base pipe and realize cooling forming of the product, the basepipe after the design can enter the first heating area 8, so that the first heating area 8 can heat the surface of the basepipe to facilitate subsequent fiber winding at the outer end of the basepipe, the basepipe after the heating can enter the rear end knitting mechanism 9, after the knitting mechanism 9 is started, the second rack 902 can start to rotate, then a plurality of second reels 903 on the second rack 902 can rotate together, and the second reels 903 are wound with fiber yarns, one end of the fiber yarns is fixedly connected with the second reels 903, the other end of the fiber yarns is wound at the outer end of the basepipe, when the second reels 903 rotate along with the second rack 902, the fiber yarns on the second reels 903 can be alternately woven at the outer end of the basepipe, so that a layer of fiber reinforced layer can be woven at the outer end of the basepipe, after the fiber winding is finished, the second heating area 10 can heat the fibers wound at the outer end, to facilitate subsequent fiber winding, the heated pipeline enters the rear-end first winding mechanism 11, the first frame 1102 starts to rotate after the first winding mechanism 11 starts to work, then the plurality of first reels 1101 installed on the first frame 1102 also start to rotate, the fibers wound on the first reels 1101 sequentially bypass the bobbin 1104 and the deconcentrator 1105 and are wound at the outer end of the base pipe in parallel, after the fiber winding is finished, the fiber enters the third heating zone 12, the third heating zone 12 heats the fibers wound at the outer end, the heated pipeline enters the rear-end second winding mechanism 13, the rotating direction of the second winding mechanism 13 is opposite, after the fiber winding is finished, the fiber enters the fourth heating zone 14, high temperature is utilized to heat the wound fibers, so that the base pipe can conveniently wind the fibers at the outer end of the base pipe tightly, meanwhile, subsequent plastic winding is facilitated, and then the heated pipeline enters the rear-end outer-layer plastic winding machine 15 to perform plastic extrusion on the outer layer, in the winding process, the suction pipe at the upper end of the third suction machine 16 sucks the raw materials in the storage tank into the storage barrel at the lower end of the suction device, and the heating equipment in the outer-layer plastic winding machine 15 is used for heating and melting the plastic, then extruding by an extruding mechanism, thereby winding the plastic at the outer end of the base pipe by an outer layer plastic winding machine 15, feeding the plastic into a cooling forming machine 17 to realize cooling and shaping after the plastic winding is finished, thereby being capable of winding a layer of plastic at the outer end of the wound fiber, after the cooling is finished, the base tube can pass through the guide machine 35 to enter the multi-wheel winding machine 19 at the rear end for continuous winding, the upper end of the multi-wheel winding machine 19 is provided with the melt adhesive welding machine 23, the continuously wound base pipes are welded into a whole through a melt adhesive welding machine 23, an air heater 22 is arranged on one side of the melt adhesive welding machine 23, and the air heater 22 is used for blowing hot air in the melt adhesive welding process to enable welding to be fused and dried quickly; the other side of the melt adhesive welding machine 23 is provided with a first positioning and righting device 25, and the first positioning and righting device 25 and the second positioning and righting device 24 are used for positioning and righting the welded large-diameter pipe on the multi-wheel winding machine 19; the lower end of the first positioning and centering device 25 is provided with an extrusion molding device 27, and the extrusion molding device 27 is used for carrying out extrusion molding on the finished large-diameter pipe; two sides of the lower end of the multi-wheel winding machine 19 are provided with sprayers 28, and the welded large-diameter pipe is cooled by spraying; the bottom of the sprayer 28 is provided with a water tank 29 for receiving water dropped after spraying, the welded large-diameter pipe transversely enters the cutting machine case 20, the cutting knife 30 is used for cutting after reaching the required size, and the cut pipe is directly put on a finished product bracket at the rear end of the cutting machine case 20, so that the large-diameter pipe can be processed.

While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.

Claims

1. The utility model provides a fine combined material hollow wall winding pipeline production facility of thermoplastic glass, includes control cabinet (1), weaves mechanism (9), first winding mechanism (11) and second winding mechanism (13), its characterized in that: the first winding mechanism (11) and the second winding mechanism (13) are identical in structure, a first material sucking machine (2) is fixedly mounted on the upper end face of the console (1), a hot melting machine (3) is arranged on one side wall face of the console (1), an environment-friendly waste gas collecting device (4) is arranged on one side of the console (1), a mold (5) is arranged on one side wall face in the environment-friendly waste gas collecting device (4), the mold (5) is connected with the hot melting machine (3), a third environment-friendly waste gas exhaust pipe (6) is fixedly mounted on the upper end face of the environment-friendly waste gas collecting device (4), a vacuum cooling setting machine (7) is arranged on one side of the environment-friendly waste gas collecting device (4), a first heating zone (8) is arranged on one side of the vacuum cooling setting machine (7), a weaving mechanism (9) is arranged on one side of the first heating zone (8), and the weaving mechanism (9) comprises a weaving machine base (901), one side of the braiding machine base (901) is connected with a first heating area (8), the other side of the braiding machine base (901) is provided with a second rack (902) through a rotating shaft, one side of the second rack (902) is provided with a second reel (903) through the rotating shaft, one side of the braiding mechanism (9) is provided with a second heating area (10), a first winding mechanism (11) is arranged on one side of the second heating area (10), the first winding mechanism (11) comprises a first reel (1101), the first reel (1101) is rotatably connected with the second heating area (10) through the rotating shaft, the middle of the first reel (1101) is provided with a first rack (1102), the first rack (1102) is rotatably connected with the first reel (1101) through the rotating shaft, one side of the first reel (1101) is provided with a fixing pipe (1103), and two reels (1104) are fixedly mounted on the fixing pipe (1103) in sequence, a wire distributor (1105) is arranged at one side of the winding frame (1104) at the tail end of the fixed pipe (1103), a third heating zone (12) is arranged on one side of the first winding mechanism (11), the second winding mechanism (13) is arranged on one side of the third heating zone (12), a fourth heating area (14) is arranged on one side of the second winding mechanism (13), an outer layer plastic winding machine (15) is arranged on one side of the fourth heating area (14), a third suction machine (16) is fixedly arranged on the upper end surface of the outer layer plastic winding machine (15), a cooling forming machine (17) is arranged at one side of the outer layer plastic winding machine (15), a guide machine (35) is arranged on one side of the cooling forming machine (17), a second suction machine (18) is arranged on one side of the guide machine (35), and a multi-wheel winding machine (19) is arranged on one side of the second suction machine (18), and a cutting machine box (20) is arranged on one side of the multi-wheel winding machine (19).

2. The production equipment of the thermoplastic glass fiber composite hollow wall winding pipeline as claimed in claim 1, wherein: one side of many rounds of coiler (19) is equipped with limiting plate (34), rotate through the pivot between many rounds of coiler (19) and limiting plate (34) and be connected with runner (21), runner (21) are equipped with a plurality of.

3. The production equipment of the thermoplastic glass fiber composite hollow wall winding pipeline as claimed in claim 2, wherein: an air heater (22), a glue melting welding machine (23), a second positioning and righting device (24), a first positioning and righting device (25) and a first environment-friendly waste gas discharge pipe (26) are sequentially arranged above the rotating wheel (21).

4. The production equipment of the thermoplastic glass fiber composite hollow wall winding pipeline as claimed in claim 2, wherein: one side of the rotating wheel (21) is provided with an extrusion molding device (27), two sprayers (28) are sequentially arranged below the rotating wheel (21), a water tank (29) is arranged below the two sprayers (28), and the water tank (29) corresponds to the sprayers (28).

5. The production equipment of the thermoplastic glass fiber composite hollow wall winding pipeline as claimed in claim 1, wherein: be equipped with on a lateral wall face in the machine of cutting out machine case (20) and cut out sword (30), it is equipped with four support (31) in proper order to cut out machine case (20) outer wall face one side, two liang are a set of, two sets of support (31) are established at the relative wall face of machine of cutting out machine case (20) to the position is corresponding.

6. The production equipment of the thermoplastic glass fiber composite hollow wall winding pipeline as claimed in claim 1, wherein: air vent (32) have been seted up to the up end of cutting machine case (20), the upper end fixed mounting of cutting machine case (20) has second environmental protection exhaust pipe (33), air vent (32) correspond with the position of second environmental protection exhaust pipe (33).