CN214979156U

CN214979156U - Net basket integrated forming machine

Info

Publication number: CN214979156U
Application number: CN202120289667.3U
Authority: CN
Inventors: 刘官生; 刘武生; 刘建兴; 刘圆生; 谢锋; 郭超
Original assignee: Changzhou Xinzhan Intelligent Equipment Co ltd
Current assignee: Changzhou Xinzhan Intelligent Equipment Co ltd
Priority date: 2021-02-01
Filing date: 2021-02-01
Publication date: 2021-12-03
Anticipated expiration: 2031-02-01

Abstract

The utility model discloses a basket integration make-up machine, include the make-up machine and be located outer forming die in the make-up machine, just in the make-up machine and be located outer forming die's top is equipped with outer shaping fixed-position welding device, the make-up machine includes the main frame, the top of main frame is equipped with the die holding platform, just one side of main frame just is located the below of die holding platform is equipped with the welding control case, the top of die holding platform be equipped with welding control case electric connection's operation control ware mutually, one side of main frame be equipped with operation control ware looks electric connection's button box, just the main frame is kept away from one side of welding control case is equipped with hydraulic pressure station. Has the beneficial effects that; collect shaping, location, welding, unloading in an organic whole, disposable whole product completely, automatic positioning adopts a plurality of welding set, to product rapid weld in proper order, and production efficiency is high, and is automatic to be improved, intensity of labour greatly reduced.

Description

Net basket integrated forming machine

Technical Field

The utility model relates to a technical field of basket particularly, relates to a basket integration make-up machine.

Background

The net basket (product for short) is because of the low cost, use the material few, intensity is good, easy to use etc. advantage is applied extensively in many trades such as household electrical appliances, bicycle basket, etc., the net piece that will weld well in the past need be shaped with the make-up machine first with the net piece, then pack into the net piece that will shape and frame into the positioning die after taking out and positioning die and weld on one side with the single-head gang welding machine by the manual work after taking out, take out the product from the mould by the manual work after welding is accomplished, the production process is many, efficiency is slow, because the positioning die is heavier, workman intensity of labour is very big, the positioning die can influence the welding to a certain extent, because need the people to hold the mould at the same time, so the product that welds out is not very stable yet. With the rising of labor cost and the improvement of automation requirements, the former production process is not suitable for the production requirements, the equipment of the invention integrates the mesh forming, the simultaneous welding of the upper frame and the four edges, and the demoulding into a whole, and can be used for completely finishing at one time, thereby greatly reducing the production procedures, lowering the labor intensity and improving the production efficiency, in particular as follows.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

To the problem among the correlation technique, the utility model provides a basket integration make-up machine to overcome the above-mentioned technical problem that current correlation technique exists.

Therefore, the utility model discloses a specific technical scheme as follows:

a basket integrated forming machine comprises a forming machine and an outer forming die arranged in the forming machine, wherein an outer forming positioning welding device is arranged in the forming machine and above the outer forming die, the forming machine comprises a main frame, the top end of the main frame is provided with a die mounting platform,

the top end of the die mounting platform is provided with a plurality of guide posts which are uniformly distributed, the top end of each guide post is provided with a top seat platform, the top seat platform is provided with an oil cylinder matched with the top seat platform, the outer forming die comprises an outer forming bottom plate positioned at the bottom end of the die mounting platform, the outer forming positioning welding device comprises a moving platform bottom plate, the moving platform bottom plate is provided with a welding transformer, the welding transformer is respectively provided with a first conductive copper plate and a second conductive copper plate which are matched with the welding transformer, the first conductive copper plate is provided with a welding copper bottom plate at the other end, the welding copper bottom plate is connected with the moving platform bottom plate, the second conductive copper plate is connected with a conductive copper strip, the conductive copper strip is connected with a welding electrode through a conductive copper plate mounting seat, one end of the conductive copper strip is provided with a welding cylinder, and the welding cylinder is mounted at the lower end of the moving platform bottom plate through a welding cylinder mounting plate, and the bottom plate of the moving platform is provided with a guide bearing corresponding to the guide post.

Preferably, the outer forming bottom plate is provided with outer frame lifting cylinders at the bottom end thereof symmetrically, the outer forming bottom plate is provided with a short wire positioning plate at the top end thereof, a long wire positioning plate is arranged at one side of the short wire positioning plate and at the top end of the outer forming bottom plate, and the outer frame positioning lifting die connected with the outer forming bottom plate is arranged at the bottom end of the long wire positioning plate.

Preferably, the lower end of the bottom plate of the mobile platform is provided with a plurality of discharging cylinders, and the discharging cylinders eject the product.

Preferably, one side of the main frame is located below the die mounting platform, the top end of the die mounting platform is provided with an operation controller electrically connected with the welding control box, one side of the main frame is provided with a button box electrically connected with the operation controller, and one side of the main frame, which is far away from the welding control box, is provided with a hydraulic station.

Preferably, the conductive copper strip, the conductive copper plate mounting seat and the welding electrode form a welding device, and a steel wire positioning device is arranged on one side of the welding device.

Preferably, the steel wire positioning device comprises a steel wire positioning cylinder, and a positioning transition plate which is obliquely arranged is symmetrically arranged above the steel wire positioning cylinder.

Preferably, a forming bottom plate is arranged at the bottom end of the positioning transition plate and is connected with the bottom plate of the mobile platform through a transition connecting plate.

Preferably, the oil cylinder is used for lifting the external forming positioning welding device, and can be replaced by an air cylinder and a servo motor.

The utility model has the advantages that:

(1) the bending forming, positioning, welding and discharging are integrated, and the whole product is completely formed at one time.

(2) Automatic positioning adopts a plurality of welding set, to product rapid weld in proper order, and production efficiency is high.

(3) The automation is improved, and the labor intensity is greatly reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is one of schematic structural views of a basket integral forming machine according to an embodiment of the present invention;

fig. 2 is a second schematic structural view of a basket integral forming machine according to an embodiment of the present invention;

fig. 3 is a schematic structural view of an outer frame lifting cylinder in the basket integrated forming machine according to the embodiment of the present invention;

fig. 4 is a schematic structural view of an outer frame positioning and lifting mold in a basket integrated forming machine according to an embodiment of the present invention;

fig. 5 is a schematic structural view of an external forming positioning welding device in a basket integrated forming machine according to an embodiment of the present invention;

fig. 6 is a schematic structural view of a conductive copper strip in a basket integrated forming machine according to an embodiment of the present invention;

fig. 7 is a schematic structural diagram of a wire positioning device in a basket integrated forming machine according to an embodiment of the present invention.

In the figure:

1. a forming machine; 2. an outer forming die; 3. an external forming positioning welding device; 4. a main frame; 5. a mold mounting platform; 6. welding a control box; 7. operating the controller; 8. a button box; 9. a hydraulic station; 10. a guide post; 11. a top seat platform; 12. an oil cylinder; 13. externally forming a bottom plate; 14. forming a spring; 15. an outer frame lifting cylinder; 16. positioning a short wire; 17. a filament positioning plate; 18. the outer frame positions and lifts the mould; 19. welding a transformer; 20. a first conductive copper plate; 21. a second conductive copper plate; 22. a guide bearing; 23. a discharge cylinder; 24. a conductive copper strip; 25. an avoidance cylinder; 26. a conductive copper plate mounting base; 27. welding an electrode; 28. a steel wire positioning cylinder; 29. positioning a transition plate; 30. a solenoid valve device; 31. forming a bottom plate; 210. welding the cylinder; 211. welding the cylinder mounting plate; 212. a mobile platform floor; 213. welding a copper bottom plate; 215. an intermediate connection plate.

Detailed Description

For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.

According to the utility model discloses an embodiment provides a basket integration make-up machine.

The first embodiment;

as shown in fig. 1-7, the integral forming machine for a net basket according to the embodiment of the present invention comprises a forming machine 1 and an outer forming mold 2 located in the forming machine 1, and an outer forming tack welding device 3 is arranged in the forming machine 1 and above the outer forming mold 2, the forming machine 1 comprises a main frame 4, a mold mounting platform 5 is arranged on the top end of the main frame 4,

the top end of the die mounting platform 5 is provided with a plurality of guide posts 10 which are uniformly distributed, the top end of each guide post 10 is provided with a top seat platform 11, the top seat platform 11 is provided with an oil cylinder 12 matched with the top seat platform, the outer forming die 2 comprises an outer forming bottom plate 13 positioned at the bottom end of the die mounting platform 5, the outer forming positioning welding device 3 comprises a moving platform bottom plate 212, the moving platform bottom plate 212 is provided with a welding transformer 19, the welding transformer 19 is respectively provided with a first conductive copper plate 20 and a second conductive copper plate 21 which are matched with the welding transformer 19, the other end of the first conductive copper plate 20 is provided with a welding copper bottom plate 213, the welding copper bottom plate 213 is connected with the moving platform bottom plate 212, the second conductive copper plate 21 is connected with a conductive copper strip 24, the conductive copper strip 24 is connected with a welding electrode 27 through a conductive copper plate mounting seat 26, one end of the conductive copper strip 24 is provided with a welding cylinder 210, the welding cylinder 210 is mounted at the lower end of the moving platform bottom plate 212 through a welding cylinder mounting plate 211. The moving platform bottom plate 212 is provided with a guide bearing 22 corresponding to the guide post 10.

Example two;

as shown in fig. 1-7, outer frame lifting cylinders 15 are symmetrically arranged at the bottom end of the outer forming bottom plate 13, a short filament positioning plate 16 is arranged at the top end of the outer forming bottom plate 13, a long filament positioning plate 17 is arranged at one side of the short filament positioning plate 16 and at the top end of the outer forming bottom plate 13, an outer frame positioning lifting mold 18 connected with the outer forming bottom plate 13 is arranged at the bottom end of the long filament positioning plate 17, a plurality of discharging cylinders 23 are arranged at the lower end of the moving platform bottom plate 212, the products are ejected by the discharging cylinders 23, a welding control box 6 is arranged at one side of the main frame 4 and below the mold mounting platform 5, an operation controller 7 electrically connected with the welding control box 6 is arranged at the top end of the mold mounting platform 5, a button box 8 electrically connected with the operation controller 7 is arranged at one side of the main frame 4, and a hydraulic station 9 is arranged on one side of the main frame 4 far away from the welding control box 6.

Example three;

as shown in fig. 1 to 7, the conductive copper strip 24, the conductive copper plate mounting seat 26 and the welding electrode 27 form a welding device, a steel wire positioning device is disposed on one side of the welding device, the steel wire positioning device includes a steel wire positioning cylinder 28, an obliquely disposed transition positioning plate 29 is symmetrically disposed above the steel wire positioning cylinder 28, a forming bottom plate 31 is disposed at the bottom end of the transition positioning plate 29, the forming bottom plate 31 is connected with a moving platform bottom plate 212 through a transition connecting plate 215, and the oil cylinder 12 is used for lifting the external forming positioning welding device 3 and can be replaced by an air cylinder and a servo motor.

For the convenience of understanding the technical solution of the present invention, the following detailed description is made on the working principle or the operation mode of the present invention in the practical process.

In practical application, a product outer frame is placed in an outer frame positioning lifting die, a product mesh is placed in a short wire positioning plate and a long wire positioning plate and positioned well, a start button is pressed, all welding devices consisting of a welding cylinder, a conductive copper strip 24, a conductive copper plate mounting seat 26 and a welding electrode 27 are driven to be tilted upwards by an ascending avoidance cylinder 25 so as to avoid the mesh to touch the welding electrode 27 during forming, an oil cylinder 12 is pressed downwards, an outer forming positioning welding device 3 is integrally descended under the positioning of a guide post 10 and a guide bearing 22, a forming bottom plate 31 presses down the product for forming, after the pressing down is in place, outer frame lifting cylinders 15 on two sides push the outer frame positioning lifting die 18 to lift the product outer frame to a welding position, steel wire positioning devices consisting of a steel wire positioning cylinder 28 and a positioning transition plate 29 on the periphery stretch out to completely position steel wires on four sides, the periphery avoidance cylinders 25 descend to drive the welding devices to descend to the welding position, a plurality of welding devices sequentially weld the products; after welding, all cylinders reset, and the product is ejected out by the discharging cylinder 23.

To sum up, with the help of the above technical scheme of the utility model, collect the shaping of bending, location, welding, unload in an organic whole, disposable whole product completely, automatic positioning adopts a plurality of welding set, to product rapid weld in proper order, and production efficiency is high, and is automatic to improve, intensity of labour greatly reduced.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The integrated forming machine for the net basket is characterized by comprising a forming machine (1) and an outer forming die (2) located in the forming machine (1), wherein an outer forming positioning welding device (3) is arranged in the forming machine (1) and above the outer forming die (2), the forming machine (1) comprises a main frame (4), a die mounting platform (5) is arranged at the top end of the main frame (4), a welding control box (6) is arranged below the die mounting platform (5) and on one side of the main frame (4), an operation controller (7) electrically connected with the welding control box (6) is arranged at the top end of the die mounting platform (5), a button box (8) electrically connected with the operation controller (7) is arranged on one side of the main frame (4), and a hydraulic station (9) is arranged on one side, far away from the welding control box (6), of the main frame (4), a plurality of guide columns (10) are uniformly distributed on the top end of the die mounting platform (5), a top seat platform (11) is arranged on the top end of each guide column (10), and an oil cylinder (12) matched with the top seat platform (11) is arranged on the top seat platform (11); the outer forming die (2) comprises an outer forming bottom plate (13) located at the bottom end of the die mounting platform (5), a forming spring (14) is arranged at the top end of the outer forming bottom plate (13), outer frame lifting cylinders (15) are symmetrically arranged at the bottom end of the outer forming bottom plate (13), a short wire positioning plate (16) is arranged at the top end of the outer forming bottom plate (13), a long wire positioning plate (17) is arranged at one side of the short wire positioning plate (16) and at the top end of the outer forming bottom plate (13), and an outer frame positioning lifting die (18) connected with the outer forming bottom plate (13) is arranged at the bottom end of the long wire positioning plate (17); wherein, outer shaping fixed-position welding set (3) are including welding transformer (19), be equipped with respectively on welding transformer (19) rather than assorted electrically conductive copper (20) and electrically conductive copper two (21), just the bottom of welding transformer (19) is equipped with direction bearing (22), the bottom of direction bearing (22) is equipped with the cylinder (23) of unloading of vertical setting, the both sides of the cylinder (23) of unloading all are equipped with electrically conductive copper strips (24), be equipped with in direction bearing (22) rather than assorted dodge cylinder (25), electrically conductive copper strips (24) through electrically conductive copper plate mount pad (26) with dodge cylinder (25) and be connected, just electrically conductive copper strips (24) are kept away from one side of dodging cylinder (25) all is equipped with welding electrode (27).

2. The integrated forming machine for net baskets of claim 1, characterized in that the conductive copper strips (24), the conductive copper plate mounting seats (26) and the welding electrodes (27) form a welding device, and one side of the welding device is provided with a steel wire positioning device.

3. The integrated forming machine for the net baskets of claim 2 is characterized in that the wire positioning device comprises a discharging cylinder (23), a wire position cylinder (28) at the bottom end of the discharging cylinder (23), and an obliquely arranged positioning transition plate (29) is symmetrically arranged above the wire position cylinder (28).

4. A basket integral forming machine according to claim 3, characterized in that the bottom end of said positioning transition plate (29) is provided with a solenoid valve device (30), and the bottom end of said solenoid valve device (30) is provided with a forming bottom plate (31).

5. A basket integral forming machine according to claim 1, characterized in that said cylinder (12) is used to lift said outer forming tack welding device (3).