CN214979001U

CN214979001U - Lateral horizontal capacitor loading platform structure of reactive compensation complete equipment

Info

Publication number: CN214979001U
Application number: CN202120676656.0U
Authority: CN
Inventors: 陈波
Original assignee: Yongjin Capacitor Co ltd
Current assignee: Yongjin Capacitor Co ltd
Priority date: 2021-04-01
Filing date: 2021-04-01
Publication date: 2021-12-03
Anticipated expiration: 2031-04-01

Abstract

The utility model discloses a reactive compensation integrated equipment side-lying formula condenser loading platform structure. The novel lifting platform comprises a base plate, a driving mechanism is arranged on the back surface of the base plate, a driving groove is formed in the middle of the base plate, a plurality of uniformly distributed linear sliding rails are arranged on the front surface of the base plate, rollers are arranged at the left side and the right side of one end of the base plate, lifting seats are arranged on the linear sliding rails, a pushing plate is arranged on the linear sliding rails, the pushing plate and the linear sliding rails are mutually perpendicular, the lifting seats on all the linear sliding rails are arranged on the pushing plate, and the pushing plate is connected with the driving mechanism through the driving groove. The utility model has the advantages that: the labor intensity of operators can be reduced, the working efficiency is improved, the damage caused by improper hoisting in loading is avoided, and the safety and reliability of the complete device are effectively improved; the accuracy and the stability of the installation position of the capacitor are ensured through the design of the linear slide rail and the idler wheel.

Description

Lateral horizontal capacitor loading platform structure of reactive compensation complete equipment

Technical Field

The utility model belongs to the technical field of the relevant technique of condenser and specifically relates to indicate a reactive compensation integrated equipment side-lying capacitor loading platform structure.

Background

At present, in a complete set of electric reactive compensation capacitors, the capacitors are in a lateral horizontal type, when the capacitors are loaded, a common method is to load the capacitors in a mode of carrying the capacitors by manual lifting, hoisting tools such as a travelling crane or a rocker crane are adopted for heavier capacitors, and during hoisting, the capacitors are loaded by single-side hoisting. The disadvantages of the loading method of the current using scheme are that: 1. the manual handling intensity is big, and is inefficient. 2. When the hoisting is adopted, the stress point is concentrated due to the unilateral stress of the capacitor, the welded part of the lifting bar is easy to deform and even crack, and the scrapping risk of the capacitor is large. 3. Whether manual carrying or hoisting is carried out, one machine is loaded and then the next machine is loaded, so that the efficiency is low. 4. In the loading process, the surface of the capacitor is in direct contact with the frame for friction, and the capacitor is in place in a pushing mode, so that the paint on the surface of the capacitor is easily scratched. 5. The capacitor damage caused by bruise and bump can not be effectively avoided.

SUMMERY OF THE UTILITY MODEL

The utility model relates to an overcome and to have foretell not enough among the prior art, provide a reactive compensation integrated equipment lateral recumbent formula condenser loading platform structure that can effectively improve fail safe nature.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a reactive compensation integrated equipment side horizontality condenser loading platform structure, includes the base plate, the back of base plate is equipped with actuating mechanism, the centre of base plate is equipped with the driving groove, the front of base plate is equipped with a plurality of evenly distributed's linear slide rail, the one end of base plate and the left and right sides of arranging linear slide rail in are equipped with the gyro wheel, linear slide rail on be equipped with the lifting flap seat, linear slide rail on be equipped with the push pedal, push pedal and linear slide rail mutually perpendicular, the lifting flap seat on all linear slide rails is all installed in the push pedal, the push pedal pass through the driving groove and be connected with actuating mechanism.

The linear sliding rail is arranged in the middle of the roller, and has the advantages of high flatness, smooth sliding and less friction, so that the capacitor can smoothly advance when pushed, and the consistency of the direction is also realized. The capacitor side-lying type capacitor mounting structure comprises a capacitor, a lifting plate seat, a roller, a driving mechanism, a lifting plate, a capacitor, a driving mechanism and a driving mechanism. The loading platform provides a new capacitor loading method, and solves the problems that in the prior art, the capacitor is difficult to load, the capacitor surface is easy to be damaged, the capacitor is easy to damage in the hoisting process, and the labor intensity of operators is high in the horizontal type complete device of the capacitor. The loading platform can reduce the labor intensity of operators, improve the working efficiency, avoid the damage caused by improper hoisting in loading and effectively improve the safety and reliability of the complete device.

Preferably, bearing seats are arranged at one end of the base plate and at the left side and the right side of the linear sliding rail, rolling bearings are arranged in the rolling wheels, and the rolling wheels are installed on the bearing seats through the rolling bearings. Through the design of bearing frame and antifriction bearing for the ware body side lower part of condenser is put on the gyro wheel, because the gyro wheel is the contact of line and face with the ware body, and the condenser is rolling friction with the gyro wheel during the promotion, and frictional force is minimum, can move forward gently when having played the condenser and promoting.

Preferably, the surface of the roller is made of rubber materials. The surface of the roller is made of rubber, so that paint on the surface of the capacitor is prevented from being damaged due to hard touch when the roller is in contact with the body of the capacitor.

Preferably, the distance between the two rollers is larger than or equal to the width of the lifting climbing seat. Because the position of the capacitor is to contact the position of the lifting tab seat with the frame, when the capacitor is pushed in, the lifting tab seat just passes through the middle of the two rollers and directly passes through the rollers to directly place, and the interference between the rollers and the lifting tab seat is avoided.

Preferably, the bottom surface of the lifting bar seat is provided with a sliding block, the lifting bar seat is installed on the linear slide rail through the sliding block and is connected with the linear slide rail in a sliding manner, the left side and the right side of the top surface of the lifting bar seat are provided with lifting bar stop blocks, the two lifting bar stop blocks are arranged on the left side and the right side of the linear slide rail, and the lifting bar seat is installed on the push plate through the lifting bar stop blocks. Installation and slip of the climbing seat have been improved on the aspect of the design through the sliding block, can effectively inject the climbing position on the condenser through the design of climbing dog, ensure its upper limit position in the climbing seat to make things convenient for the location of condenser.

Preferably, the hanger seat and the hanger stopper are integrally formed, the hanger stopper has an L-shaped cross section, one side of the hanger stopper is parallel to the linear slide rail, the other side of the hanger stopper is perpendicular to the linear slide rail and is located on one side of the hanger seat away from the roller, and the push plate is mounted on the other side of the hanger stopper. Through the structural design of the lifting flap check block, when the lifting flap seat is arranged between the two rollers, the push plate cannot interfere with the rollers.

Preferably, a round hole is formed in one side of the lifting flap check block, and a limiting rod is arranged in the round hole. When the lifting tab on the capacitor is placed between the two lifting tab stoppers, the limiting rod is penetrated through the round hole of the lifting tab stopper, so that the capacitor is prevented from being toppled over due to the change of the gravity center in the pushing process.

Preferably, the driving groove is a linear groove, and the driving groove and the linear slide rail are parallel to each other. Through the design of the driving groove, the driving mechanism can be conveniently used for driving the capacitor on the linear sliding rail to move better.

Preferably, the driving mechanism comprises a servo motor and a ball screw, the servo motor is arranged at the back of the base plate and is arranged at one end away from the roller, the ball screw is arranged at the back of the base plate and corresponds to the position of the driving groove, a coupler is arranged on the servo motor, the servo motor is connected with the ball screw through the coupler, a screw nut is arranged on the ball screw, and the push plate is connected with the screw nut through the driving groove. Through the design of a driving mechanism, the servo motor rotates positively and negatively to drive the ball screw to rotate, so that the screw nut moves forwards or backwards in a linear motion, and the screw nut is connected with the push plate and the lifting climbing seat to push the capacitor to move forwards.

Preferably, a lifting table is arranged below the substrate, the substrate is connected with the lifting table, and the lifting table and the driving mechanism are controlled in a remote control mode or a wire control mode. The lifting platform is designed below the substrate, so that the capacitor assembly at different heights can be met, and the design of a control mode can be free from the limitation of height, so that an operator does not need to perform climbing operation.

The utility model has the advantages that: the problems that the capacitor is difficult to load, the capacitor surface is easy to knock, the capacitor is easy to damage in the hoisting process, and the labor intensity of operators is high are solved; the labor intensity of operators can be reduced, the working efficiency is improved, the damage caused by improper hoisting in loading is avoided, and the safety and reliability of the complete device are effectively improved; the accuracy and the stability of the installation position of the capacitor are ensured through the design of the linear slide rail and the idler wheel.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a top view of FIG. 1;

FIG. 3 is a bottom view of FIG. 1;

FIG. 4 is a view of the use condition when not elevated;

fig. 5 is a use state diagram at the time of elevation.

In the figure: 1. the device comprises a roller, 2. a bearing seat, 3. a base plate, 4. a limiting rod, 5. a lifting block, 6. a push plate, 7. a linear slide rail, 8. a lifting seat, 9. a ball screw, 10. a screw nut, 11. a coupler, 12. a servo motor, 13. a round hole, 14. a lifting platform, 15. a sliding block and 16. a driving groove.

Detailed Description

The invention is further described with reference to the accompanying drawings and the detailed description.

In the embodiment shown in fig. 1 and 2, a reactive compensation complete equipment lateral horizontal capacitor loading platform structure includes a substrate 3, a driving mechanism is disposed on the back surface of the substrate 3, a driving groove 16 is disposed in the middle of the substrate 3, a plurality of linear sliding rails 7 are uniformly disposed on the front surface of the substrate 3, rollers 1 are disposed at one end of the substrate 3 and on the left and right sides of the linear sliding rails 7, lifting lugs 8 are disposed on the linear sliding rails 7, a push plate 6 is disposed on the linear sliding rails 7, the push plate 6 is perpendicular to the linear sliding rails 7, the lifting lugs 8 on all the linear sliding rails 7 are mounted on the push plate 6, and the push plate 6 is connected with the driving mechanism through the driving groove 16. The left and right sides that the one end of base plate 3 just placed linear slide 7 in is equipped with bearing frame 2, is equipped with antifriction bearing in the gyro wheel 1, and gyro wheel 1 passes through antifriction bearing and installs on bearing frame 2. The surface of the roller 1 is made of rubber materials. The distance between the two rollers 1 is more than or equal to the width of the lifting climbing seat 8.

The bottom surface of the lifting flap seat 8 is provided with a sliding block 15, the lifting flap seat 8 is installed on the linear slide rail 7 through the sliding block 15 and is in sliding connection with the linear slide rail 7, lifting flap stop blocks 5 are arranged on the left side and the right side of the top surface of the lifting flap seat 8, the two lifting flap stop blocks 5 are arranged on the left side and the right side of the linear slide rail 7, and the lifting flap seat 8 is installed on the push plate 6 through the lifting flap stop blocks 5. The lifting bar seat 8 and the lifting bar stop block 5 are integrally formed, the cross section of the lifting bar stop block 5 is L-shaped, one side of the lifting bar stop block 5 is parallel to the linear slide rail 7, the other side of the lifting bar stop block 5 is perpendicular to the linear slide rail 7 and is positioned on one side, far away from the roller 1, of the lifting bar seat 8, and the push plate 6 is installed on the other side of the lifting bar stop block 5. One side of the lifting flap check block 5 is provided with a round hole 13, and a limit rod 4 is arranged in the round hole 13.

As shown in fig. 3, the driving groove 16 is a linear groove, and the driving groove 16 and the linear guideway 7 are parallel to each other. The driving mechanism comprises a servo motor 12 and a ball screw 9, the servo motor 12 is installed on the back of the base plate 3 and is arranged at one end away from the roller 1, the ball screw 9 is installed on the back of the base plate 3 and corresponds to the position of the driving groove 16, a coupler 11 is arranged on the servo motor 12, the servo motor 12 is connected with the ball screw 9 through the coupler 11, a screw nut 10 is arranged on the ball screw 9, and the push plate 6 is connected with the screw nut 10 through the driving groove 16. An elevating platform 14 is arranged below the substrate 3, the substrate 3 is connected with the elevating platform 14, and the elevating platform 14 and the driving mechanism are controlled in a remote control mode or a wire control mode.

As shown in fig. 4 and 5, according to the frame capacity, the number of capacitors and the distance between two capacitors, the present scheme can place four capacitors to push in simultaneously or push them separately. The space between each two adjacent capacitors is consistent with the arrangement space of the capacitors on the frame. In conjunction with the elevator platform 14, the capacitor can be raised to the top of the frame to accommodate the installation of A, B, C three-phase high-to-low capacitors in a complete plant. The specific operation steps are as follows:

1. the lifting climbing seat 8 is controlled and adjusted to a proper position through the servo motor 12 according to the height of the capacitor body to be loaded.

2. The capacitor is laterally placed on the substrate 3, a lifting tab on the capacitor is placed on the lifting tab seat, and the capacitor body is placed on the roller 1.

3. According to the set capacity and the number of loading stations of each phase, the steps of 1-2 can be repeated until the required number of stations are loaded.

4. The frame that will treat the dress is kept close to the same level with this platform, and the condenser mounting hole on the frame aligns with linear slide 7 on this platform to guarantee that the condenser pushes into accurate position.

5. After the capacitor is in place, the limiting rod 4 is inserted into the round hole 13 through the lifting tab stop 5 to play a role in limiting up and down, left and right.

6. Rise this platform to the position that A looks capacitor installation position corresponds through elevating platform 14, condenser side bottom surface exceeds frame installation face 2~3mm, avoids when the condenser pushes into with frame direct contact, causes the fish tail of paint.

7. Through remote control or drive-by-wire, start servo motor 12 and advance, promote the lifting tab draw-in groove with screw-nut 10, drive the condenser and gently push in the frame, wait the condenser to push in after the frame places on the rear beam to condenser ware body, before spacing stick 4 and gyro wheel 1 did not reach the interference state this moment, pause servo motor 12 advances, extracts spacing stick 4.

8. After the limiting rod 4 is pulled out, the servo motor 12 is continuously started to move forward, and the capacitor is pushed into the mounting position.

9. After the capacitor is in place, the motor is stopped and the elevator table 14 is slowly lowered to the lowest position.

10. Repeat 1-8, and sequentially load the B, C phase capacitors into the frame.

Claims

1. The utility model provides a reactive compensation integrated equipment side horizontal condenser loading platform structure, characterized by includes base plate (3), the back of base plate (3) is equipped with actuating mechanism, the centre of base plate (3) is equipped with drive groove (16), the front of base plate (3) is equipped with a plurality of evenly distributed's linear slide rail (7), the one end of base plate (3) and the left and right sides of arranging linear slide rail (7) in are equipped with gyro wheel (1), linear slide rail (7) on be equipped with lifting hinge seat (8), linear slide rail (7) on be equipped with push pedal (6), push pedal (6) and linear slide rail (7) mutually perpendicular, lifting hinge seat (8) on all linear slide rail (7) are all installed on push pedal (6), push pedal (6) be connected with actuating mechanism through drive groove (16).

2. The reactive compensation complete equipment lateral recumbent capacitor loading platform structure of claim 1, characterized in that, bearing seats (2) are arranged at one end of the base plate (3) and at the left and right sides of the linear sliding rail (7), rolling bearings are arranged in the roller (1), and the roller (1) is installed on the bearing seats (2) through the rolling bearings.

3. The reactive compensation complete set lateral recumbent condenser loading platform structure of claim 1 or 2, characterized in that, the surface of the roller (1) is made of rubber material.

4. A reactive compensation complete set of side lying capacitor loading platform structure according to claim 1 or 2, characterized in that the distance between two rollers (1) is greater than or equal to the width of the lifting climbing seat (8).

5. The reactive compensation complete equipment lateral horizontality capacitor loading platform structure as claimed in claim 1, wherein a sliding block (15) is arranged on the bottom surface of the lifting tab seat (8), the lifting tab seat (8) is installed on the linear sliding rail (7) through the sliding block (15) and is connected with the linear sliding rail (7) in a sliding manner, lifting tab stoppers (5) are arranged on the left side and the right side of the top surface of the lifting tab seat (8), the two lifting tab stoppers (5) are arranged on the left side and the right side of the linear sliding rail (7), and the lifting tab seat (8) is installed on the push plate (6) through the lifting tab stoppers (5).

6. The reactive compensation complete equipment lateral horizontal capacitor loading platform structure as claimed in claim 4, wherein the hanger seat (8) and the hanger stopper (5) are integrally formed, the cross section of the hanger stopper (5) is L-shaped, one side of the hanger stopper (5) is parallel to the linear slide rail (7), the other side of the hanger stopper (5) is perpendicular to the linear slide rail (7) and is positioned on the side, far away from the roller (1), of the hanger seat (8), and the push plate (6) is installed on the other side of the hanger stopper (5).

7. The reactive compensation complete equipment lateral recumbent capacitor loading platform structure as claimed in claim 5, wherein one side of the lifting flap stopper (5) is provided with a round hole (13), and a limiting rod (4) is arranged in the round hole (13).

8. A reactive compensation complete set of side horizontality capacitor loading platform structure according to claim 1, characterized in that the driving groove (16) is a linear groove, and the driving groove (16) and the linear sliding rail (7) are parallel to each other.

9. The lateral recumbent capacitor loading platform structure of a reactive compensation complete set device according to claim 1 or 8, characterized in that the driving mechanism comprises a servo motor (12) and a ball screw (9), the servo motor (12) is installed on the back of the base plate (3) and is arranged at one end far away from the roller (1), the ball screw (9) is installed on the back of the base plate (3) and corresponds to the position of the driving groove (16), a coupling (11) is arranged on the servo motor (12), the servo motor (12) is connected with the ball screw (9) through the coupling (11), a screw nut (10) is arranged on the ball screw (9), and the push plate (6) is connected with the screw nut (10) through the driving groove (16).

10. A reactive compensation complete set of device side lying type capacitor loading platform structure as claimed in claim 1, characterized in that a lifting platform (14) is arranged below the substrate (3), the substrate (3) is connected with the lifting platform (14), and the lifting platform (14) and the driving mechanism are controlled in a remote control mode or a wire control mode.